WAGNER Plast Coat PC 25 Owner's Manual
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WAGNER Plast Coat PC 25 Owner's Manual

Mortar spraying machines
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Summary of Contents for WAGNER Plast Coat PC 25

  • Page 1 Ow n e r s Ma n u a l...
  • Page 2 Warning! Mortar spraying machines develop high spraying pressures. Caution – risk of injury! DANGER Never reach into the spray jet with your fingers or hands! Never aim the spray lance at yourself or other persons! The materials sprayed cause chemical burns or irritations! Protect your skin and eyes! Each time before starting up, follow the procedure below as specified in the Operating manual:...

  • Page 3: Table Of Contents

    Accessories illustration – Placing into operation........ 34-36 PlastCoat 25 and 35........98/99 General requirements for application technology............ 36/37 Fitting accessories........WAGNER-customer service depots....Compressor..........Important notes on product liability....Sack mangle..........37/38 Guarantee declaration.......... 100 Using coating materials in sacks....

  • Page 4: Safety Requirements

    Safety requirements 8. Prevent the socket for the remote control on the control unit from getting dirty. All local safety regulations in force must be observed. Always leave the coupler plug of the remote control line on the mortar hose screwed complete into the For safe operation of the mortar spraying machines, control unit.

  • Page 5: Introduction To Working With The Mortar

    PlastCoat 25 and 35 Only use other materials after prior consultation with the The mortar spraying machines can be combined with manufacturer or WAGNER application technology dept. continuous flow, gravitation compulsory or pan mixers for the processing of mineral coating materials.

  • Page 6: Equipment Overview - Mortar Spraying Machines Plastcoat 25 And

    Equipment overview – mortar spraying machines PlastCoat 25 and 35 1 Control unit 10 Spray lance with automatic control 2 Receptacle 11 Switch sleeve, for switching the mortar spraying machine on and off using remote control 3 Screw conveyor 12 Spray lance without automatic control 4 Pump jacket –...

  • Page 7: Control Unit

    4.1 Control unit 4.1.1 Symbols on the changeover switch (fig. 4) 1 Master switch 0 –1 1 Releasing the pressure or removing the pump jacket. Pump runs in reverse direction. 2 Indicator lamp 2 "0" drive is switched off. 3 Feed rate regulator 0 –10 3 "AUTO"...

  • Page 8: Accessories For The Receptacle

    Accessories for the receptacle 4.3.1 Sliding cover Prevents contamination getting into the coating material. Extends the hardening time of the coating material, particularly with direct sunlight. 4.3.2 Sack mangle For using coating material in sacks, a sack mangle can be placed on the sliding cover. 4.3.3 Container suction system For sucking up coating material from a container, an external container can be employed instead of...

  • Page 9: Spray Lance With Automatic Control

    5 Transport 4.6 Spray lance with automatic control (fig. 9) • Moving the mortar spraying machine on its wheels: 1 Material connection Hold the fold-out handles (1, fig. 11), lift and move. 2 Switch sleeve, switching the mortar spraying machine on and off using remote control •...

  • Page 10: Coating Materials Equipment Table Plastcoat 25 And 35

    Tabelle – Teil 1...
  • Page 11 Tabelle – Teil 2...

  • Page 12: Placing Into Operation

    7 Placing into operation Connecting spray lance with automatic system • Assemble texture nozzle (1, fig. 13) on the spray lance Installation location with cone in the direction of the spraying head. Position mortar spraying machine in a level position to prevent it from sliding away.
  • Page 13 • Caution: set changeover switch (4, fig. 15) to "0" before turning on the master switch (1, fig. 15). The pump is switched on, even if the feed rate regulator is at position "0". • Turn master switch (1, fig. 15) to "1", the indicator lamp will show that the machine is ready for operation.

  • Page 14: General Requirements For Application Technology

    • Check viscosity of the coating material. Spray lance without automatic control • Press remote control switch (1, fig. 17) on mortar • Fill coating material into the receptacle. With mineral hose. coating materials only fill the receptacle to half full. •...

  • Page 15: Fitting Accessories

    The spray pattern is dependent upon the type of Compressor material, material consistency, tip size, material delivery C 350 suction volume 350 l/min rate and air delivery rate. • Attach compressor holder (item 1, fig. 19) and Examples: secure with star grip (2). fine texture ––>...

  • Page 16: Using Coating Materials In Sacks

    Using coating materials in sacks • Pull sliding cover back about 15 cm. • Place sack on the sliding lid. • Cut sack open. • Allow the coating material to flow into the receptacle. • Move sack mangle forwards over the sack by turning the crank.

  • Page 17: Cleaning Device And Changing Pump Jacket

    • Fill water into receptacle. When operating using the container suction system, immerse suction hose into receptacle with water. Turn on mortar spraying machine. • After a few seconds the cleaning ball will come out of the spray lance. • Repeat cleaning procedure 3–4 times, depending on the coating material used.

  • Page 18: Malfunction Checklist

    Malfunction checklist Fault Possible cause Remedy Motar spraying The mortar spraying machine has been Set master switch and changeover switch to machine does not overloaded. „0“. start Turn mortar spraying machine back on after about 10 sec. Caution: set changeover switch to „0“ before turning on master switch.

  • Page 19: Servicing

    Caution: set changeover switch to "0" before turning on master switch. If none of the above-mentioned possible causes was the reason for malfunction, there must be a defect which will be repaired by the WAGNER after-sales service. 12 Servicing Work and repairs on the electrical equipment may be carried out only •...

  • Page 21: Spare Parts Illustration

    14 Spare parts list – Spray lances with automatic control (Spare parts illustration, see page 97) Item Part No. Part No. Designation Item Part No. Part No. Designation Spray lance Spray lance Spray lance Spray lance (ceiling spray (ceiling spray lance) lance) 100 mm long...
  • Page 22 16 Spare parts list – Compressor V 400 Item Part No. Designation 0342 231 Compressor V 400, 230 V~, 50 Hz suction volume 360 l/min 9992 823 Rapid action coupling 0348 452 Retaining plate 0348 442 Compressor holder 9990 373 Star grip M 8 0348 957 Compressor holder...
  • Page 23 18 Spare parts list – Container suction system Item Part No. Designation 0348 907 Container suction system 0097 100 Seal 0342 205 Suction hose 0097 085 Coupling 0348 361 Connecting plate 0348 947 Connecting bridge 0097 105 Coupling...

  • Page 24: Without Automatic Control

    19 Accessories PlastCoat 25 and 35 (Accessories illustration, see page 98/99) Item Part No. Designation Item Part No. Designation 0348 224 Spray lance 100 mm long 0268 779 Texture nozzle 4 with automatic control 0348 915 Texture nozzle 5 0348 931 Angled spraying head 70°...
  • Page 25 2605 Brøndby Wanchai 254 66 Helsingborg Denmark Hong Kong Sweden Phone 43632811 Phone 852 / 865 1802 Phone 042/150020 Fax 43430528 Fax 852 / 529 1753 Fax 042/150035 A list of international WAGNER distributors is available on request 09 / 99...

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