Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for WAGNER PEM-X1 CG
Summary of Contents for WAGNER PEM-X1 CG
- Page 1 P_01725 Powder Cup Gun PEM-X1 CG Translation of the Original Operating Manual 0102 II 2 D 2mJ For professional use. Always observe the information in this manual, particularly the safety instructions and the warning instructions. Store the manual in a safe place. Edition: 10/2022...
-
Page 3: Table Of Contents
Operating manual Powder Cup Gun PEM-X1 CG Table of Contents TABLE OF CONTENTS About these Instructions Preface Warnings, Notices and Symbols in these Instructions General Characters and Symbols Languages Abbreviations Terminology for the Purpose of this Manual Using in Accordance with the Instructions... - Page 4 Operating manual Powder Cup Gun PEM-X1 CG Table of Contents Assembling the Powder Cup How to Use the Powder Cup Connecting the Cup Gun Grounding 6.9.1 Grounding the powder coating system 6.10 Safety Checks Operation Training the Operating Personnel Tasks...
- Page 5 Operating manual Powder Cup Gun PEM-X1 CG Table of Contents 12.1.2 X1 F Flat Jet Nozzles System 12.1.3 X1 R Round Jet Nozzles System 12.1.4 Nozzle extension 12.2 Powder Cup 12.2.1 Powder Cup, 210 ccm 12.2.2 Powder Cup, 1 Liter 12.3...
-
Page 6: About These Instructions
Operating manual Powder Cup Gun PEM-X1 CG 1 About these Instructions 1 ABOUT THESE INSTRUCTIONS 1.1 PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel. -
Page 7: Languages
Operating manual Powder Cup Gun PEM-X1 CG 1 About these Instructions – Non-numbered list, first level – Non-numbered list, second level = cross-reference on page ♦ = wearing parts ⋆ = included in service set ● = not part of the standard equipment but available as a special accessory 1.4 ... - Page 8 Operating manual Powder Cup Gun PEM-X1 CG 1 About these Instructions Personnel qualifications Trained person Is instructed in the tasks assigned to him/her, the potential risks associ- ated with improper behavior as well as the necessary protective devices and measures.
-
Page 9: Using In Accordance With The Instructions
EN 16985:2018 or under equivalent ventilation conditions. The device may only be operated under the following conditions: 4 Use the device only to work with the materials recommended by WAGNER. 4 Do not deactivate safety fixtures. 4 Use only WAGNER original spare parts and accessories. -
Page 10: Identification
Device class II Category 2 Ex-atmosphere dust Maximum ignition energy 2 mJ 3.2 FM APPROVAL The PEM-X1 CG powder cup gun is FM approved in the USA and Canada using control document no. 2309729. P_00309 3.3 TYPE PLATE PEM-X1 CG Serial Number:... -
Page 11: Permissible Device Combinations
Incorrect use! Risk of injury and damage to the device. 4 Only connect the powder spray gun to original WAGNER devices. Only use the PEM-X1 CG powder gun cup with the following guns and control units: Guns Control units PEM-X1 CG... -
Page 12: Basic Safety Instructions
Operating manual Powder Cup Gun PEM-X1 CG 4 Basic Safety Instructions 4 BASIC SAFETY INSTRUCTIONS 4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR 4 Keep this operating manual at hand near the device at all times. 4 Always follow existing regulations concerning occupational safety and accident prevention regulations. -
Page 13: Personnel Qualifications
Operating manual Powder Cup Gun PEM-X1 CG 4 Basic Safety Instructions 4 Protective clothing including gloves, must correspond to EN 1149-5. The measured insulation resistance must not exceed 100 MΩ. 4 Ensure that there are no ignition sources such as naked flames, sparks, glowing wires, or hot surfaces in the spray booth. -
Page 14: Safe Handling Of Wagner Powder Spray Devices
Operating manual Powder Cup Gun PEM-X1 CG 4 Basic Safety Instructions 4 For sufficient health and environmental protection, only operate the device with technical ventilation (extraction) switched on. 4.2.2 Safe Handling of WAGNER Powder Spray Devices Danger due to dust formation! 4 Do not point spray guns at people. -
Page 15: Electrical Connection Cables
4.2.7 Maintenance and Repair Danger due to improper maintenance and repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. Order number 2326960 | Edition 10/2022... -
Page 16: Protective And Monitoring Equipment
4 Use only WAGNER original spare parts and accessories. 4 WAGNER assumes no liability for changes to the product made by the operating company without the knowledge of WAGNER. Any adjustments to the documentation and the market release are the responsibility of the operating company. - Page 17 Operating manual Powder Cup Gun PEM-X1 CG 4 Basic Safety Instructions Pos Designation Nozzle Electrode Luminous discharge Work piece With the high voltage switched on, a luminous or corona discharge occurs at the electrode tip; this can only be seen in the dark. This physical effect can be seen when the electrode is brought near the grounded work piece.
-
Page 18: Description
Operating manual Powder Cup Gun PEM-X1 CG 5 Description 5 DESCRIPTION 5.1 CONSTRUCTION OF THE CUP GUN P_01731 Spray gun body Union nut Handle Trigger lever Electrical connection cable Round jet nozzle Atomizer air connection 10 Flat jet nozzle Feed air connection... -
Page 19: Extent Of Delivery
Operating manual Powder Cup Gun PEM-X1 CG 5 Description 5.3 EXTENT OF DELIVERY Order no. Designation 2322588 PEM-X1 CG powder cup gun Nozzle set The standard equipment includes: 2326024 Declaration of Conformity 2326959 Operating manual, in German see Chapter Languages [8 7] Operating manual in local language 5.4 ... -
Page 20: Dimensions
14.37 9.06 11.42 1.77 * With flat jet nozzle/deflector cone 5.5 ACCESSORIES Only the accessories listed in Chapter Accessories [8 48] of this operating manual may be connected to the PEM-X1 CG powder gun cup. Order number 2326960 | Edition 10/2022... -
Page 21: Assembly And Commissioning
Operating manual Powder Cup Gun PEM-X1 CG 6 Assembly and Commissioning 6 ASSEMBLY AND COMMISSIONING 6.1 TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL 4 The assembly and commissioning personnel must have the technical skills to safely commission the device. 4 When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components. - Page 22 Operating manual Powder Cup Gun PEM-X1 CG 6 Assembly and Commissioning Nozzle Application Distance to Powder dis- charge (g/min) Work piece (mm) Universal 120 – 300 50 – 300 Deep and complex part geome- tries P_01664 Parts with large surfaces The spray width can be adjusted by the sliding ring.
-
Page 23: Powder Cup
Operating manual Powder Cup Gun PEM-X1 CG 6 Assembly and Commissioning Deflector cone Application Distance to work piece (mm) ⌀ 18 mm 100 – 300 Smaller flat parts P_01665 ⌀ 25 mm 100 – 300 Medium sized flat parts P_01666 ⌀... -
Page 24: Assembling The Powder Cup
Operating manual Powder Cup Gun PEM-X1 CG 6 Assembly and Commissioning 6.6 ASSEMBLING THE POWDER CUP P_01727 4 Insert powder cup in opening up to stop. 6.7 HOW TO USE THE POWDER CUP P_05500 Cover 1 is only needed on the gun if the gun is angled such that powder escapes from the tank. -
Page 25: Connecting The Cup Gun
Operating manual Powder Cup Gun PEM-X1 CG 6 Assembly and Commissioning 6.8 CONNECTING THE CUP GUN P_03876 Powder cup gun Feed air hose (red) Electrical connection cable Atomizing air hose (black) Control unit Use non-return valve with feed and dosing air! Dosing air hose (blue) 1. -
Page 26: Grounding The Powder Coating System
Operating manual Powder Cup Gun PEM-X1 CG 6 Assembly and Commissioning Good grounding of the work piece is also necessary for optimum powder coating. A poorly grounded work piece causes: – dangerous electric charging of the work piece – very bad wrap-around –... -
Page 27: Operation
Operating manual Powder Cup Gun PEM-X1 CG 7 Operation 7 OPERATION 7.1 TRAINING THE OPERATING PERSONNEL – The operating personnel must be qualified to operate the entire system. – The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures. -
Page 28: Double Click Program (High Dynamic Remote)
Operating manual Powder Cup Gun PEM-X1 CG 7 Operation 7.5 DOUBLE CLICK PROGRAM (HIGH DYNAMIC REMOTE) This function is used to change quickly to another program during a coating operation. The operator can access a previously set program by double-clicking on the trigger lever on the manual gun, for example to recoat parts using different parameters (high-voltage, current limitation, air volumes etc.). -
Page 29: Pressure Relief / Work Interruption
Operating manual Powder Cup Gun PEM-X1 CG 7 Operation 7.6.1 Pressure Relief / Work Interruption 4 Carry out the work steps in accordance with the chapter on pressure relief in the operating manual of the corresponding device: ð If a prompt for pressure relief is given. -
Page 30: Cleaning And Maintenance
8.1.2 Cleaning Procedures The cleaning intervals should be adapted by the operator depending on the level of use and if necessary the level of soiling. If in doubt, we recommend contacting WAGNER's specialist personnel. 8.1.2.1 Cleaning Process 1. End the coating procedure. -
Page 31: Maintenance Instructions
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device. -
Page 32: Changing The Cup Gun
Operating manual Powder Cup Gun PEM-X1 CG 8 Cleaning and Maintenance 8.3 CHANGING THE CUP GUN Before replacing the spray gun, any powder residue must be thoroughly removed. The wearing parts in the spray gun, marked in the spare parts list with ♦, must be regularly checked and replaced if necessary. -
Page 33: Changing The Flat Jet Nozzle
Operating manual Powder Cup Gun PEM-X1 CG 8 Cleaning and Maintenance 8.4 CHANGING THE FLAT JET NOZZLE 8.4.1 Removing the Flat Jet Nozzle P_04982 1. Unscrew the union nut from gun housing. 2. Remove the union nut with the nozzle system from the gun body. -
Page 34: Fitting The Flat Jet Nozzle
Operating manual Powder Cup Gun PEM-X1 CG 8 Cleaning and Maintenance 8.4.2 Fitting the Flat Jet Nozzle P_04983 1. Before inserting the electrode holder, the spring contact of the gun body and contact surface of the electrode holder should be checked. -
Page 35: Changing The Round Jet Nozzle
Operating manual Powder Cup Gun PEM-X1 CG 8 Cleaning and Maintenance 8.5 CHANGING THE ROUND JET NOZZLE 8.5.1 Removing the Round Jet Nozzle P_01677 1. Pull off deflector cone. 2. Unscrew the union nut from gun housing. 3. Remove the union nut with the nozzle system from the gun body. -
Page 36: Fitting The Round Jet Nozzle
Operating manual Powder Cup Gun PEM-X1 CG 8 Cleaning and Maintenance 8.5.2 Fitting the Round Jet Nozzle P_01678 1. Before inserting the electrode holder, the spring contact of the gun body and contact surface of the electrode holder should be checked. -
Page 37: Installing The Protective Wedge
Operating manual Powder Cup Gun PEM-X1 CG 8 Cleaning and Maintenance P_01675 Wedge tool Electrode holder (shown with a cut-away view to improve comprehension) Protective wedge (when positioned) 1. Guide wedge tool 1 into electrode holder 2 up to stop. -
Page 38: Changing Nozzle Types
Operating manual Powder Cup Gun PEM-X1 CG 8 Cleaning and Maintenance P_01676 1. Guide protective wedge into wedge tool. 2. Move both parts up to stop in the opening of the electrode holder. If it is not possible to push the wedge tool in as far as the X mark, rotate the wedge tool a little until it can be pushed up to the mark. - Page 39 Operating manual Powder Cup Gun PEM-X1 CG 8 Cleaning and Maintenance CAUTION Electrode tip! Risk of injury and damage to the device. 4 Take care when fitting the electrode holder. P_01679 1. Unscrew the union nut from gun housing. 2. Remove the union nut with the nozzle system from the gun body.
-
Page 40: Assembly Of The Coronastar
Operating manual Powder Cup Gun PEM-X1 CG 8 Cleaning and Maintenance 5. Before inserting the electrode holder, the spring contact of the gun body and contact surface of the electrode holder should be checked. The spring contact must be clean and move easily, the gun body must also be clean and free of powder deposits. -
Page 41: Replacing The Suspension Hook
Operating manual Powder Cup Gun PEM-X1 CG 8 Cleaning and Maintenance 8.9 REPLACING THE SUSPENSION HOOK P_01734 1. Loosen fastening screws on rear of hook and unscrew. 2. Slide hook in direction indicated by arrow and remove from gun housing. -
Page 42: Replacing The Connecting Tube
Operating manual Powder Cup Gun PEM-X1 CG 8 Cleaning and Maintenance P_01735 1. Remove the powder cup from the gun. Unscrew screws 1 and remove connecting part 2 from gun body. 2. Pull collector nozzle 3 out of gun body. - Page 43 Operating manual Powder Cup Gun PEM-X1 CG 8 Cleaning and Maintenance P_01736 1. Remove the powder cup from the gun. Unscrew screws 1 and remove connecting part 2 from gun body. 2. Unscrew connecting tube 3 from gun body. 3. Screw new connecting tube 3 into gun body.
-
Page 44: Troubleshooting And Rectification
4 WAGNER devices, protective systems and safety, monitoring and control equipment may only be serviced/repaired as defined in Directive 2014/34/EC (ATEX) by trained WAGNER service personnel or skilled persons in accordance with TRBS 1203! Note national regulations! 4 Service, repair or replacement of devices or parts of devices may only be performed... -
Page 45: Inspections In Accordance With Din En 50050-2: 2013
Operating manual Powder Cup Gun PEM-X1 CG 10 Inspections in Accordance with DIN EN 50050-2: 2013 10 INSPECTIONS IN ACCORDANCE WITH DIN EN 50050-2: 2013 If the system is used for electrostatic coating with ignitable coating powders, the test must be performed in accordance with DIN EN 50050-2: 2013 according to the following Overview Table... -
Page 46: Overview Table
10.2 OVERVIEW TABLE Section Type of inspection Requirements Inspection Type of inspection Inspection in- terval Ground leaking resistance The resistance to ground of the hold point of ev- ME/CM Weekly from the work piece attach- ery work piece may be 1 MΩ at the most (mea- Measure resistance to ground ment point suring voltage must be 1000 V). -
Page 47: Disassembly And Disposal
4 WAGNER or one of our dealers will take back your used WAGNER electric or electronic equipment and will dispose of it for you in an environmentally-friendly way. -
Page 48: Accessories
Operating manual Powder Cup Gun PEM-X1 CG 12 Accessories 12 ACCESSORIES 12.1 NOZZLE SYSTEMS NOTICE Wrong combination of parts! Powder can be deposited in gaps and lead to incorrect coatings due to paint carryover. 4 Only use the recommended combinations! -
Page 49: X1 R Round Jet Nozzles System
Operating manual Powder Cup Gun PEM-X1 CG 12 Accessories 12.1.3 X1 R Round Jet Nozzles System Order no. Designation 2322490 ♦ X1 electrode holder, X1 R ET (yellow) P_01692 2322493 ♦ Electrode holder, X1 R (yellow) + nozzles P_01692 Can be combined with: 2321981 ♦... - Page 50 Operating manual Powder Cup Gun PEM-X1 CG 12 Accessories 12.1.4.1 Flat Jet Nozzles System Order no. Designation 2323401 ♦ Nozzle insert, X1 VL F (yellow) P_04993 Can be combined with: 2324147 ♦ Flat jet nozzle, X1 VL ET P_04995 ♦ = Wearing parts 12.1.4.2 ...
-
Page 51: Powder Cup
Operating manual Powder Cup Gun PEM-X1 CG 12 Accessories 12.2 POWDER CUP 12.2.1 Powder Cup, 210 ccm P_01730 Order no. Designation 2324139 1 x cup with cover ♦ 2324140 5 x cup with cover ♦ ♦ = Wearing parts 12.2.2 Powder Cup, 1 Liter Order no. -
Page 52: Cup Holder
Operating manual Powder Cup Gun PEM-X1 CG 12 Accessories 12.3 CUP HOLDER P_03878 Order no. Designation 2399470 2399470 12.4 RETROFIT SET CORONASTAR P_01695 Order no. Designation 2322868 CoronaStar, PEM-X1, complete 2322835 CoronaStar electrode, PEM-X1 ET 12.5 WEDGE TOOL P_01696 Order no. -
Page 53: Wall Mount
Operating manual Powder Cup Gun PEM-X1 CG 12 Accessories 12.6 WALL MOUNT P_01861 Order no. Designation 2330223 Wall mount with bracket 12.7 RECIPE STICKER m /h m /h Ø Tribo Corona [Nm³/h] [kV] [µA] [Nm³/h] > 0.2 name ______________________________ ______________________________ www.wagner-group.com/industry... -
Page 54: Powder Measuring Adapter For X1 Flat Jet Nozzle
P_04998 Order no. Designation 2428701 Universal powder measuring adapter, complete 12.9 PEM-X1 CG PORTABLE SET The PEM-X1 CG portable set is mainly designed for laboratory tests, sample coatings or small series production. Order no. Designation 2328172 PEM-X1 CG portable set... - Page 55 Operating manual Powder Cup Gun PEM-X1 CG 12 Accessories Operating position and connecting parts Order number 2326960 | Edition 10/2022...
-
Page 56: Spare Parts
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device. -
Page 57: Pem-X1 Cg Corona Cup Gun
Operating manual Powder Cup Gun PEM-X1 CG 13 Spare Parts 13.3 PEM-X1 CG CORONA CUP GUN P_01737 Order no. Designation 2322588 PEM-X1 CG Corona Cup Gun 2320464 Union nut, X1 Flat jet nozzle, X1, complete ♦ 2321976 2322529 Electrode holder, X1 F ET ♦... -
Page 58: X1 R Electrode Holder
Operating manual Powder Cup Gun PEM-X1 CG 13 Spare Parts Order no. Designation 2316896 Screw 2324135 Connecting tube, ET 2324133 Collector nozzle, ET 2324132 Connecting part, ET 11 ♦ 9971313 O-ring 9906023 Screw 2324205 Wedge tool, X1 2324223 Non-return valve, complete... -
Page 59: Powder Cup
Operating manual Powder Cup Gun PEM-X1 CG 13 Spare Parts 13.5 POWDER CUP 1, 2 P_05501 Order no. Designation 2324139 1 x cup with cover 2324140 5 x cup with cover 2323145 Cup, X1 2322906 Cover 13.6 CONNECTING PART P_01738 Order no. - Page 60 Operating manual Powder Cup Gun PEM-X1 CG 13 Spare Parts Order no. Designation 2324135 Connecting tube, ET ♦ 9971445 O-ring 2324133 Collector nozzle, ET 9974210 O-ring ♦ ♦ 9971462 O-ring ♦ = Wearing parts Order number 2326960 | Edition 10/2022...
-
Page 61: Declaration Of Conformity
EN 50050-2:2013 Declaration of Conformity The declaration of conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2326024 14.2 FM CONTROL DOCUMENT... - Page 62 Operating manual Powder Cup Gun PEM-X1 CG 14 Declaration of Conformity Order number 2326960 | Edition 10/2022...
- Page 64 Order number 2326960 Edition 10/2022 Germany J. Wagner GmbH Otto-Lilienthal-Strasse 18 Postfach 1120 D-88677 Markdorf Telephone: +49 (0)7544 5050 Fax: +49 (0)7544 505200 E-mail: ts-powder@wagner-group.com Switzerland Wagner International AG Industriestrasse 22 CH-9450 Altstätten Telephone: +41 (0)71 757 2211 Fax: +41 (0)71 757 2222 More contact addresses on the internet at: www.wagner-group.com Subject to changes without notice...