Table of Contents
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TABLE OF CONTENTS
(EXC-F EU, EXC-F AUS, XCF-W) ....................... 43
10.15 Handlebar position.......................................... 43
11 SERVICE WORK ON THE CHASSIS.............................. 45
11.1
Raising the motorcycle with the lift stand.......... 45
11.2
11.3
Bleeding fork legs ........................................... 45
11.4
Cleaning the dust boots of the fork legs............. 45
11.5
Loosening the fork protector............................. 46
11.6
Positioning the fork protection.......................... 46
11.7
Removing the fork legs .................................... 46
11.8
11.9
(EXC-F EU, EXC-F AUS, XCF-W) ....................... 48
SIX DAYS)...................................................... 49
EXC-F AUS, XCF-W) ........................................ 50
DAYS)............................................................ 52
(EXC-F EU, EXC-F AUS, XCF-W)....... 53
x
(EXC-F SIX DAYS)........................... 54
x
11.18 Removing the front fender ............................... 54
11.19 Installing the front fender ................................ 55
11.22 Removing the seat .......................................... 55
11.23 Mounting the seat ........................................... 56
11.24 Removing the air filter box lid .......................... 56
11.25 Installing the air filter box lid ........................... 56
11.30 Removing main silencer................................... 58
11.31 Installing the main silencer.............................. 58
11.35 Checking for chain dirt accumulation ................ 61
11.36 Cleaning the chain .......................................... 62
11.37 Checking the chain tension .............................. 62
11.38 Adjusting the chain tension.............................. 63
sprocket and chain guide ................................. 63
11.43 Checking the throttle cable routing ................... 66
11.44 Checking the rubber grip ................................. 67
11.45 Additionally securing the rubber grip................. 67
lever .............................................................. 67
hydraulic clutch.............................................. 67
....................... 43
x
................................ 47
x
........................ 48
x
......................... 48
x
x
x
x
(EXC-F SIX
x
.............. 54
x
x
...................... 55
....................... 55
x
................................ 56
x
................................. 57
x
x
.............................. 58
x
............................................. 58
x
............................... 59
x
................................ 60
x
........................... 65
x
.................................... 66
x
............................... 66
x
12 BRAKE SYSTEM ........................................................ 69
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
12.11 Checking the rear brake fluid level.................... 74
12.13 Checking the rear brake linings ........................ 75
13 WHEELS, TIRES ........................................................ 78
13.1
13.2
13.3
13.4
13.5
13.6
13.7
14 ELECTRICAL SYSTEM ................................................ 83
14.1
14.2
14.3
14.4
14.5
......... 57
14.6
14.7
14.8
14.9
14.10 Checking the headlight setting ......................... 88
14.11 Adjusting the headlight range........................... 89
14.12 Changing the turn signal bulb .......................... 89
14.13 Changing the speedometer battery .................... 89
15 COOLING SYSTEM ..................................................... 91
15.1
15.2
15.3
15.4
15.5
16 TUNING THE ENGINE................................................ 94
16.1
16.2
16.3
16.4
16.5
EXC-F SIX DAYS) ............................................ 68
SIX DAYS)...................................................... 68
Checking free travel of hand brake lever ............ 69
EXC-F models)................................................ 69
lever (XCF-W) ................................................. 69
Checking the brake discs ................................. 70
Checking the front brake fluid level .................. 70
x
Checking the front brake linings ....................... 71
Checking the free travel of foot brake lever ........ 73
......................................................... 73
x
....................................................... 74
x
x
x
x
x
Checking the tire condition .............................. 80
Checking tire air pressure ................................ 81
Checking spoke tension ................................... 81
.................................. 83
x
.................................. 83
x
................................... 84
x
Changing the main fuse ................................... 85
consumers...................................................... 86
SIX DAYS)...................................................... 86
Removing headlight mask with headlight........... 87
headlight........................................................ 87
Changing the headlight bulb ............................ 88
Cooling system ............................................... 91
Checking the antifreeze and coolant level .......... 91
Checking the coolant level ............................... 92
................................... 92
x
x
......................................... 93
Checking the play in the throttle cable .............. 94
x
......................................................... 95
x
3
.............. 68
x
.............................. 70
.................. 71
x
................... 76
x
........................... 78
............................ 78
............................. 79
.............................. 79
......... 94
x
............................. 95
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