1. Manuals
  2. Brands
  3. Danfoss Manuals
  4. DC Drives
  5. VLT AutomationDrive FC 360
  6. Quick manual

Danfoss VLT AutomationDrive FC 360 Quick Manual

Hide thumbs Also See for VLT AutomationDrive FC 360:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Programming Manual, Quick Manual
MAKING MODERN LIVING POSSIBLE
Quick Guide
®
VLT
AutomationDrive FC 360
vlt-drives.danfoss.com

Advertisement

Table of Contents
loading

Related Manuals for Danfoss VLT AutomationDrive FC 360

Summary of Contents for Danfoss VLT AutomationDrive FC 360

  • Page 1 MAKING MODERN LIVING POSSIBLE Quick Guide ® AutomationDrive FC 360 vlt-drives.danfoss.com...

  • Page 3: Table Of Contents

    5.6 PROFINET 5.7 Parameter List 6 Application Examples 7 Diagnostics and Troubleshooting 7.1 Warning and Alarm Types 7.2 Warning and Alarm Displays 7.3 Warning and Alarm Code List 7.4 Error Code List MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 4 ® Contents AutomationDrive FC 360 7.5 Troubleshooting 8 Specifications 8.1 Mains Supply 3x380–480 V AC 8.2 General Technical Data 8.3 Fuses 8.4 Connection Tightening Torques Index Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 5: Introduction

    Operation and monitoring functions specific requirements. are available as status indications to an outside control Contact the local Danfoss supplier for technical documen- system or serial communication network. tations. 1.3 Document and Software Version The quick guide is regularly reviewed and updated.
  • Page 6 272.5 317.5 Width B Depth C 168 (173) 168 (173) 168 (173) 245 (250) 245 (250) (with option B) Mounting holes 297.5 Mounting screw Table 1.1 Enclosure Sizes, Power Ratings, and Dimensions Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 7 Motor terminals (U, V, W), and brake and load sharing terminals Terminal cover PE ground B options (MCB 102/MCB 103 accessories) 3-pole relay 1 Illustration 1.2 Exploded View, J1–J5 (0.37–22 kW), IP20 MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 8 Screened cable grounding clamps I/O terminals Mains terminals Pluggable RS485 terminals Decoupling plate (accessory) Relay terminal 1&2, fixed M4 screw X3 (for decoupling plate) Illustration 1.3 Exploded View, J7 (55 kW, 75 kW), IP20 Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 9: Safety

    380–480 0.37–7.5 kW 11–75 kW • Only qualified personnel must perform instal- High voltage may be present even when the warning LEDs are lation, start-up, and maintenance. off. Table 2.1 Discharge Time MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 10 For details about the use of the frequency converter on isolated mains, refer to section RFI Switch in the design guide. Follow the recommendations regarding the installation on IT-mains. Use relevant monitoring devices for IT-mains to avoid damage. Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 11: Quick Start

    Illustration 3.1 Nameplate 1 and 2 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 Illustration 3.2 Type Code String MG06A602 Danfoss A/S © 04/2015 All rights reserved.

  • Page 12: Hand On/Auto On Mode

    20.0 mA automatically set. Customer-specific configuration of all Parameter 6-29 Terminal 54 mode [0] Current Mode parameters based on specific requirements is still Parameter 6-70 Terminal 45 Mode [0] 0–20 mA possible. Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 13 Parameter 4-12 Motor 25.0 Hz 25.0 Hz Speed Low Limit [Hz] Parameter 4-14 Motor 50.0 Hz 50.0 Hz Speed High Limit [Hz] Parameter 5-10 Terminal 18 [8] Start [8] Start Digital Input MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 14 Parameter 6-71 Terminal 45 Analog [100] Output frequency Output Output Parameter 6-90 Terminal 42 Mode [0] 0–20 mA Table 3.4 Speed Open Loop Parameter 6-91 Terminal 42 Analog [103] Motor Current Output Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 15 Parameter 1-42 Motor Cable Length 50 m Output Parameter 1-66 Min. Current at Low Speed 50 Parameter 1-73 Flying Start [2] Enable always Table 3.6 Multi-speed Parameter 2-06 Parking Current Parameter 2-07 Parking Time MG06A602 Danfoss A/S © 04/2015 All rights reserved.

  • Page 16: Jumper Terminal 12 And

    27. • When no interlock device is used, wire a jumper between control terminal 12 and terminal 27. This provides internal 24 V signal on terminal 27. Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 17: Installation

    Improper mounting can result in overheating and reduced performance. • Use the slotted mounting holes on the unit for wall mounting, when provided. • See chapter 8.4 Connection Tightening Torques for proper tightening specifications. MG06A602 Danfoss A/S © 04/2015 All rights reserved.

  • Page 18: Electrical Installation

    3) Single DC choke in 0.37–22 kW (J1–J5); Dual DC choke in 30–75 kW (J6–J7). 4) Switch S801 (bus terminal) can be used to enable termination on the RS485 port (terminals 68 and 69). 5) No BR for 30–75 kW (J6–J7). Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 19 Motor, 3-phase and PE Output contactor (not recommended) Mains, 3-phase and reinforced PE Grounding rail (PE) Control wiring Cable shielding (stripped) Equalising minimum 16 mm (6 AWG) Illustration 4.2 Typical Electrical Connection MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 20 3.5 mA. Failure to ground the frequency converter could result in death or serious injury. properly could result in death or serious injury. Grounding clamps are provided for motor wiring (see Illustration 4.4). Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 21 Access • Remove the cover plate with a screwdriver. See Illustration 4.6. Illustration 4.4 Mains, Motor, and Ground Connections for Enclosure Sizes J1–J5 Illustration 4.6 Control Wiring Access for Enclosure Sizes J1–J7 MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 22 V encoder. Input screen. ONLY for Terminal 33 can Parameter 5-15 Ter – connecting the be used for [0] No minal 33 Digital screen when pulse input. operation Input experiencing EMC problems. Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 23 Solve this problem by fitting an equalising cable as close as possible to the control cable. Minimum Minimum 16 mm (6 AWG) cable cross-section: 16 mm (6 AWG). Equalising cable Illustration 4.11 Twisted-pair Cables without Terminal 61 MG06A602 Danfoss A/S © 04/2015 All rights reserved.

  • Page 24: Serial Communication

    8-** Communications and Options . • Selecting a specific communication protocol changes various default parameter settings to match the specifications of the protocol, and makes extra protocol-specific parameters available. Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 25: Local Control Panel And Programming

    Parameter number. This software can be ordered using code number Parameter value. 130B1000 or downloaded from the Danfoss website: Motor direction is shown in the bottom left of the display, www.danfoss.com/BusinessAreas/DrivesSolutions/software- indicated by a small arrow pointing either clockwise or download.
  • Page 26 Operational mode keys and reset. NOTICE The [Info] key does not function when the LCP 102 is connected to the frequency converter. Functions • English and Chinese display • Status messages Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 27: Main Menu

    See Illustration 5.6, Illustration 5.7, and Illustration 5.8 for the principles of changing the value of continuous, enumerated, and array parameters, respectively. The actions in the illustrations are described in Table 5.4, Table 5.5, and Table 5.6. MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 28 (return to screen 2). ▲ ▼ ]: Select a parameter within the group. [Back]: Removes the value and shows the parameter group. ▲ ▼ ]: Select a group. Table 5.5 Changing Values in Enumerated Parameters Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 29: Quick Menu

    [Back]: Cancels editing index, a new parameter can be selected. ▲ ▼ ]: Select parameter within the group. [Back]: Removes parameter index value and shows the parameter group. ▲ ▼ ]: Select group. Table 5.6 Changing Values in Array Parameters MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 30 Local Control Panel and Pro... ® AutomationDrive FC 360 Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 31: Pm Motor Set-Up

    Program this value for parameter 1-40 Back EMF at measurement multiple times to get the maximum 1000 RPM. phase-to-phase inductance value. Divide the value by 2 and enter the result. Parameter 1-38 q-axis Inductance (Lq). MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 32 If the motor starts oscillating at a certain speed, increase parameter 1-14 Damping Gain. Increase the value in small steps. Adjust the starting torque in parameter 1-66 Min. Current at Low Speed. 100% provides nominal torque as starting torque. Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 33: Profibus

    Switch off the power supply before changing the switches. Table 5.8 Functions of LEDs and Switches Termination resistor switch PROFIBUS address selector Illustration 5.10 Front Panel of a Control Cassette with PROFIBUS MG06A602 Danfoss A/S © 04/2015 All rights reserved.

  • Page 34: Profinet

    Tightening torque 0.7–1.0 Nm. Push the Ethernet cable connectors into the slots on the control cassette. Place Ethernet cables between the spring loaded metal clamps, as shown in Illustration 5.14, to establish mechanical Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 35: Parameter List

    Local Control Panel and Pro... Quick Guide fixation and electrical contact between the cable and ground. Illustration 5.13 Fasten the Plate with Screws Illustration 5.14 Place Ethernet Cables between Clamps 5.7 Parameter List MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 36 Local Control Panel and Pro... ® AutomationDrive FC 360 Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 37 Local Control Panel and Pro... Quick Guide MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 38 Local Control Panel and Pro... ® AutomationDrive FC 360 Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 39 Local Control Panel and Pro... Quick Guide MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 40 Local Control Panel and Pro... ® AutomationDrive FC 360 Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 41: Application Examples

    Parameter 6-19 T A IN [1] Voltage erminal 53 mode Table 6.4 Speed Reference (Using a Manual Potentiometer) A OUT *=Default value 0 ~10 V Notes/comments: Table 6.2 Analog Speed Reference (Voltage) MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 42 Reference Notes/comments: Start ( 18) Freeze ref ( 27) Table 6.6 Start/Stop with Reversing and 4 Preset Speeds Speed up ( 29 ) Speed down ( 32 ) Illustration 6.1 Speed Up/Down Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 43 Table 6.9 Using SLC to Set a Relay A IN If only a warning is needed, set A IN parameter 1-90 Motor Thermal Protection to [1] Thermistor A OUT warning. Table 6.8 Motor Thermistor MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 44 If the feedback error goes below the limit again within 5 s, the frequency converter continues and the warning disappears. But relay 1 persists until [Off/Reset] is pressed. Table 6.10 Using SLC to Set a Relay Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 45: Diagnostics And Troubleshooting

    Alarm converter or other equipment. After the faults are fixed, cycle the input power before resetting the frequency Hand Auto converter. Reset Illustration 7.3 Status Indicator Lights MG06A602 Danfoss A/S © 04/2015 All rights reserved.

  • Page 46: Warning And Alarm Code List

    Contact the local Danfoss supplier. Check the load connected to terminal 27 or remove Overload T27 short-circuit connection. Check the load connected to terminal 29 or remove Overload T29 short-circuit connection. Gate drive voltage fault Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 47 Table 7.1 Warnings and Alarms Code List 1) These faults may be caused by mains distortions. Installing a Danfoss line filter may rectify this problem. For diagnosis, read out the alarm words, warning words, and extended status words.

  • Page 48: Error Code List

    Motor is running in the wrong direction Active reversing signal programmed for the terminal in Deactivate reversing signal. parameter group 5-1* Digital inputs. Change parameter 1-06 Clockwise Wrong motor phase connection Direction Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 49 Turn off overmodulation in motor/fan system been reduced to an acceptable limit. noise or vibrations parameter 14-03 Overmodulation. at certain Increase resonance damping in frequencies) parameter 1-64 Resonance Dampening. Table 7.3 Troubleshooting MG06A602 Danfoss A/S © 04/2015 All rights reserved.

  • Page 50: Specifications

    192.83 maximum load [W] Weight [kg], enclosure protection rating IP20 96.2 97.0 97.2 97.4 97.4 97.6 97.5 97.6 97.7 98.0 Efficiency [%] Table 8.1 Mains Supply 3x380–480 V AC - Heavy Duty Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 51 Weight [kg], enclosure 12.3 12.5 22.4 22.5 22.6 37.3 38.7 protection rating IP20 Efficiency [%] 97.8 97.8 98.1 97.9 98.1 98.0 97.7 98.0 98.2 Table 8.2 Mains Supply 3x380–480 V AC - Heavy Duty MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 52 J6 and J7. For energy efficiency class, see the Ambient Conditions section in chapter 8.2 General Technical Data. For part load losses, see www.danfoss.com/vltenergyefficiency. Danfoss A/S © 04/2015 All rights reserved.

  • Page 53: General Technical Data

    0.37–22 kW: 75 m, 30–75 kW: 100 m Maximum cross-section to control terminals, flexible/rigid wire 2.5 mm /14 AWG Minimum cross-section to control terminals 0.55 mm /30 AWG 1) For power cables, see Table 8.1 to Table 8.3. MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 54 Maximum voltage on input 28 V DC Input resistance, R approximately 4 kΩ Pulse input accuracy (0.1–1 kHz) Maximum error: 0.1% of full scale Pulse input accuracy (1–32 kHz) Maximum error: 0.05% of full scale Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 55 Control card, +10 V DC output Terminal number 10.5 V ±0.5 V Output voltage Maximum load 15 mA The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 56 Monitoring of the intermediate circuit voltage ensures that the frequency converter trips when the intermediate circuit voltage is too low or too high. • The frequency converter is protected against ground faults on motor terminals U, V, W. Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 57: Fuses

    NOTICE Using fuses or circuit breakers is mandatory to ensure compliance with IEC 60364 for CE. Danfoss recommends using the fuses in Table 8.4 on a circuit capable of delivering 100000 A (symmetrical), 380–480 V depending on the frequency converter voltage rating.

  • Page 58: Connection Tightening Torques

    Use a torque wrench to ensure that correct torques are applied. Enclosure Torque [Nm] Power [kW] size Mains Motor DC connection Brake Ground Relay 0.37–2.2 3.0–5.5 11–15 18.5–22 30–45 – – – Table 8.5 Tightening Torques Danfoss A/S © 04/2015 All rights reserved. MG06A602...

  • Page 59: Index

    Energy efficiency class................ 54 Navigation key..................23 External controller.................. 3 Noise isolation..................18 External interlock.................. 14 Numeric display..................23 Floating delta..................19 Open loop....................54 Fuse......................55 Operation key..................23 Optional equipment............... 3, 19 MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 60 Speed reference..................39 Supply voltage..................53 System feedback..................3 Technical data..................51 Terminal programming..............21 Terminal tightening torque.............. 56 Thermistor....................41 Torque characteristic................51 Trip function................... 18 Troubleshooting................... 43 Unintended start..................7 Danfoss A/S © 04/2015 All rights reserved. MG06A602...
  • Page 61 Index Quick Guide MG06A602 Danfoss A/S © 04/2015 All rights reserved.
  • Page 62 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

Table of Contents