WAGNER Tribo PEA-T3 Operating Manual
WAGNER Tribo PEA-T3 Operating Manual

WAGNER Tribo PEA-T3 Operating Manual

Automatic powder spray gun

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Translation of the original Operating manual
Tribo Automatic
Powder Spray Gun
DANGER
High-Voltage!
Turn power off
before servicing!
CAUTION
Read rules for safe
operation and
Peat3_0000
instructions
carefully!
PEA-T3
351962
03/2008
351874

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Summary of Contents for WAGNER Tribo PEA-T3

  • Page 1 Translation of the original Operating manual Tribo Automatic Powder Spray Gun DANGER High-Voltage! Turn power off before servicing! CAUTION Read rules for safe operation and Peat3_0000 instructions carefully! PEA-T3 351962 03/2008 351874...
  • Page 2 The PEA-T3 Tribo manual spray gun is used for powders suitable for friction loading . Caution The user must ensure, that the PEA-T3 gun is only connected to Wagner equipment! High ambient temperatures must be avoided; in particular, the hoses must not be...
  • Page 3: Table Of Contents

    Introduction Table of contents Page 1.  Safety regulations ....................... 5  1.1   Safety hints ........................5   1.2   EC Declaration of conformity ..................6   2.  Preparing the spray gun ..................... 7  2.1   Select the suitable nozzle system ................. 7   2.2  ...
  • Page 4 The user must obey all the rules of operation found in this manual; failure to do so will render the warranty invalid. Wagner powder systems are designed to meet the most stringent safety requirements. They can be operated in compliance with generally applicable safety codes and applicable national safety regulations.
  • Page 5: Safety Regulations

    If gloves are used they must be made of  The main power connection for operation of the conductive material. Wagner powder equipment must be electrically  Guideline 94/9/EG: The device is suited for the interlocked with the exhaust system of the applications it was designed for, even in powder coating booth.
  • Page 6: Ec Declaration Of Conformity

    BGI 764 There is an EC Declaration of Conformity with the product. This can be ordered again if necessary from your WAGNER dealer by giving details of the product and serial number involved. The number of the EC Declaration of Conformity is 351962 .
  • Page 7: Preparing The Spray Gun

    Preparing the spray gun Preparing the spray gun Select the suitable nozzle system 0201_Duesenauswahl_tribo.doc Nozzle Overview Application Spray pattern Oval powder cloud: Deflector cone Size is dependent on the deflector  Wire goods cone diameter.  Grid designs For powder quantities from: 50 ...
  • Page 8 Preparing the spray gun Crossed finger nozzles Directed spray with: the standard nozzle 1 Complicated profiles powder shower 3  for uniform coating thickness For powder quantities from: 100 ... 200 g/min Note that the installation dimensions Z (as described on page 2) changes when using finger nozzles.
  • Page 9: Connecting The Spray Gun

    Connect the hose for Tribo air T and the hose for atomizing air A to the spray gun. Hint By using a Wagner PI-F1 powder injector and a suitable control unit, it is possible to blow out or flush the spray gun automatically each time before it is switched off.
  • Page 10: Grounding

    Preparing the spray gun Grounding For safety reasons, the spray gun must be properly grounded. This occurs through the gun mounting. 0203_ .doc Good grounding of the work piece is also necessary for optimum powder coating. A poorly grounded work piece causes: ...
  • Page 11: Working With The Spray Guns

    Working with the spray guns Working with the spray guns Optimize the spray pattern 0301_Pulverwolke_peat.doc  Switch on the powder feed. Caution To minimize the wear on the consumables, the total feed air and dosage air must give the following values: ...
  • Page 12: Switching Off The Spray Gun

    Working with the spray guns Switching off the spray gun 0302_Ausschalten_peat.doc The spray gun is switched off differently depending on the type of powder injector. In the majority of cases this process is be performed by a control unit of the coating system. Hint On each interruption to work, the spray gun should be blown through (purged) and powder residue removed.
  • Page 13: Carrying Out A Change Of Color

    Working with the spray guns Carrying out a change of color All parts carrying powder in the entire coating system must be thoroughly cleaned of powder deposits on a change of color. In the following, only the procedure for the spray gun is described.
  • Page 14: Maintenance And Cleaning

    Maintenance and cleaning Maintenance and cleaning Replacing the spray gun 0401_ .doc Before you commence the replacement of the spray gun any powder residue must be removed thoroughly . Caution Repair or replacement of the spray gun or parts of the spray gun is only allowed to be performed outside the hazard area and in a suitable place by specialist personnel! The wearing parts in the spray gun, marked in the spare parts list with *, must be regularly checked and, if necessary replaced.
  • Page 15: Cleaning The Spray Gun And Replace The Wear Parts

    Maintenance and cleaning Cleaning the spray gun and replace the wear parts Caution Never place the spray gun or parts of it into any wet cleaning agent! While pulling out and replacing the wearing parts make sure that the parts of the charging body are not damaged! 4.2.1 Replacing the charging body 0402_Peat3_Verschleiss.doc...
  • Page 16: Replacing The Air Manifold

    Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service center or dealer for details or contact us direct.
  • Page 17: Rectification Of Malfunctions

    Rectification of malfunctions 05_Stoerung_T3.doc Malfunction Cause Rectification No Tribo current - Inadequate or no powder - Contact Wagner Service. (e.g. no wrap- charging. around or no powder - Electrical cable from spray gun - Replace electrical cable. adhesion) to control unit faulty.
  • Page 18: Technical Data

    Technische Daten Technical data Weight: 900 g 06_Tribopistolendaten.doc Electrical: Design: as per EN 50177 and EN 50050 Protection class: IP 54 Pneumatic: Input air pressure (Tribo air): max. 43.5 psi (3 bar) Powder output quantity: max. 300 g/min 06_ .doc Required compressed air quality: Compressed air quality according to ISO 8573.1 Quality class...
  • Page 19: Warranty

    If Wagner is unable to repair this product so as to conform to this Limited Warranty after a reasonable number of attempts, Wagner will provide, at our option, either a replacement for this product or a full refund of the purchase price of this product.
  • Page 20: Scope Of Delivery And Spare Parts Lists

    Scope of delivery and spare parts lists Scope of delivery and spare parts lists How to order 0901_ .doc Faulty and unserviceable parts are replaced in accordance with our General Terms and Conditions of Delivery. In order to be able to guarantee safe and smooth spare parts delivery, the following information is necessary: Invoicing address Delivery address...
  • Page 21: Scope Of Delivery And Spare Parts List Of The Pea-T3 Automatic Gun

    Scope of delivery and spare parts lists Scope of delivery and spare parts list of the PEA-T3 automatic gun 351018b 20/32 0351018b Item Article No. Designation 351018 PEA-T3 spray gun 351654 Tribo outer nut ET 9913028 Lock nut 9907024 Fillister head cap screw 351569 * PEA-T2 nozzle body 260629 *...
  • Page 22: Spare Parts List Of The Charging Body

    Scope of delivery and spare parts lists Item Article No. Designation 9974047 * O-ring 32x2 260461 * Air manifold 260462 * Hose socket 9971333 * O-ring 18x1.5 351656 * Non-return valve 9999057 Straight plug connector 9974056 O-ring 3x1.2 351330 * Connecting tube 9971196 * O-ring 21x1.5...
  • Page 23: Accessories

    Accessories Accessories Electrical cables and hoses 10_00008 Article No. Designation Application For connecting the spray 351297 PEA-T2 electrical cable gun to the Tribo current 351296 PEA-T2 electrical cable 10 m measuring or display 351295 PEA-T2 electrical cable 20 m module (inside ...
  • Page 24: Nozzle Systems

    Accessories Nozzle systems 9.3.1 Fan nozzle and deflector cone Article No. Designation 10_00009 260928 * Fan nozzle 260267 * Tribo deflector cone Ø18 260266 * Tribo deflector cone Ø25 260268 * Tribo deflector cone Ø32 Wearing part 9.3.2 Wide fan spray nozzle 260926 Item Article No.
  • Page 25: Wa 30 T3 Angle Adapter

    Accessories 9.3.4 WA 30 T3 Angle adapter Item Art. No. Designation 260933 ** WA 30 T3 Tribo Angle adapter Deflector cone (  22) 259474 * P_00722 * Wearing part ** Only available as a set 351874 03/2008 - PEA-T3...
  • Page 26: Finger Nozzles

    Accessories 9.3.5 Finger nozzles Article No. Designation 10_00010 Finger nozzle x 10: 260638 For uniform coat thickness when coating flat surfaces Crossed finger nozzles x 10: 260641 For uniform coat thickness when coating complicated profiles Nozzle  10: 260518 * Standard nozzle in the finger nozzle x 10 and crossed finger nozzle x 10...
  • Page 27 Accessories Article No. Designation Crossed finger nozzles x 16: For uniform coat thickness when 260642 coating complicated profiles and a reduced stripe formation (relative to the finger nozzle x 10) Nozzle  8: 260519 * Standard nozzle in the 16 x finger nozzle and 16 x crossed finger nozzle Round nozzle ...
  • Page 28 Accessories 1003_Fingerduesenadapter.doc Connect the finger nozzles to the associated adapters to stabilize them if you have equipped several spray guns with a finger nozzle and mounted the guns above each other on the reciprocator. These adapters are described below: Article No. Designation 10_00011 Adapter:...
  • Page 29 Notes 351874 03/2008 - PEA-T3...
  • Page 30 Notes 351874 03/2008 - PEA-T3...
  • Page 31 Fax: +49/ 7544/ 505-200 Fax: +31/ 30/ 2410 765 E-mail: service.standard@wagner-group.com E-mail: info@wagnersystemen.nl Belgium Denmark Estee Industries WAGNER Industrial Solution Scandinavia Leenbeekstraat 9 Viborgvej 100, Skægkær B- 9770 Kruishoutem DK-8600 SILKEBORG Phone: +32/ 9/ 388 5410 Phone: +45/ 70 200 245...
  • Page 32 Osaka 673-1132 Phone: +81/ 728/ 566 751 Fax: +81/ 728/ 573 722 E-mail: sempara@kornet.net China WAGNER Spraytech Shanghai Co Ltd. 4 th Flr. No. 395 Jiangchanxi Road Shibei Industrial Zone Shanghai 200436 Phone: +86/ 2166 5221 858 Fax: +86/ 2166 5298 19 E-mail: wagnersh@public8.sta.net.cn...

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