WAGNER PEM-TG3 Operating Manual

Tribo cup gun

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Operating Manual
DANGER
High Voltage!
Turn power off
before servicing!
CAUTION
Read rules for safe
operation and
instructions
carefully!
0351967
04/2006
Tribo Cup Gun
PEM-TG3
http://www.wagner-group.com
pemtg3_0000
0351717

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Summary of Contents for WAGNER PEM-TG3

  • Page 1 Operating Manual Tribo Cup Gun DANGER High Voltage! Turn power off before servicing! CAUTION Read rules for safe operation and instructions carefully! pemtg3_0000 PEM-TG3 0351967 04/2006 0351717...
  • Page 2 Setting knob black for setting the Tribo air Air supply (input air) The Tribo cup gun PEM-TG3 is used for processing all coating powders suitable for friction charging. The Tribo cup gun is mainly suitable for laboratory tests, sample coating and/or low volume production.
  • Page 3: Table Of Contents

    Rectification of malfunctions ...................20 Technical data ......................21 Applicable safety regulations ..................22 Warranty........................23 Scope of delivery and spare parts lists..............24 How to order spare parts.....................24 Scope of delivery and spare parts list PEM-TG3 ............25 Accessories .......................27 10.1 Powder container ......................27 10.2 Special accessory .......................28...
  • Page 4 The user must obey all the rules of operation found in this manual; failure to do so will render the warranty invalid. Wagner powder systems are designed to meet the most stringent safety requirements. They can be operated in compliance with generally applicable safety codes and applicable national safety regulations.
  • Page 5: Safety Regulations

    Spray guns should be operated with bare hands! • The main power connection for operation of the If gloves are used they must be made of con- Wagner powder equipment must be electrically ductive material. interlocked with the exhaust system of the •...
  • Page 6 Use only original Wagner replacement parts! Alteration or repair of Wagner original spare parts may cause fatal accidents or explosions in the coating system! 0351717 04/2006...
  • Page 7 Personnel must be given training in accordance with the requirements of NFPA Standard No. 33 chapter 18. • It is the duty of all personnel responsible for the spray equipment operation and maintenance to read and understand all safety information furnished with this equipment. 0351717 04/2006 - PEM-TG3...
  • Page 8: Eu Declaration Of Conformity

    BGI 764 The product includes an EU declaration of conformity. This can be ordered again if necessary from your WAGNER dealer by giving details of the product and serial number involved. The EU declaration of conformity has the number 0351967.
  • Page 9: Preparing The Spray Gun

    100 ... 250 g/min Profiles Powder container Comments 500 cm 900 cm 220 cm Select the powder container size dependently of the powder volume required for coating. You will find the article numbers in chapter "Accessories". 0351717 04/2006 - PEM-TG3...
  • Page 10: Mounting The Powder Container

    • Connect the black hose (external ∅ 6x2) for the air supply to the spray gun. Air supply from the control unit to the electrical connection at the control unit 0351717 04/2006 - PEM-TG3...
  • Page 11: Grounding

    • uneven coating • very bad wrap around Warning Sparks between workpiece and conveyor hooks (hangers) can occur if hooks or other hanger parts are not completely cleaned! These sparks can cause heavy radio frequency interference. 0351717 04/2006 - PEM-TG3...
  • Page 12: Working With The Spray Guns

    At every work interruption, blow through the spray gun and the powder feed components and remove any residual powder. These measures help in preventing the build-up of powder deposits and powder su rges when the spray gun it turn ed on again. 0351717 04/2006 - PEM-TG3...
  • Page 13: Performing A Color Change

    Hint Use a separate cup for each color if you want to shorten the cleaning time of the powder cup. • Release the spray gun trigger. • The powder feed is deactivated. 0351717 04/2006 - PEM-TG3...
  • Page 14 Push the nozzle body 3 over the powder tube 6 and tighten using the outer nut 2. • Slide the deflector cone 1 back over the charging body 4. • Activate the spray guns in accordance with chapter: " Startin g up the spray gun and adjusting Tribo air ". 0351717 04/2006 - PEM-TG3...
  • Page 15: Maintenance And Cleaning

    The wearing parts in the spray gun, marked in the spare parts list with *, must be regularly checked and, if necessary replaced. 0351717 04/2006 - PEM-TG3...
  • Page 16 • Unscrew the powder container H from the adapter J. • Remove the air supply (input air) F from the spray gun D. • Remove the electrical cable H from the control unit K. Pemtg3_0004 0351717 04/2006 - PEM-TG3...
  • Page 17: Cleaning The Spray Gun And Replacing The Wear Parts

    • Complete clean residual powder from all parts. • Replace worn parts with new ones. • Reassemble the charging body. • Carefully push the charging body into the gun and reassemble the gun. Pemtg3_0006 0351717 04/2006 - PEM-TG3...
  • Page 18: Check The Standard Settings

    By adjusting the dosage air M and/or the Tribo air L the powder cloud can be readjusted or reset if required. Hint Normally, the dosage air M and the atomizing air N do not have to be adjusted. 0351717 04/2006 - PEM-TG3...
  • Page 19: Disposal

    Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service center or dealer for details or contact us direct.
  • Page 20: Rectification Of Malfunctions

    Rectification of malfunctions Rectification of malfunctions Malfunction Cause Rectification - Fault in the monitoring device pray gun - Contact Wagner Service - Electrical cable from s o Tribo current to c ontrol unit faulty display on PEM-TG3 - Unfit po...
  • Page 21: Technical Data

    For volumes, specified in Nm (standard cubic meters). One cubic meter of a gas at 32 °F (0 °C) and 1.013 bar is called norm cubic meter. /h = 35.3 ft /h; 1 bar = 14.504 psi 1 Nm 0351717 04/2006 - PEM-TG3...
  • Page 22: Applicable Safety Regulations

    Instructions for fire fighting in electric equipment and nearby (Beuth-Verlag, Berlin) (VdS Box 10 20 24 VdS 2093 and Safety regulations governing CO fire extinguishers 50460 Cologne) VdS 2325 VDE 0134 Instructions for first aid in case of accid (Beuth-Verlag, Berlin) 0351717 04/2006 - PEM-TG3...
  • Page 23: Warranty

    If Wagner is unable to repair this product so as to conform to this Limited Warranty after a reasonable number of attempts, Wagner will provide, at our...
  • Page 24: Scope Of Delivery And Spare Parts Lists

    In order to be able to guarantee safe and smooth spare parts delivery, the following informa tion is necessary: Invoici ng address Delivery address Name of contact persons for check back Type of delivery Quantity ordered, article number and designation 0351717 04/2006 - PEM-TG3...
  • Page 25: Scope Of Delivery And Spare Parts List Pem-Tg3

    Scope of delivery and spare parts lists Scope of delivery and spare parts list PEM-TG3 0351036 51036_et Item le No. Description 0351036 Spray gun PEM-TG3 0259 474 * Deflector cone (∅22 025947 lector cone (∅28) ** 0260928 * Fan spray nozzle...
  • Page 26 0260472 * 0260473 Threaded bar 0260474 * Ring 0260471 * Charging tube 0260476 * Support ring 0260470 * 0260463 * Central air supply 0260469 * Deflector cone rod 0260632 * Air nozzle (complete) Wearing part 0351717 04/2006 - PEM-TG3...
  • Page 27: Accessories

    O-ring 39x2 9971137 * O-ring 20x2 Wearing part ** Only available as a set 3050701_et Item Art. No. Desig nation 02411 0241117 Powder container 220 cm 3050742 * O-ring 39x2 9971137 * O-ring 20x2 Wearing part 0241117_et 0351717 04/2006 - PEM-TG3...
  • Page 28: 10.2 Special Accessory

    The following parts are not included in the scope of delivery of the cup gun and have to be ordered separately. These parts are necessary to connect the spray gun to the EPG 2008. 3159464 Y- plug connection (8-8) Blue hose (external ∅ 8x1.25) 9982062 0351717 04/2006 - PEM-TG3...
  • Page 29 Notes 0351717 04/2006 - PEM-TG3...
  • Page 30 Notes 0351717 04/2006 - PEM-TG3...
  • Page 31 B-9770 Kruishoutem DK-8850 Bjerringbro Phone +32(0)9/3885410 Phone +45 7023 2052 +32(0)9/3885440 +45 8668 2052 Sweden WAGNER Powder Systems Scandinavia AB Hedenstorpsvägen 4 Sverige - 55593 Jönköping Phone +46(0)36/341590 +46(0)36/368580 Great Britain WAGNER Spraytech (UK) Ltd. WAGNER Systems Inc. Unit 3 Haslemere Way...
  • Page 32 ADDRESSES Japan WAGNER- HOSOKAWA Micron Ltd. No. 9, 1-Chome Shodal Tajka, Hirakata-Shi Osaka 673-1132 Phone +81(0)728/566751 +81(0)728/573722 China WAGNER SPRAYTECH SHANGHAI CO LD . Flr, No. 395 Jiangchangxi Road Shibei Industrial Zone Shanghai, 200436 Phone +86(0)2166521858 +86(0)2166529819 France J. Wagner France SARL B.P.

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