Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T –...
Page 2 1. CONTRAST OF MISCELLANEOUS PARTS NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly.
Page 3 • PACKING Parts List Mark No. Description Part No. > 1 Power Cord (2 m) ADG1215 2 G-LINK Cable (3 m) VDX1010 3 Remote Control Unit AXD1531 4 Battery Cover AZN2681 NSP 5 Alkaline Dry Cell Battery (LR6, AA) VEM1023 6 Ferrite Core CTX1054 7 Binder Assy...
Page 4 1.2 EXTERIOR SECTION CONTRAST TABLE PRO-607PU/KUCXC and PDP-6071PU/KUCXC are constructed the same except for the following : Part No. Ref. No. Mark Symbol and Description PDP-6071PU Remarks PRO-607PU KUCXC KUCXC PCB ASSEMBLIES P21 - 1 1..MAIN Assy AWV2312 AWV2309 1..IO Assy...
Page 5 EXPLODED VIEWS No.5 No.5 No.2 No.2 No.5 No.5 No.2 No.5 No.5 No.7 No.7 No.5 No.5 No.7 No.5 No.5 No.5 Note: see next page Note: see next page Note: see next page No.5 No.5 No.5 No.5 POD Stay B POD Stay B POD Stay B No.5 No.5...
Page 6 Replacement of AWV2311: HOME NETWORK MODULE ass'y There are two types of HOME NETWORK MODULE ass'y in interface with MAIN ass'y, and only AWV2311-B /J is available as a service parts ass'y. AWV2311- A /J AWV2311- B /J J7601: ADX3483 CN7802: KM200NA3L Connection with MAIN ass'y Figure A Figure B...
Page 7 CONTRAST OF PCB ASSEMBLIES • MAIN ASSY AWV2309 and AWV2312 are constructed the same except for the following : Part No. Mark Symbol and Description Remarks AWV2312 AWV2309 [DT AV BLOCK] IC7105 R5520H001B Not used IC7108 Not used TC7WH157FU Q7102 Not used 2SC4116 C7135...
Page 8 • TANSHI ASSY AWW1153 and AWW1156 are constructed the same except for the following : Part No. Mark Symbol and Description Remarks AWW1156 AWW1153 R8842, R8910 RS1/16SS0R0J Not used R8843 Not used RS1/16SS0R0J JA8801 AKB1338 AKB1343 JA8803, JA8805 AKB1331 AKB1341 JA8807 AKB1334 AKB1344...
Page 9 Mark No. Description Part No. Mark No. Description Part No. CAPACITORS MISCELLANEOUS C 7701-7717 CKSSYF104Z16 L 7852-7854 LCTAWR47J2520 C 7722-7726 DCH1201 F 7852-7858 ATX1066 X 7851 ASS1211 [ETHERNET BLOCK(U)] CN7851 CKS3888 MISCELLANEOUS 7752,7753 VNE1949 RESISTORS R 7851 RS1/16SS37R4F SEMICONDUCTORS R 7859,7861,7875 RS1/16SS75R0F IC7751 TC74LCX125FTS1...
Page 10 2. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 2.1 OVERALL WIRING DIAGRAM PRO-607HD...
Page 11 AWV2311-A for AWV2311-B PRO-607HD...
Page 12 2.2 HNM BLOCK DIAGRAM • HNM Ass'y Block Diagram Classification of each component IC, memory, regulator and so on IC xxxx Differential signal Bus signal CN (JA) xxxx Connector to outside of the ass'y Host controll signal Other digital signal xx MHz X'tal or oscillator Power supply...
Page 13 2.3 CONNECTOR PIN DESCRIPTION • Voltage at each connecter. HNM Ass'y MTB MAIN Ass'y [HN1] CN7851 [M14] CN4017 pin name description voltage (V) TXD_DLNA UART signal with Main ass'y, Main => HNM +3.3 / 0 RXD_DLNA UART signal with Main ass'y, HNM => Main +3.3 / 0 RST_DLNA Reset signal for HNM ass'y, Active low...
Page 14 2.4 HN MODULE ASSY (1/6) HN MODULE ASSY (1/6) • 8620 BLOCK Large size SCH diagram PRO-607HD...
Page 15 PRO-607HD...
Page 16 HN MODULE ASSY (1/6) • 8620 BLOCK Large size SCH diagram PRO-607HD...
Page 17 PRO-607HD...
Page 18 2.5 HN MODULE ASSY (2/6) HN MODULE ASSY (2/6) • 86220 DDR BLOCK PRO-607HD...
Page 19 PRO-607HD...
Page 20 2.6 HN MODULE ASSY (3/6) HN MODULE ASSY (3/6) • ETHERNET BLOCK PRO-607HD...
Page 21 PRO-607HD...
Page 22 2.7 HN MODULE ASSY (4/6) HN MODULE ASSY (4/6) • HNM USB BLOCK PRO-607HD...
Page 23 USB POWER SECTION PRO-607HD...
Page 24 2.8 HN MODULE ASSY (5/6) HN MODULE ASSY (5/6) • HNM IO BLOCK PRO-607HD...
Page 25 PRO-607HD...
Page 26 2.9 HN MODULE ASSY (6/6) HN MODULE ASSY (6/6) • HNM POWER BLOCK PRO-607HD...
Page 27 For Power Sequence PRO-607HD...
Page 28 3. PCB CONNECTION DIAGRAM 3.1 HN MODULE ASSY NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to diagrams is shown below.
Page 29 SIDE B • HN MODULE ASSY (ANP2148B) PRO-607HD...
Page 30 4. TROUBLESHOOTING • Network operation failure Contents via the network server can not be played! Can "Home Media Gallery" on "HOME Jump and refer to the sheet of MENU" GUI be selected? "Fundamental operation failure". Then, is the main menu of "Home Media Gallery"...
Page 31 • USB operation failure A picture via USB can not be displayed! Can "Home Media Gallery" on "HOME Refer to the sheet of "Fundamental MENU" GUI be selected? operation failure". Then, is the main menu of "Home Media Gallery" displayed? Is the USB device name or the If the contents can not be played Note:...
Page 32 • Fundamental operation failure "Home Media Gallery" does not work at all! Doesn't "Home Media Gallery" on Note: "HOME MENU" become selectable It takes a short while to start "Home after power-on? Media Gallery" function. Please wait for about 40 seconds until "Home Media Gallery"...
Page 33 5. IC INFORMATION • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. RTL8100CL-LF (HN MODULE Assy: IC7754) • Ethernet Controller IC Pin Arrangement PRO-607HD...
Page 34 Block Diagram PRO-607HD...
Page 35 PRO-607HD...
Page 36 PRO-607HD...
Page 37 PRO-607HD...
Page 38 PRO-607HD...
Page 39 PRO-607HD...
Page 40 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T-IZV SEPT.
Page 41: Notes On Service Visit
1. NOTES ON SERVICE VISIT 1.1 SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
Page 42 PRODUCT SAFETY NOTICE With the AC plug removed from an AC power source, place a Many electrical and mechanical parts in PIONEER set have jumper across the two plug prongs. Turn the AC power switch on. special safety related characteristics. These are often not evident...
Page 43 Charged Section High Voltage Generating Point The places where the commercial AC power is used without The places where voltage is 100 V or more except for the charged passing through the power supply transformer. places described above. If the places are touched, there is a risk of If the places are touched, there is a risk of electric shock.
Page 44 [Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
Page 45: Quick Reference Upon Service Visit
1.2 QUICK REFERENCE UPON SERVICE VISIT Quick Reference upon Service Visit 1 Notes, PD/SD diagnosis, and methods for various settings Notes when visiting for service Change of settings PD/SD 1. Notes when disassembling/reassembling How to enter Factory mode using No. of LEDs 1 Rear case the supplied remote control unit Item...
Page 46 Quick Reference upon Service Visit 2 Mode transition and structure of layers in Service Factory mode Mode transition in Service Factory mode Structure of Layers in Service Factory Mode • To shift to another mode, press [MUTING]. INFORMATION mode • To shift to another item in a specific mode, 1.
Page 47: Table Of Contents
1.3 JIGS LIST Cleaning Name Part No. Remarks Cleaning liquid GEM1004 Used to fan cleaning. Refer to "2.4 CHASSIS SECTION (1/2). Cleaning paper GED-008 CONTENTS 1. NOTES ON SERVICE VISIT..........................2 1.1 SAFETY INFORMATION ........................... 2 1.2 QUICK REFERENCE UPON SERVICE VISIT................... 6 1.3 JIGS LIST ..............................
Page 48 6. DISASSEMBLY .............................109 6.1 PCB LOCATION .............................109 6.2 FLOWCHART OF THE MAIN PARTS AND PC BOARDS EXCHANGE..........110 7. ADJUSTMENT ..............................116 7.1 PARTS CHANGE OF NOTES.........................116 7.2 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED........116 7.3 ADJUSTMENT REQUIRED WHEN PART IS REPLACED ..............117 7.4 BACKUP WHEN THE PANEL UNIT IS ADJUSTED ................118 7.5 ADJUSTMENTS WHEN THE SERVICE PANEL ASSY IS REPLACED ..........121 7.6 ADJUSTMENTS WHEN THE DRIVE ASSYS ARE REPLACED............130...
Page 49: Exploded Views And Parts List
2. EXPLODED VIEWS AND PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
Page 50 (1) PACKING PARTS LIST Mark No. Description Part No. Mark No. Description Part No. NSP 15 Warranty Card See Contrast table (2) > Power Cord (2 m) ADG1215 NSP 16 Card (Register) See Contrast table (2) G-LINK Cable (3 m) VDX1010 Polyethylene Bag See Contrast table (2)
Page 51: Rear Section
2.2 REAR SECTION 22 24 MAIN CN7101 MAIN CN4010 TANSHI CN8801 Refer to "2.3 FRONT SECTION". PDP-6071PU...
Page 52 (1) REAR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Under Cover (60) ANC2433 SIDE KEY Assy AWW1133 Function Button Panel AMB2906 SIDE Assy AWW1157 Side Input Cover AMB2911 USB Cable (J301)(120 cm) ADF1034 Function Button AAC1562 Side Input Panel (U) ANC2392...
Page 53: Front Section
2.3 FRONT SECTION Refer to "2.4 CHASSIS SECTION (1/2)". MAIN CN4006 (*1) MAIN CN4010 (*1) Coil Spring Note : Take care that the size is different between the coil spring ABH1120 at Front Case and ABH1124 at Mechanical Switch Assy. Refer to P16.
Page 54 FRONT SECTION PARTS LIST Mark No. Description Part No. 42 & 60 LED Assy AWW1134 60 IR Assy AWW1137 Front Case Assy 607 AMB2930 Pioneer Name Plate AAM1109 Coil Spring ABH1120 Blind Cushion AEB1449 Nyron Rivet AEC1671 Power Button AAD4147...
Page 55: Chassis Section (1/2)
2.4 CHASSIS SECTION (1/2) Refer to "2.7 MULTI BASE SECTION". (*1) Coil Spring : No.23 Note : Take care that the size is different between the coil spring ABH1124 at Mecha- -nical Switch Assy and ABH1120 at Front Case . Refer to P14.
Page 56 (1) CHASSIS SECTION (1/2) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Locking Wire Saddle AEC1948 Ferrite Core ATX1044 Harness Lifter 28 AEC1982 Ferrite Core ATX1060 > Power Switch (S1) ASG1084 Re-use Wire Saddle AEC2099 Housing Wire (J103) ADX3412 Re-use Wire Saddle AEC2100...
Page 57: Chassis Section (2/2)
2.5 CHASSIS SECTION (2/2) 6, 35 6, 35 6, 35 6, 35 6, 35 6, 35 6, 35 S a,b 6, 35 AUDIO CN3752 MAIN MAIN CN4008 CN4002 V a,b Power switch AC inlet T a,b U a,b Refer to "2.6 PANEL CHASSIS SECTION".
Page 58 (1) CHASSIS SECTION (2/2) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Housing Wire (J123) ADX3411 60 X DRIVE Assy AWV2366 Conductive Plate X ANG2962 60 Y DRIVE Assy AWV2367 Nyron Rivet AEC1671 60 DIGITAL Assy AWW1190 PANEL SENSOR Assy AWW1191...
Page 59: Panel Chassis Section
2.6 PANEL CHASSIS SECTION PDP-6071PU...
Page 60 PANEL CHASSIS SECTION PARTS LIST Mark No. Description Part No. NSP 1 Panel Chassis (607) Assy AWU1178 NSP 2 Plasma Panel (60DC) Assy AWU1179 NSP 3 60 ADDRESS L Assy AWW1188 NSP 4 60 ADDRESS S Assy AWW1189 607 SCAN A Assy AWW1186 607 SCAN B Assy AWW1187...
Page 61: Multibase Section
2.7 MULTIBASE SECTION 60 DIGITAL CN3001 SIDE KEY CN9501 60 LED CN9801 POWER POWER (side) (Fan) 42 & 60 LED CN9601 POWER POWER SIDE CN9101 PDP-6071PU...
Page 62 (1) MULTIBASE SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Ferrite Core Holder AEC1818 MAIN Assy AWV2312 Clamp AEC1884 TANSHI Assy AWW1156 Card Spacer AEC1889 POD Assy AWW1154 Re-use Wire Saddle AEC1945 AUDIO Assy AWW1131 SP TERMINAL Assy AWW1132 Ferrite Stopper...
Page 63: Pdp Service Assy 607 (Awu1228)
2.8 PDP SERVICE ASSY 607 (AWU1228) ×4 Exterior Section ×7 Note: ×6 ×3 The parts labeled here with circled numbers are supplied with the Assy for service. ×2 Attach them, referring to this diagram. ×3 ×2 ×4 ×2 ×3 ×2 ×2 ×2 ×2...
Page 64 Packing Section ×4, 22, 24 ×4, ×3, ×3, ×8, ×8, ×4 ×21 ×3 ×20 ×2 PDP-6071PU...
Page 65 PDP SERVICE ASSY 607 (AWU1228) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Screw TBZ40P080FTB NSP 1 Panel Chassis (607) Assy AWU1178 Front Case Assy (607service) AMB2984 Sub Frame L Assy 607 ANA1966 Rear Case (607) ANE1657 Sub Frame R Assy 607 ANA1965...
Page 66: Pcb Parts List
3. PCB PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples.
Page 67 Mark No. Description Part No. Mark No. Description Part No. IC 1801 PEE003B MISCELLANEOUS CN 2801 13P CONNECTOR AKP1261 MISCELLANEOUS CN 2802–2805 100PIN CONNECTOR AKM1360 1801 QTL1013 2801 SCREW ABA1349 CN 1801 PH CONNECTOR 5P AKM1291 2801 SCAN SIRICON AEH1113 CN 1802 40P CONNECTOR AKM1348 RESISTORS...
Page 68 Mark No. Description Part No. Mark No. Description Part No. MAIN ASSY MISCELLANEOUS 4101 BTX1042 [BOARD IF BLOCK(U)] 4102,4106 BTX1039 SEMICONDUCTORS 4108,4109 ATH1194 IC 4001–4005 TC74VCX541FT 4001,4002 DTC124EUA 4003 RN2902 RESISTORS 4004 DTA124EUA 4107,4110,4134–4136 RS1/10S0R0J 4119,4131,4146 RS1/16SS3003D 4120 RS1/16SS2003D MISCELLANEOUS 4123,4145 RS1/16SS1502F 4001–4005...
Page 69 Mark No. Description Part No. Mark No. Description Part No. RESISTORS Other Resistors RS1/16SS###J 4407,4429 RS1/16SS1002F Other Resistors RS1/16SS###J CAPACITORS 4701,4702,4704–4716 CKSRYB105K10 CAPACITORS 4717,4720 CCSRCH181J50 4718,4721 CCSRCH681J50 4401,4406 CKSRYF104Z50 4719,4724,4725,4728 CKSRYB105K10 4403,4410 CCSRCH821J50 4723,4726,4729-4731 CKSSYB104K10 4404,4409 CKSQYB105K16 4405 CKSRYB224K16 4727,4732,4734 DCH1201 4408 CCSRCH331J50...
Page 70 Mark No. Description Part No. Mark No. Description Part No. 5114 RS1/16SS6200D CAPACITORS 5120,5123,5124 RS1/16SS2000F 5401,5402 CCSSCH120J50 5403,5404,5407–5412 CKSSYB104K10 5127 RS1/16S334J 5405,5452,5473 DCH1201 5133 RAB4CQ220J 5406,5453 CCSSCH101J50 5137 RS1/10S0R0J 5416,5419–5446 CKSSYB104K10 Other Resistors RS1/16SS###J [CCD BLOCK(U)] CAPACITORS SEMICONDUCTORS 5101–5105 CKSSYB103K16 IC 4601 PEG150A 5106,5107...
Page 71 Mark No. Description Part No. Mark No. Description Part No. 6024 RS1/16SS4703F 6201–6205 VTF1084 6025 RS1/16SS1502F 6201 BSS1134 6026 RS1/16SS6802F 6027 RS1/16SS5602F RESISTORS 6028 RS1/16SS4701F 6211,6213 RS1/16S3010F 6041 RS1/16SS1001F 6237 RAB4CQ101J Other Resistors RS1/16SS###J 6238,6240 RAB4CQ330J Other Resistors RS1/16SS###J CAPACITORS 6001 ACH1442 CAPACITORS...
Page 72 Mark No. Description Part No. Mark No. Description Part No. CAPACITORS Other Resistors RS1/16SS###J 6401 DCH1201 CAPACITORS 6402 CCSSCH150J50 6403–6414 CKSSYB103K16 6901 DCH1201 6416–6428 CKSSYB104K10 6902-6908 CCSSCH101J50 6909 CKSRYB105K10 6911,6916 CCSSCH8R0D50 [7038 DDR BLOCK(U)] 6912,6913 CCSSCH120J50 SEMICONDUCTORS 6915,6919 CKSSYB103K16 IC 6601 LP2995M 6917,6923,6924 CKSSYB104K10...
Page 73 Mark No. Description Part No. Mark No. Description Part No. IC 7405,7406,7408 NJM2846DL3-33 7116,7118 CKSSYB271K50 IC 7407 NJM2846DL3-18 7122-7124,7130 CCSSCH220J50 7125,7131,7148,7154 CKSSYB391K50 7402-7408 1SS355 7127,7128,7150,7151 CCSSCH560J50 7132,7133,7155,7156 CKSSYB103K16 MISCELLANEOUS 7401,7403 BTX1042 7135 ACH1421 7401 VTF1084 7136,7138,7166,7167 CKSSYB104K10 7139,7140,7162,7163 CKSSYB821K50 RESISTORS 7145-7147,7153 CCSSCH220J50 7401,7407...
Page 74 Mark No. Description Part No. Mark No. Description Part No. 7511,7512,7517,7519 CKSRYB105K10 SEMICONDUCTORS 7514,7516 CEHVKW101M6R3 IC 8201 PEG121B 7518,7520,7521,7524 DCH1201 IC 8202 AGC1007 7522,7523,7525,7528 CKSRYB105K10 IC 8203 TC74VHC08FTS1 7526,7527,7529,7530 DCH1201 MISCELLANEOUS 8201-8204 BTX1042 [DSEL BLOCK(U)] SEMICONDUCTORS RESISTORS IC 8001 PD6523A 8201-8205 ACN1246 IC 8002...
Page 75 Mark No. Description Part No. Mark No. Description Part No. 8401 2SJ461A 8801–8806,8810–8812 CKSRYB105K10 8402 DTC124EUA 8809,8902 CKSSYF104Z16 8403,8404 HN1K02FU 8815 DCH1201 8401 1SS355 8818,8819 CKSSYB473K16 8820–8826,8901 CKSSYB103K16 8402 SML-311UT 8832,8833,8843–8857 CKSRYB105K10 MISCELLANEOUS 8858 ACH1454 8861–8864 CKSSYB471K50 8401,8402 AKX9002 8401 CSS1616 CN 8401 AKM1353...
Page 76 Mark No. Description Part No. Mark No. Description Part No. IC 3752 PQ120DNA1ZPH 3904,3912,3918,3920 CKSRYF104Z50 > IC 3753 NJW1183GK1 3905,3907,3913,3915 CCSRCH221J50 > 3751,3754,3755,3757 2SA1586 3921–3924 CCSRCH221J50 3756,3759 2SC4116 3758,3760 DTC124EUA 3751 1SS355 SIDE KEY ASSY MISCELLANEOUS > 9501–9504 QTL1013 MISCELLANEOUS 9501–9507 CSG1155 KN 3751,3752 WRAPPING TERMINAL VNF1084...
Page 77 Mark No. Description Part No. Mark No. Description Part No. 60 DIGITAL ASSY RESISTORS [FRONT RX BLOCK] 3307,3308 RAB4C101J MISCELLANEOUS Other Resistors RS1/16SS###J 3001 EMI FILTER CCG1162 KN 3001 GROUND PLATE ANK1664 CN 3001 50P CONNECTOR PBF AKM1353 CAPACITORS CN 3002 20P FFC CONNECTOR AKM1235 3301–3303,3306,3308 CKSSYB104K10...
Page 78 Mark No. Description Part No. Mark No. Description Part No. RESISTORS SEMICONDUCTORS 3611 RAB4C101J IC 1101,1104 TND307TD Other Resistors RS1/16SS###J IC 1102 PS9117 IC 1103,1131 AXF1159 IC 1151 BA10393F CAPACITORS Q 1101 2SC2412K 3604-3606,3619 CKSSYB473K16 Q 1102,1103,1131,1132 QSZ2 3609 CKSSYB104K10 Q 1151 2SC4081 D 1101...
Page 79 Mark No. Description Part No. Mark No. Description Part No. D 1251 UDZS8R2(B) RESISTORS MISCELLANEOUS R 1321,1322 RS1/10S2203F L 1201–1203 BTH1134 R 1328 RS1/16S5601F L 1204–1206 ATH1186 R 1331 RAB4C472J F 1201 CTF1449 VR1321 CCP1392 K 1201 AKX1061 Other Resistors RS1/16S###J KN1201–1207,1210–1217 ANK1841...
Page 80 Mark No. Description Part No. Mark No. Description Part No. 2102,2103,2151,2152 QSZ2 2181 2SC4081 2101 UDZS5R6(B) MISCELLANEOUS 2105,2154 D1FL40 2351,2353,2354 BTH1134 2110,2159 1SS302 2352,2355,2356 ATH1186 2301–2330 ATX1062 2351 CTF1449 MISCELLANEOUS 2301,2351 AKX1061 2101,2151 ATH1213 2102,2152 ATH1215 KN 2202–2208,2301–2307 ANK1841 CN 2351 9P TOP POST B9B-EH CN 2353 PH CONNECTOR 6P AKM1277...
Page 81 Mark No. Description Part No. Mark No. Description Part No. 2556 CKSRYF104Z50 RESISTORS 2557,2559,2560 CKSRYB104K25 2558 CEHAT221M25 2405,2417 RAB4C220J 2562 CCG1186 Other Resistors RS1/16S###J [Y DD CON BLOCK] CAPACITORS SEMICONDUCTORS 2401,2407,2414 CEHAT101M10 IC 2601 PS2701A-1(L) 2402,2403,2405 CKSRYB104K16 IC 2605,2657 TA76431FR 2404,2411 ACH1413 IC 2651...
Page 82 Mark No. Description Part No. 2659 CKSRYB105K10 2661 CCG1186 2682 CKSYB105K25 2683 CKSRYB103K50 2687,2688 CKSRYB104K16 POWER SUPPLY UNIT POWER SUPPLY UNIT has no service part. PDP-6071PU...
Page 83: Block Diagram And Schematic Diagram
4. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 4.1 OVERALL CONNECTION DIAGRAM (1/2) PDP-6071PU...
Page 84 ÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". ÷ The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
Page 85: Overall Connection Diagram (2/2)
4.2 OVERALL CONNECTION DIAGRAM (2/2) PDP-6071PU...
Page 86 Note 1 : ADD1446- (KUCXC only) ADD1470- (KUC and Regular only) (Note 1) (Note 1) PDP-6071PU...
Page 87: Overall Block Diagram
4.3 OVERALL BLOCK DIAGRAM PDP-6071PU...
Page 88 PDP-6071PU...
Page 89: Address S And L Assys
4.4 60 ADDRESS S and L ASSYS 60 ADDRESS S ASS'Y DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC IC1851 IC1852 IC1853 IC1854 IC1855 CLK / LE / HBLK / LBLK R/G/B VADR1 VADR1 VADR1 VADR1 VADR1 VDDLS1 VDDLS1 VDDLS1 VDDLS1...
Page 90: Scan A And B Assys
4.5 60 SCAN A and B ASSYS 50 SCAN B ASSY (HIGH SIDE) VH IC5V Scan Signal Scan IC PSUS IC2901 IC5V VH IC5V Scan IC IC2902 VH IC5V Scan IC IC2903 VH IC5V Scan IC IC2904 VH IC5V Scan IC IC2905 VH IC5V Scan IC...
Page 91: Drive Assy
4.6 60 X DRIVE ASSY 60 X DRIVE ASSY PDP-6071PU...
Page 92 X Drive power supply map from Power supply PDP-6071PU...
Page 93: Drive Assy
4.7 60 Y DRIVE ASSY 60 Y DRIVE ASSY PDP-6071PU...
Page 94 Y Drive power supply map • VOFS and VPRST DC/DC converter are electric Vol control. PDP-6071PU...
Page 95: Digital Assy
4.8 60 DIGITAL ASSY +12V Vsus_ ADJ V+3V_EE RELAY, PD_TRG_B, SCL, RELAY KDD V+3V_D TEMP DC-DC CONVERTER DC-DC CONVERTER V+1V_D MODULE MODULE +12V AXY1137- AXY1137- VH_UV_PD, YDRIVE_PD PS_PWDN YRESNC_PD, YDD_CNV_PD IC5V_UV_PD XSUSTN_PD, XDD_CNV_PD, XDRIVE_PD SCL, Ext_PD Vofs_ ADJ, SCAN YSUS Pulse STOP _ SQ SQ SD...
Page 96: Audio Assy
4.9 AUDIO ASSY POWER SUPPLY UNIT +16.5V +12V +16.5V +12V PSW_A REGULATOR IC3752 PQ120DNA1ZPH BUFFER +16.5V +12V POWER AMP IC WOW + VOLUME IC IC3751 IC3753 LA4625 NJW1183GK1 +12V BUFFER DC DETECT BLOCK A_Mute A_STBY_B R_Audio L_Audio MAIN Assy A_NG_B AUDIO ASS'Y R OUT L OUT...
Page 97: Signal Block Diagram
4.10 SIGNAL BLOCK DIAGRAM Analog Audio signal IC4401 AIR_SW Antenna B U4402 Analog Video signal 74HC4066 Input AXF1171(Frontend) AIR_V SDA_AV Component signal SCL_AV Digital Video signal Digital Audio signal U4401 Synchronized signal MAIN Assy SDA_AV AXF1169(Frontend) AIR_V Data signal IC4402 SCL_AV Control signal AN5832SA...
Page 98 POWER SUPPLY UNIT CN4008 IC4601 M_SW_DET PEG150A AC_DET (CCD UCOM) US_SW IC8102 IC8103 EDS6432AFTA EDS6432AFTA IC5101 (64M SDRAM) (64M SDRAM) UPD64015AGM (MAIN VDEC) MD_A MD_B DIN5 EXDIO_VDEC EXA_VDEC VD_M IC8101 HD_M PE5504B (IP) IC5102 CBCR_M EDS1616AGTA (SDRAM) IC8001 PD6523A (DIGITAL SELECTOR) RST_IC6 RXD_IC6 60 DIGITAL...
Page 99: Dtv Block Diagram
4.11 DTV BLOCK DIAGRAM MTB American Digital Tuner Block R07SX (Block Diagram) G-Link Connector To POD Ass'y SPDIF Connector [JA6901] [CN7301/CN7302] [JA7101] CIMaX OOB_Data Logic Circuit [IC7302] I2C1 EBI BUS FLASH 32MBytes [IC6902] SPDIF out HSX_0 I2C0 SDRAM [IC6602] 256Mbit SDRAM BCM7038KPB1G-B2-K [IC6603]...
Page 100 RF in RF Out To F.E_A Tuner [U6001] [IC6001] I2C_TUNER_SDA I2C_TUNER_SCL QPSK IF SAW filter [F6001] QPSK IF SAW filter Down Conv. [F6101] [IC6101] IF Amp [IC6002] EEPROM 64Kbit SAW filter [IC6903] [F6007] BCM3517 KQLGB0-K [IC6201] IF Amp [IC6003] 256Fs Audio L/R in Audio A/D [IC7101]...
Page 101: Fukugo Block Power Line Block Diagram
4.12 FUKUGO BLOCK POWER LINE BLOCK DIAGRAM AUDIO Assy POWER AMP +16_5V IC3751 LA4625 16.5V → 12V WOW+VOL IC +12V IC3752 IC3753 PQ120DNA1ZPH NJW1183GK1 60 IR Assy V+5.1V_STB IC9801 SBX3050-01 SIDE KEY Assy KEY Block V+3.3V_STB S9501 to S9507 PDP-6071PU...
Page 102: Power Supply Unit
4.13 POWER SUPPLY UNIT PDP-6071PU...
Page 103: Voltages
4.14 VOLTAGES TANSHI Assy MTB MAIN Assy TANSHI Assy MTB MAIN Assy CN4005(AKM1348- -TBB)(M6) CN8802(AKM1349- -TBB)(T2) CN4004(AKM1349- -TBB)(M7) CN8803(AKM1348- -TBB)(T1) Voltage Voltage Name Name Name Name INPUT2_PR INPUT2_PR MON_OUT_V MON_OUT_V INPUT2_PB INPUT2_PB INPUT1_L INPUT1_L INPUT2_Y INPUT2_Y INPUT1_R INPUT1_R INPUT2_PLUG INPUT2_PLUG INPUT2_L INPUT2_L INPUT3_PR...
Page 104 POD Assy MTB MAIN Ass'y POD Assy MTB MAIN Assy CN9002(AKM1348- -TBB)(C1)( CN9001(AKM1348- -TBB)(C2) Voltage CN7301(AKM1354- -TFB)(M11) CN7302(AKM1354- -TFB)(M12) Voltage Name Name Name Name CD1A CD1A MIVALA MIVALA MDOA3 MDOA3 MDIA4 MDIA4 MDOA4 MDOA4 MICLKA MICLKA MDOA5 MDOA5 MDIA5 MDIA5 MA12 MA12 MDOA6...
Page 105 POWER SUPPLY UNIT AUDIO Assy MTB MAIN Assy MTB MAIN Assy CN3752(KM200NA11) CN4007(KM200NA11) (A2) (M9) P8(B13B-PH-K-S) CN4002(KM200NA13) (M2) Voltage Voltage Name Name Name Name PSW_A PSW_A V+6.5V V+6.5V SDA_AU SDA_AU SCL_AU SCL_AU V+12V 12.2 V+12V A_MUTE A_MUTE A_STBY_B A_STBY_B V+16.5V 17.3 V+16.5V AUDIO_R...
Page 106 60 DIGITAL ASSY CN3001 (D11) ↔ MAIN ASSY CN4001 (M1) Pin No. Pin Name Function Voltage (V) – – – V+3.3V_UCOM2 Power supply for module microcomputer TP3002 INP_MUTE Output bufffer control signal of MAIN assy TP3017 THEATER Control signal for pure cinema TP3021 Vertical synchronized signal 0 to 3.3...
Page 107 CN3151 (D24) ↔ SENSOR ASSY CN3651 (TE1) Pin No. Pin Name Function Voltage (V) Power supply output for memory TP3159 V+3.3V_EEP IIC communication clock signal 0 to 3.3 TP3168 E_SCL IIC communication data signal 0 to 3.3 TP3169 E_SDA TEMP1 Panel temperature sensor signal TP3161 –...
Page 108 CN3501 (D5) ↔ 60 ADDRESS L ASSY CN1602 (AD1) Pin No. Pin Name Function Voltage (V) – Non connection – – 0 to 3.3 TP3501 ADR_PD Address PD signal – Non connection – – – – – – – Non connection –...
Page 109 CN3502 (D6) ↔ 60 ADDRESS S ASSY CN1802 (AD1) Pin No. Pin Name Function Voltage (V) – Non connection – – 0 to 3.3 ADR_PD Address PD signal TP3502 – – Non connection – – – – – – Non connection –...
Page 110 CN3503 (D7) ↔ 60 ADDRESS S ASSY CN1802 (AD1) Pin No. Pin Name Function Voltage (V) – Non connection – – 0 to 3.3 ADR_PD Address PD signal TP3503 – Non connection – – – – – – – Non connection –...
Page 111 CN3504 (D8) ↔ 60 ADDRESS L ASSY CN1602 (AD1) Pin No. Pin Name Function Voltage (V) – Non connection – – ADR_PD Address PD signal 0 to 3.3 TP3504 – – Non connection – – – – – – Non connection –...
Page 112 CN3507 (D16) ↔ 60 ADDRESS L ASSY CN1602 (AD1) Pin No. Pin Name Function Voltage (V) – Non connection – – 0 to 3.3 TP3520 ADR_PD Address PD signal – Non connection – – – – – – – Non connection –...
Page 113 CN3508 (D17) ↔ 60 ADDRESS S ASSY CN1802 (AD1) Pin No. Pin Name Function Voltage (V) – Non connection – – 0 to 3.3 ADR_PD Address PD signal TP3521 – – Non connection – – – – – – Non connection –...
Page 114 CN3509 (D18) ↔ 60 ADDRESS S ASSY CN1802 (AD1) Pin No. Pin Name Function Voltage (V) – Non connection – – 0 to 3.3 ADR_PD Address PD signal TP3522 – Non connection – – – – – – – Non connection –...
Page 115 CN3510 (D19) ↔ 60 ADDRESS L ASSY CN1602 (AD1) Pin No. Pin Name Function Voltage (V) – Non connection – – ADR_PD Address PD signal 0 to 3.3 TP3522 – – Non connection – – – – – – Non connection –...
Page 116 60 DIGITAL ASSY 60 X DRIVE ASSY D9 : CN505 (AKM1348) X1: CN1001 (AKM1348) Pin No. Name Voltage [V] Name Pin No. Function XDD_PD XDD_PD X DRIVE PD signal input TP3513 Non-connection termial DGND DGND XSUS-B 0 to 3.3 XSUS-B X DRIVE control signal output DGND DGND...
Page 117 60 DIGITAL ASSY 60 Y DRIVE ASSY D10 : CN3506 (AKM1348) Y1: CN2001 (AKM1348) Pin No. Name Voltage [V] Name Pin No. Function SCN5V_PD SCN5V_PD Y DRIVE PD signal input TP3507 Non-connection termial CLK_H 0 to 3.3 CLK1 SCAN control signal output SI_H 0 to 3.3 SI_H...
Page 118 60 Y DRIVE ASSY 60 ADDRESS L/S ASSY Y6: CN2354 (AKM1281) AD2: CN1801 (AKM1291) Y8: CN2356 (AKM1281) AD2: CN1601 (AKM1291) Pin No. Name Voltage [V] Name Pin No. Function GND_D GND_D 5V power supply 8V power supply GND_ADR GND_ADR +60V +60V 60V power supply +60V...
Page 119 60 Y DRIVE ASSY 607 SCAN A ASSY Y3: CN2401 (AKM1200) SA1: CN2801 (AKP1261) Pin No. Name Voltage [V] Name Pin No. Function Power supply for VH Power supply for VH Non-connection termial Non-connection termial Non-connection termial GNDH GNDH GND(PSUS) SI_L SI_L SI_L signal...
Page 120 60 X DRIVE ASSY POWER SUPPLY UNIT X5: CN1204 (AKM1277) P6: (B6B-PH-K-S) Pin No. Name Voltage [V] Name Pin No. Function +60V +60V 60V power supply +60V +60V 60V power supply Non-connection termial GND_ADR GND_ADR +12V +12V 12V power supply GND_D GND_D 60 X DRIVE ASSY...
Page 121 SIDE KEY ASSY CN9501 (SW1) ↔ MAIN ASSY CN4010 (M8) Pin No. Pin Name Function Remarks – – KEY_AD2 KEY voltage 2 – KEY_AD1 KEY voltage 1 – V+3.3V_STB – Standby 3.3 V power supply – 42 & 60 LED ASSY CN9601(L1) ↔ MAIN ASSY CN4006 (M5) Pin No.
Page 122: Waveforms
4.15 WAVEFORMS 60 ADDRESS ASSY • ADR RESONANCE BLOCK input:VIDEO 60Hz input :VIDEO 60Hz input :VIDEO 60Hz signal : COLOR BAR(MKSS17) signal : COLOR BAR (MKSS17) signal :COLOR BAR(MKSS17) : ADR_B side-A test plane " B " : ADR_B side-A test plane " B " :L1730(V+ADR1)(side-A through hole) : ADR_D side-A test plane "...
Page 123 4.15 WAVEFORMS 60 ADDRESS ASSY • ADR RESONANCE BLOCK input:VIDEO 60Hz input :VIDEO 60Hz input :VIDEO 60Hz signal : COLOR BAR(MKSS17) signal : COLOR BAR (MKSS17) signal :COLOR BAR(MKSS17) : ADR_B side-A test plane " B " : ADR_B side-A test plane " B " :L1730(V+ADR1)(side-A through hole) : ADR_D side-A test plane "...
Page 124 60 X DRIVE ASSY, 60 Y DRIVE ASSY, 607 SCAN A ASSY, 607 SCAN B ASSY ch3 K1012(XSUS-MSK) - K1002(DGND) ch1 K2007(YNOFS) - K2014(DGND) ch3 R1222(XPSUS) - K1201(SUSGND) V : 1V/div H : 2ms/div V : 1V/div H : 2ms/div V : 100V/div H : 2ms/div (60 X DRIVE Ass'y) ch4 K1008(XNR-D) - K1002(DGND)
Page 125: Diagnosis Information
5. DIAGNOSIS INFORMATION 5.1 THE FLOW OF DIAGNOSIS 5.1.1 FLOWCHART OF FAILURE ANALYSIS FOR THE WHOLE UNIT Flowchart of Failure Analysis for The Whole Unit START Problems concerning STB status Is STB 3.3 V power supplied? Check if the cable that connects Failure analysis for the Is the STB LED lit? POWER SUPPLY Unit.
Page 126 In the subsequent diagnostic steps, it is most likely that the multi base section is in failure. Problems concerning video display Failure analysis for the Is the panel mask properly drive system ⇒ DR2 displayed? Check with the animated slanting ramp mask. Failure analysis for the Is the on-screen display (OSD) DIGITAL Assy ⇒...
Page 127: Flowchart Of Failure Analysis For The Power Supply Unit
5.1.2 FLOWCHART OF FAILURE ANALYSIS FOR THE POWER SUPPLY UNIT Flowchart of Failure Analysis for The POWER SUPPLY Unit Failure analysis for the STB 3.3 V power is not output. POWER SUPPLY Unit. ⇒ PS1 Is the cable connected firmly to Properly connect the cable the P4 connector? between the P4 and D21 connectors.
Page 128: Flowchart Of Failure Analysis For The Digital Assy
5.1.3 FLOWCHART OF FAILURE ANALYSIS FOR THE DIGITAL ASSY Flowchart of Failure Analysis for The DIGITAL Assy Failure analysis for the DIGITAL Assy ⇒ DG1 • If the OSD is not properly displayed although the panel mask is properly displayed, The on-screen display (OSD) is a failure exists in the path from the output of IC8201 on the MAIN Assy to IC3401 on the DIGITAL Assy.
Page 129: Flowchart Of Failure Analysis For The Drive Assy
5.1.4 FLOWCHART OF FAILURE ANALYSIS FOR THE DRIVE ASSY Flowchart of Failure Analysis for The Drive Assy (1) Failure analysis for the drive system ⇒ DR1 Reset lighting is not displayed. X/Y DRIVE Assys Is the waveform normal when the Are the FFC cables properly Properly connect the FFC cables.
Page 130 Flowchart of Failure Analysis for The Drive Assy (2) X DRIVE Assy ADDRESS Assy Are all the connectors properly Are all the connectors properly Reconnect the connectors. Reconnect the connectors. connected? connected? Is the VXNRST set voltage Is the TCP control signal normal? Is the input signal normal? Set the VXNRST voltage correctly.
Page 131: Flowchart Of Failure Analysis For The Main Assy
5.1.5 FLOWCHART OF FAILURE ANALYSIS FOR THE MAIN ASSY Flowchart of Failure Analysis for The MAIN Assy Failure analysis for the MAIN Assy. ⇒ MA1 The STB LED does not light although STB 3.3 V power is supplied. Failure in the RST IC (IC4801) output or its peripheral circuits Is resetting of the IF Replace the MAIN Assy.
Page 132: Flowchart Of Failure Analysis For The Video System
5.1.6 FLOWCHART OF FAILURE ANALYSIS FOR THE VIDEO SYSTEM Flowchart of Failure Analysis for The Video System Failure analysis for the MAIN Assy. ⇒ MA3 Check if Function corresponding to the input signal is selected. The input signal is not displayed. Is the selected input signal a ⇒...
Page 133 Flowchart of Failure Analysis for The Video System No video from Composite or S-VIDEO ⇒ COMP/S1 Image for the composite or s-video signal is not displayed. Is the function correspondeing to Select the corresponding signal selected signal input selected? with the Input selector. Is the compornent cable is Disconnect component and Replace the TANSHI Assy.
Page 134 No video from TV signal ⇒ COMP/S2 TV signal is not displayed on the screen. Is the input selecter set to TV? Set the Input selector to TV. (ANT-A or B) (ANT-A or B) Is a signal output normally from Check around the FE and check the FE to IC4701? (pin 55, 57) the communications between FE...
Page 135 No video from component ⇒ COMP/PC1 Image for the component signals is not displayed. Is the function corresponding to Select the corresponding signal selected signal input selected? with the input selector. Check the communication between Replace flexible cable. Has the signal arrived at IC4901 ? the CN8802 and CN4004 or between CN8803 and CN4005 or around of jack.
Page 136 No video from PC ⇒ COMP/PC2 Image for the PC signal is not displayed. Is the function corresponding to Select the corresponding signal selected signal input selected? with the input selector. Check the communication between Has the signal arrived at IC4901? Replace flexible cable.
Page 137 No video from USB input ⇒ USB The image of the USB card doesn't come out. Has the function is selected Home Select the input of specification Media Gallery by Home menu? by the input switch. Has USB memory or digital camerra Insert USB device such as Is the contents list are appear? is connected to USB connecter?
Page 138: Flowchart Of Failure Analysis For The Audio System
5.1.7 FLOWCHART OF FAILURE ANALYSIS FOR THE AUDIO SYSTEM Flowchart of Failure Analysis for The Audio System No audio from monitor out ⇒ MONI_A The sound is not emitted audio out. Is a signal output from IC4701? Check the surrounding of IC4701 (pin 33, 34) and each input signal.
Page 139 No sound from panel ⇒ AU1 Has the sound been emitted from Is sound muting set? Cansel muting then check again. the speakers? Is the volume set to 0? Raise the volume then check again. Has the sound of the digital channel Is a picture is displayed? Check digital channel broadcasting.
Page 140 Check the cables and connector Is a signal come to AUDIO Assy? between MAIN and AUDIO Assys. If it's no problem, replace Audio signal cable. Is a sound output from Check the communication between AUDIO Assy? AUDIo Assy and the microcomputer. If it's no problem, replace AUDIO Assy.
Page 141 Waveforms Input signal: 1kHz Sound volume is fixed to 25. IC4402 - pin 21 IC4402 - pin 29, 30 (AC) IC4701 - pin 19, 20 (AC) V: 200 mV/div H: 400 µsec/div V: 100 mV/div H: 400 µsec/div V: 50 mV/div H: 200 nsec/div IC4701 - pin 35, 36 (AC) IC7101 - pin 1, 2 (AC) IC4007 - pin 3, 5 (AC)
Page 142: Power Down
5.2 POWER DOWN 5.2.1 BLOCK DIAGRAM OF THE POWER-DOWN SIGNAL Block Diagram of the Power-Down Signal PDP-6071PU...
Page 143: Power Down Of Failure Analysis
5.2.2 POWER DOWN OF FAILURE ANALYSIS PD (Power-down) diagnosis Prediction of failure symptoms when a PD (power-down) is generated LED Flashing PD Circuit Checkpoint Main Cause Count Failure in the POWER SUPPLY Unit POWER SUPPLY Unit Power supply PD X, Y DRIVE Assy MSK_MOD is damaged (short-circuiting between VS and GND) Each Assy 16.5V/ 12V/ 6.5V/ 5.1V short-circuit within one of PCB.
Page 144 X Drive PD system (FHD) Resonance center Reference voltage XSUS_PD electric potential comparison Increase or decrease XDRIVE_PD 16.5V voltage detection Overcurrent detection XDD_PD Operation detection VF15V (Increase or decrease voltage detection) Y Drive PD system (FHD) Resonance center Reference voltage YSUS_PD (red: 7 times) electric potential comparison...
Page 145: Shut Down
5.3 SHUT DOWN 5.3.1 BLOCK DIAGRAM OF THE SHUT-DOWN SIGNAL Block Diagram of the Shutdown Signal PDP-6071PU...
Page 146: Shut Down Of Failure Analysis
5.3.2 SHUT DOWN OF FAILURE ANALYSIS PDP-6071PU...
Page 147: Non-Failure Symptoms
8 bits each. In a case of color difference 4:2:2, Y, Cb, and Cr use 12 bits each, but Cb and Cr are transmitted at a half sampling rate of Y. This unit is capable of processing the upper 10 bits out of 12 bits of video data. Recent high-end DVD players, such as Pioneer DV-79AVi, are capable of outputting 10-bit color- difference signals.
Page 148: Disassembly
6. DISASSEMBLY 6.1 PCB LOCATION 60 ADDRESS L 60 ADDRESS S PANEL SENSOR 60 ADDRESS S 60 ADDRESS L Assy Assy Assy Assy Assy SIDE Assy SIDE KEY Assy POWER SUPPLY Unit 60 DIGITAL 60 Y DRIVE 60 X DRIVE Assy Assy Assy...
Page 149: Flowchart Of The Main Parts And Pc Boards Exchange
6.2 FLOWCHART OF THE MAIN PARTS AND PC BOARDS EXCHANGE Note: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common. Chart of removal order for the main parts and boards It is efficient to proceed with removal of the main parts and boards in the order shown in the chart below: Function button Front case Assy...
Page 150 Disassembly Front Case Assy 607 Remove the 22 screws. (APZ30P100FTB) Rear case (607) 1 1 1 1 1 1 Pull the lower part of the Front case Assy 607 Front case Assy 607 toward you and out. Remove the Front case Assy 607, by pulling it upward.
Page 151 Rear Case (607) Function button panel SIDE KEY Assy Remove the two screws. Remove the function button panel. Side input cover Remove the two screws. Side input cover Remove the side input cover. Function button panel Rear case (607) Sub frame cover L and R Remove the six screws.
Page 152 Access to PCB Assys SIDE Assy SIDE Assy Remove the four screws. Remove the two screws. Remove the four screws. Remove the side input panel (U). Side input panel (U) ×4 MAIN Assy Disconnect cables, connectors, as required. POD Assy POD stay A Remove the POD cover.
Page 153 Under Cover (60) Remove the 16 screws. Under cover (60) Remove the 21 screws. Remove the under cover (60). ×16 TANSHI Assy SP TERMINAL Assy Exchange of 607 SCAN A and B Assys Loosen the jumper wire. Remove the two screws. Remove the function button shield with PCB.
Page 154 Remove the four screws. 60 Y DRIVE Remove the two screws. Assy Remove the front chassis VL Assy 60. Front chassis VL Assy 60 Disconnect the eight connectors. 60 Y DRIVE Assy 607 SCAN B Assy 607 SCAN A Assy 60 Y DRIVE Remove the 10 screws.
Page 155: Adjustment
7. ADJUSTMENT 7.1 PARTS CHANGE OF NOTES 1. At shipment, the unit is adjusted to its best conditions. Normally, it is not necessary to readjust even if an assembly is replaced. If the adjustment is shifted or if it becomes necessary to readjust because of part replacement, etc., perform the adjustment as described below. 2.
Page 156: Adjustment Required When Part Is Replaced
7.3 ADJUSTMENT REQUIRED WHEN PART IS REPLACED Notes on replacing parts For the parts described in the list below, replacement is required for the whole Assy, not only the defective part. If any part listed below is identified as defective and needs replacement, replace the whole Assy, and make necessary adjustments after replacement.
Page 157: Backup When The Panel Unit Is Adjusted
7.4 BACKUP WHEN THE PANEL UNIT IS ADJUSTED Outline Adjustment data are stored in the EEPROM (IC3156/4K) on the DIGITAL Assy in the production process. Those adjustment data are also automatically stored in the EEPROM (for backup: IC3652) on the SENSOR Assy. If the DIGITAL Assy is replaced, those adjustment data for backup can be copied from the EEPROM on the SENSOR Assy to a new DIGITAL Assy.
Page 158 2. When a secondhand DIGITAL Assy that had been mounted in another product is to be reused As adjustment data for another product are already stored in the secondhand DIGITAL Assy, first delete those data then copy the backup data stored in the EEPROM on the SENSOR Assy. (1) Copying, using the Factory menu 1 Plug in the AC cord, press the Power switch on the unit to set it to ON, then enter Standby mode.
Page 159 3. In a case where normal backup data are not stored in the backup EEPROM because the EEPROM on the DIGITAL Assy is defective, etc., and where manually adjusted values are to be applied to the product Note: In this section, it is assumed that settings for various items have been completed, using Factory menu or RS-232C commands.
Page 160: Adjustments When The Service Panel Assy Is Replaced
7.5 ADJUSTMENTS WHEN THE SERVICE PANEL ASSY IS REPLACED Flowchart for panel replacement After replacing the panel with one for service, readjustment of the Vofs voltage margin is required. [Preparations] • Basically, the Panel Factory menu is used for the voltage margin adjustment. •...
Page 161 OUTLINE Mode switching Ranges of the adjustable voltages Ranges of the voltage Switch modes to start the voltage adjustment, as follows: settings (Ranges of the adjustable voltage when the upper and lower limits of (Ranges of voltage settings Enter Factory mode. each voltage are to be checked in for this unit) Display RST MASK 01 (white).
Page 162 1 Preparations Initial setting After turning the unit on, enter Factory mode. with command PAV S00 VFQ S03 WBI S01 PGM S00 Display RST MASK 01 (white). MKS S51 Voltage setting Set VOL SUS to 136 (Vsus = 207 V). VOL RST P: Set to the voltage indicated on the panel label.
Page 163 2 Actual Vofs adjustment (1) (From 1 ) (Check Vofs_max1 with the red 760 signal.) Perform aging with RST MASK 01 MKS S51 (white) displayed for 3 seconds: Set to RST MASK 17 (pale purple). MKS S67 Set VOL OFFSET to 024 (15 [V] ). VOF 024 Set Vofs_min1 to 024 (15 [V]).
Page 164 3 Actual Vofs adjustment (2) (From 2 ) (Check Vofs_min3 with the yellow egg color signal.) Perform aging with RST MASK 01 MKS S51 (white) displayed for 3 seconds: Set to RST MASK 14 (yellow egg color). MKS S64 Set VOL OFFSET to 024 (15 [V] ). VOF 024 Set Vofs_min3 to 024 (15 [V]).
Page 165 4 Actual Vofs adjustment (3) (From 3 ) (Check Vofs_max1 with the red 1023+ signal.) Perform aging with RST MASK 01 MKS S51 (white) displayed for 3 seconds: Set to RST MASK 19 (red 1023+). MKS S69 Set VOL OFFSET to 255 (60 [V] ). VOF 255 Set Vofs_max1 to 255 (60 [V]).
Page 166 5 Actual Vofs adjustment (4) (From 4 ) (Check Vofs_max3 with the green 1023+ signal.) Set to RST MASK 21 (blue 1023+). MKS S71 Set VOL OFFSET to 255 (60 [V] ). VOF 255 Are there any dark cells? Set Vofs_max3 to 255 (60 [V]). Note: Vofs_max3 This setting value becomes the value...
Page 167 6 CA CHECK (From 5 ) MKS S55 Display RST MASK 05 (black). Replace the panel Are there abnormal bright cells? again or abnormality in circuits • If a PC is connected to the unit, issue the QAJ command to check each voltage. Check on the Factory menu to see if Example: Received data: QAJ136113026***128128128128128330F7 each voltage setting is for the proper value.
Page 168 Conversion charts for electronic VRs (Vprst/Vofs) Vprst Setting value Vofs Setting value [STEP] [STEP] PDP-6071PU...
Page 169: Adjustments When The Drive Assys Are Replaced
7.6 ADJUSTMENTS WHEN THE DRIVE ASSYS ARE REPLACED 60 X DRIVE Assy Object parts Ref. No. Part Category Part No. IC1206 Photo Coupler PS9117-TLB IC1207 FET Driver TND307TD-TBB IC1210 FET Driver TND307TD-TBB SUS-B ADJUSTMENT 1 Measure the SUS-U input delay time (∆ Tsus-u). from DIGITAL Assy XSUS-U...
Page 170 60 Y DRIVE Assy Object parts Ref. No. Part Category Part No. IC2242 Photo Coupler PS9117-TLB IC2241 FET Driver TND307TD-TBB IC2252 FET Driver TND307TD-TBB SUS-B ADJUSTMENT 1 Measure the SUS-U input delay time (∆ Tsus-u). from DIGITAL Assy YSUS-U 2 Adjust the SUS-B input delay time so that it becomes "∆ Tsus-u + α ± 5 nsec." from DIGITAL Assy YSUS-B...
Page 171 DELAY ADJUSTMENT OF THE CONTROL SIGNAL (SUS-B) 1 Measure the delay time for the SUS-U signal. 2 Check the delay time for the SUS-B signal. Adjust the variable control so that the SUS-B delay time becomes "SUS-U delay time + α ± 5 nsec." Note: For details on measuring points of waveform, see the figure below.
Page 172: How To Clear History Data
7.7 HOW TO CLEAR HISTORY DATA Clearance of various logs after the Assys are replaced Besides adjustment data, data on accumulated power-on time and logs on defective parts of the product are backed up. Some of those data must be cleared after the Assys are replaced for service. (1) Clearance of logs, using the RS-232C commands When the POWER When the Other...
Page 173: Procedure When Replacing The Power Supply Unit
PROCEDURE WHEN REPLACING THE POWER SUPPLY UNIT Procedure of Changing Jumper Connector after replacing the Power Supply Unit When replacing the Power Supply Unit, it is necessary to perform the following connector changes. Otherwise the unit cannot work properly and the unit may be damaged. Therefore perform these connector settings without fail when replacing the Power Supply Unit.
Page 174: Service Factory Mode
8. SERVICE FACTORY MODE 8.1 SERVICE FACTORY MODE OUTLINE Operations during Service/Factory mode are described here. 8.1.1 TRANSITION DIAGRAM OF SERVICE FACTORY MODE Standby mode Power supply ON mode FACT<AA5F> FACT<AA5F> POWER<AA1C/AA1B> FACT<AA5F> FACT [POF] [FAY] MENU<AA8B> MENU<AA5B+AF20> [FAN] Effective IR in Factory mode •...
Page 175: Operation Of Service Factory Mode
8.1.3 OPERATION OF SERVICE FACTORY MODE Functions whose setting are set to OFF. The settings for the following functions are set to OFF when Service Factory mode is entered (Including when the “FAY” command is received) : Function Remarks Two screen operation Input function set on the main side is selected.
Page 176: Remote Control Code
8.1.4 REMOTE CONTROL CODE Remote control codes in Service Factory mode. SR/R Keys Basic Functions Remarks Muting Switching the main items Shifting to the next main item (top). (DOWN) Switching the subtitled items. Shifting downward to the next subtitiled item. (UP) Switching the subtitled items.
Page 177: Configuration Of Factory Mode
8.1.5 CONFIGURATION OF FACTORY MODE Configulation of G7 Factory mode Main item Submode Name Adjustable Range Remarks Submode item 8.2.1 INFOMATION 8.2.1.1 VERSION (1) 8.2.1.2 VERSION (2) 8.2.1.3 VERSION (3) CLEAR <=> NO<=>YES 8.2.1.4 MAIN NG 8.2.1.5 TEMPERATURE 8.2.1.6 HOUR METER MTB HOUR METER NO<=>YES 8.2.1.7 HDMI SIGNAL INFO 1...
Page 178: Indication (Osd) Of Service Factory Mode
8.1.6 INDICATION (OSD) OF SERVICE FACTORY MODE Indications in Service Factory mode Main-item indications Input function SIG mode and Screen size Color system and Signal type Option Input function Input function VIDEO1-6 VD1-6 Terrestrial Wave A Terrestrial Wave B Cable A Cable B Home Gallery (Regular) Home Media Gallery (ELITE)
Page 179 SIG Mode and Screen Size (by User is displayed) 1-2nd Character: SIG-Mode (resolution) 3-4th Character: SIG-Mode (refresh rate) 5th Character: Setting of the screen size that user configured SIG-Mode table for video signals (resolutions and V frequencies) 1-4th Signal Type Vertical Frequency Fv (Hz) Horizontal Frequency Fh (kHz) Character...
Page 180: Factory Menu
8.2 FACTORY MENU 8.2.1 INFORMATION Operation items Function/Display Context RS232C VERSION(1) The Flash memory versions for each device are displayed. (Common Part) VERSION(2) The Flash memory versions for each device are displayed. (Individual Part) VERSION(3) MAIN NG The Shutdown Message ID/Event Times in Main Microcomputer are displayed.
Page 181 8.2.1.2 VERSION(2) Flash Device Item Name Elite Regular DTVHardware Version HARDWARE XXXXXXXX DTV Hardware Serial SERIAL 1234567 DTV Runtime Version RUNTIME XXXXXXXX CFE Version HHHHHHHH KERNEL Version KERNEL HHHHHHHH ROOTFS Version ROOTFS HHHHHHHH FLAGS FLAGS (Y) FONTS(Y) DFTS (Y) PLOG (Y) 8.2.1.3 VERSION(3) Flash Device Item Name...
Page 182 8.2.1.4 MAIN NG MTB side’s Shutdown NG information OSD:MAIN OSD:SUB Cause of shutdown AUDIO ---- Shortcircuit of Speaker terminal MODULE ---- Failure of communication to Module microcomputer MA-SRL 3-wire Serial Communication of Main microcomputer - Communication failure of IF microcomputer MULTI1 - MANTA communication failure (MULIT1) - MANTA communication failure (I/P)
Page 183 4.MAIN NG (Continued) CL E A R < = > : N O CLEAR Operation Even if [ ← ] key or [ → ] key is pushed, "CLEAR ⇔ YES" ⇔ "CLEAR ⇔ NO" is repeated. If the [ ENTER ] key is kept on pressing for 5 second when the status of this menu is <YES>, clear process will begin.
Page 184 8.2.1.5 TEMPERATURE A present temperature and the FAN rotation are displayed. If either [ ] key or [ ] key is pressed, the display data is refreshed. A H B 7 T E M P 1 1 0 4 . 3 ( F ) T E M P 2 1 0 4 .
Page 185 The SYSTEM SERIAL displays only FHD. It corresponds by sticking the seal in G7 model. The PANEL-side's HOUR METER/P-COUNT acquires information from the PANEL-side. Operation: Even if [ ] key or [ ] key is pushed, "CLEAR <=> YES" <=> "CLEAR <=> NO" is repeated. If the [ENTER] key is kept on pressing for 5 second when the status of this menu is <YES>, clear process will begin.
Page 186 8.2.1.8 HDMI SIGNAL INFO 2 Displays input signal status of HDMI terminal. Item Meaning H RES Number of horizontal pixels (decimal) V REES Number of vertical lines (decimal) H DE Number of effectively horizontal pixels (decimal) V DE Number of effectively vertical lines (decimal) INTRL intetlace (=INT) or progressive(=PRG) V POL...
Page 187 8.2.1.9 VDEC SIGNAL INFO Displays input signal status of MVDEC terminal. Device Context MVDEC Signal distinct result 1 Signal distinct result 2 Flag detection output Noise level distinction 1 Noise level distinction 2 Non-standard signal detection Sub carrier signal detection ACC data output ACC information output Input signal mode...
Page 188 8.2.1.10 DTV TUNING STATUS 1 8.2.1.11 DTV TUNING STATUS 2 8.2.1.12 DTV TUNING STATUS 3 Displays digital broadcast signal information and status upon receiving digital signal. 8.2.1.13 DTV TV-GUIDE BER Exclusively used for production line. TV-Guide error bit ratio information is displayed. 8.2.1.14 DEBUG INFO Exclusively used for technical analsyis.
Page 189: Panel Factory Mode
8.2.2 PANEL FACTORY MODE Operation Items This is the menu screen for the adjustment of the panel. Data acquisition and value adjustment can be performed for the following items: Indication Description of functions 8.2.2.1 PANEL INFORMATION Data, such as the version of the microcomputer of the panel, product serial number, and statuses of memories for adjustment values for the main unit and for backup, are displayed.
Page 190 Details of indications in each layer 8.2.2.1 PANEL INFORMATION • Data, such as the version of the microcomputer of the panel, product serial number, and statuses of memories for adjustment values for the main unit and for backup, are displayed. No other layers are nested below this layer, and there are no adjustment items.
Page 191 8.2.2.3 POWER DOWN • The power-down history is displayed. The last most 8 power-down histories are displayed with the hour-meter values that indicate the hours when power-downs occurred. No other layers are nested below this layer, and there are no adjustment items.
Page 192 8.2.2.5 PANEL-1 ADJ (+) • Timing and voltage for the driving pulse are set. At third line of the screen, the WB (White Balance) table and frequency table indicating operation status are displayed, and at fifteenth line of the screen, the item for the upper nested layer (PANEL-1 ADJ [+]) is displayed.
Page 193 8.2.2.6 PANEL-2 ADJ (+) • White balance can be adjusted by adjusting R, G, and B gain. Pressing the SET key shifts the screen to the next nested layer below for item selection. 7 Key operation <DOWN> : Shifting to PANEL REVISE (+) <UP>...
Page 194 8.2.2.7 PANEL REVISE (+) • A setting for panel degradation correction can be made. Pressing the SET key shifts the screen to the next nested layer below for item selection. 7 Key operation <DOWN> : Shifting to ETC.(+) <UP> : Shifting to PANEL-2 ADJ (+) <SET>...
Page 195 8.2.2.8 ETC. (+) • The setting about the backup of panel adjusting value and various data on panel operational information can be cleared. Pressing the SET key shifts the screen to the next nested layer below for item selection. 7 Key operation <DOWN>...
Page 196 8.2.2.9 RASTER MASK SETUP (+) • This menu set the RASTER MASK and the drive sequence at RASTER MASK state. Pressing the SET key shifts the screen to the next nested layer below for item selection. 7 Key operation <DOWN> : Shifting to PATTEN MASK SETUP <UP>...
Page 197 8.2.2.10 PATTEN MASK SETUP (+) • This menu set the PATTEN MASK and the drive sequence at PATTEN MASK state. 7 Key operation <DOWN> : Shifting to COMBI MASK SETUP (+) <UP> : Shifting to RASTER MASK SETUP (+) <SET> : Shifting to the next nested layer 7 Key operation <DOWN>...
Page 198 8.2.2.11 COMBI MASK SETUP (+) • This menu set the COMBI MASK and the drive sequence at COMBI MASK state. 7 Key operation <DOWN> : Shifting to PANEL INFORMATION <UP> : Shifting to PATTEN MASK SETUP <SET> : Shifting to the next nested layer 7 Key operation <DOWN>...
Page 199: Option Mode
8.2.3 OPTION MODE Operation item Function/Display Content RS232C EDID WRITE MODE DISABLE ENABLE ANTENNA MODE CABLE Controls AFT action by turing ON / OFF 8.2.3.1 EDID WRITE MODE Exclusively used for production line. 8.2.3.2 ANTENNA MODE Receiving Cable/Air signal with equipped/unequipped DTB tuner. When DTV tuner is equipped It is effective during tuner function only (others are gray-downed).
Page 200: Initialize Mode
8.2.4 INITIALIZE MODE Operation item Display Content RS232C SYNC DET(+) Exclusively used for technical analsyis. SG MODE Paired SG_MODE with SG_PATTERN. Select SG Route. SG PATTERN Paired SG_MODE with SG_PATTERN. Select SG Pattern. SIDE MASK LEVEL(+) Configure the color of the side mask. FINAL SETUP(+) Initialize flash memorys on virgin product status HMG/HG SERVICE MODE...
Page 201 8.2.4.3 SG PATTERN Function/Display SG Pattern(Brightness IRE Level/Color) COLOR BAR1 Colorbar (75%) COLOR BAR2 Colorbar (100%) RAMP1 Ramp (100% white) RAMP2 Ramp (100% Yellow) RAMP3 Ramp (75% Green) RAMP4 Ramp (75% Red) RAMP5 Ramp (75% Blue) RASTER1 Raster (100% White) RASTER2 Raster (75% Yellow) RASTER3...
Page 202 8.2.4.4 SIDE MASK LEVEL To configure sidemask’s R, G, B level (To adjust the values, input signal is required). Display Content RS232C R MASK LEVEL Adjust Side Mask R (Initial value : 80, Adjustable range: 000-255) G MASK LEVEL Adjust Side Mask G (Initial value : 80, Adjustable range: 000-255) B MASK LEVEL Adjust Side Mask B (Initial value : 80, Adjustable range: 000-255) 8.2.4.5 FINAL SET UP...
Page 203 8.2.4.6 HMG/HG SERVICE MODE The value of all memorized data are set to shipment status. If the [ENTER] key is kept on pressing for 5 second when the status of this menu is <YES>, HMG/HG SERVICE mode will be done. For ELITE model Be sure to do above procedure at input fuction except HMG.
Page 204 (3) Each item explanation (Example) 1 PTP Support Disable PTP Non-Support String Enable PTP Support String 2 T (Topology info) Bus Number Decimal Level in topology for this bus Decimal Prnt Parent Device Number Decimal Port Connector/Port on Parent for this device Decimal Count of devices at this level Decimal...
Page 205: List Of Rs-232C Commands
9. LIST OF RS-232C COMMANDS 9.1 RS-232C COMMANDS OUTLINE 9.1.1 PREPARED TOOLS It is necessary to prepare the following tools to use RS-232C command. • PC • Application for control • 232C cable (straight) * It is not likely to operate correctly in Win98 function/ ME and Win for foreign countries. * The setting of the Com port cannot be communicated if it has not been done correctly.
Page 206: Command Protocol
9.1.3 COMMAND PROTOCOL Communication protocol : Asynchronous serial communication by RS-232C Start bit length : 1 bit Data width : 8 bit (ASCII code/ no distinction between upper case and lower case) Parity : None Stop bit length : 1 bit Baud rate : 1200/2400/4800/19200/38400 bps (Initial value : 9600 bps) Adjustment function...
Page 207: Definition Of Command
9.1.4 DEFINITION OF COMMAND Single function command It is a command that a command alone will complete an operation, and the command section consists of three characters. Data transmitted from PC Reply data Command Command ∗∗ 0x02 0x03 0x02 0x03 Adjustment command and adjustment value It is a command, accompanied by an adjustment value, to change the parameter value, and the command section is also three characters as in the case of a single function command.
Page 208: List Of Rs-232C Commands
LIST OF RS-232C COMMANDS RS-232C commands can be used in Service Factory mode. Before using RS-232C commands, it is necessary to change the factory presetting. See "6.5.1 OUTLINE OF THE RS-232C". [Note ; If you want to see version infomation (ex. QS1, QS6, Factory, Menu), Please see 10 seconds after starting.] RS-232C command list Active Effective only...
Page 209 Active Effective only Command Last U-com Remarks Function in Factory Name Memory mode MDU MTB ∗∗∗ ¶ ¶ Terrestrial analog signal switched by tuner (ANTENNA A) ∗∗∗### Switching the terrestrial digital signal (ANTENNA A) and ¶ terrestrial analog signal ¶ ∗∗∗...
Page 210 Active Effective only Command Last U-com Remarks in Factory Function Name Memory mode MDU MTB ¶ ¶ B & W, checker (4 lines) ¶ ¶ B & W, checker (8 lines) ¶ ¶ COLOR BAR ¶ ¶ Slanting lines ¶ ¶...
Page 211 Active Effective only Command Last U-com Remarks Function in Factory Name Memory mode MDU MTB ¶ Display one screen ¶ PsideP (Main size : normal) ¶ PinP (Right_down) ¶ PinP (Right_up) ¶ PinP (Left_up) ¶ PinP (Left_down) ¶ PsideP (Main size : center) ¶...
Page 212 Active Effective only Command Last U-com Remarks in Factory Function Name Memory mode MDU MTB ¶ Acquiring data related with signals MDU MTB ¶ ¶ S∗∗ Setting of blue level for panel degradation correction ¶ ¶ S∗∗ Setting of green level for panel degradation correction ¶...
Page 213 Active Effective only Command Last U-com Remarks Function in Factory Name Memory mode MDU MTB ¶ ¶ Setting the frequency in Mask mode to VD-48 Hz ¶ ¶ Setting the frequency in Mask mode to VD-50 Hz ¶ ¶ Setting the frequency in Mask mode to VD-60 Hz ¶...
Page 214: Outline Of Commands
9.3 OUTLINE OF COMMANDS 9.3.1 QS1 7 Acquisition of panel status • • • [QS1] Model information and version information are returned. Remarks Format Function Effective Condition [QS1] Every time Output of status Reply Data : 105 Byte Array Size Remarks QS1 ( Fixed) Display Information 1...
Page 215: Qs2
9.3.2 QS2 7 Acquisition of panel operation data • • • [QS2] The command QS2 is for acquiring data on the panel's operational information. Command Effective Operation Function Remarks Format Modes [QS2] All operations To acquire data on operations of the panel Return data: 3 (ECO)+23(DATA)+2(CS)= 28 Byte Data 6: Still picture Data Arrangement...
Page 216: Qip
9.3.3 QIP 7 Acquisition of other data on the panel • • • [QIP] The command QIP is for acquiring data on operational information of the panel. Command Effective Operation Function Remarks Format Modes [QIP] All operations To acquire data on operations of the panel Return data: 3 (ECO)+58(DATA)+2(CS)= 63 Byte Data Data Arrangement Output Example...
Page 217: Qpw
9.3.5 QPW 7 Acquisition of ABL/WB adjustment data • • • [QPW] The command QPW is for acquiring the factory-preset data about the video of the panel. Command Effective Operation Function Remarks Format Modes [QPW] All operations To acquire data on operations of the panel Return data: 3 (ECO)+35(DATA)+2(CS)= 40 Byte Output 1: Drive sequence 12, 15: Setting for Items 12 and 15...
Page 218: Qpd
9.3.7 QPD 7 Acquisition of PD logs • • • [QPD] The command QPD is for acquiring data from the 8 latest power-down (PD) logs. Command Effective Operation Function Remarks Format Modes [QPD] All operations To acquire data on the power-down logs Return data: 3 (ECO)+80(DATA)+2(CS)= 85 Byte Data Data Arrangement...
Page 219: Qsd
9.3.8 QSD 7 Acquisition of SD logs • • • [QSD] The command QSD is for acquiring the data from the 8 latest shutdown (SD) logs. Command Effective Operation Function Remarks Format Modes [QSD] All operations To acquire data on the shutdown logs Return data: 3 (ECO)+80(DATA)+2(CS)= 85 Byte ¶...
Page 220: Qs6
9.3.9 QS6 QS6 : Returning information of the Flash Device. Format Remarks Effective Condition Function [QS6] Every time Output of status Order Data Size Context Received Command Name 3 byte ‘QS6’ only Hardware Version of DTV 8 byte Hardware Serial of DTV 8 byte Runtime Version of DTV 8 byte...
Page 221: Qsi
9.3.10 QSI 7 Acquisition of input signal data • • • [QSI] The command QSI is for acquiring all data on input video signals. Command Effective Operation Function Remarks Format Modes [QSI] All operations To acquire all data on input video signals Return data: 3 (ECO)+66(DATA)+2(CS)= 71 Byte 14: Detection of existence of H Data...
Page 222: Qmt
9.3.11 QMT QMT : Returning information of temperature and FAN speed. Remarks Effective Condition Function Format [QMT] Every time Output of status MTB-side's temperature/FAN rotaing status Order Data Size Context Received Command Name 3 byte ‘QMT’ only MTB Temperature 3 byte MTB FAN Speed 1 byte 0: STOP...
Page 223: Drv
<No.2 Subcategory Information on "failure in IIC communication of Main mircocomputer"> Data Cause of shutdown Remarks Non subcategory FE1 (immediately Power Supply OFF) Analog Tuner 1 (Front End 1) Analog Tuner 2 (Front End 2) FE2 (immediately Power Supply OFF) AV-SW (immediately Power Supply OFF) AV Switch RGB Switch...
Page 224: Commands For Prohibition/Permission Of Dtv/Homenet Communication
9.3.14 COMMANDS FOR PROHIBITION/PERMISSION OF DTV/HOMENET COMMUNICATION 7 Commands for prohibition/permission of DTV/HomeNet communication Control device: DTV & HomeNet Memory: ON/OFF of DTV communication prohibition mode Applicable models: Only for models for North America 7 Functions This is a command for forcibly prohibiting communication with DTV (for Elite series panels, communication using HomeNet is included).
Page 225: Other Commands
9.3.15 OTHER COMMANDS 7 Setting for Factory mode permission/prohibition • • • [FAY/FAN] The commands FAY/FAN are for prohibiting/permitting panel-adjustment commands. Operation Command Remarks Effective Operation Control Format Modes Normal operation mode [FAY] Adjust command is valid. Mask indications will be forcibly turned off. while the power is on During FAY Adjust command is invalid.
Page 226: General Information
10. GENERAL INFORMATION 10.1 POWER ON SEQUENCE Power MOD infrared STB Control receiver Power MOD RELAY Control Microcomputer Side Keys BUFF KEY_AD1 BUFF Q8303 KEY_AD2 TXD_MD RXD_MD REQ_MD SR_IN IF_UCOM IC8301 MAIN_UCOM ASIC Power Control IC8401 TXD_IF RXD_IF CE_IF REQ_IF BUSY_IF CLK_IF SR Jack...
Page 227: Power Supply Transition Status
10.2 POWER SUPPLY TRANSITION STATUS PDP-6071PU...
Page 228 Power supply status - ON V+3.3V_STB V+5.1V_STB Main Vstb B B B detect Digital l micro- Module microcomputer computer M_SW_DET MOD_RST RST2 Main microcomputer AC_DET RELAY Inv. Buf. RST3 Relay RST4 A_STBY RST2 From A V+35V PSW1 V+16.5V PSW1 V+12V V+6.5V DCDC DCDC...
Page 229 Power supply status - POWER button off V+3.3V_STB V+5.1V_STB Main Vstb detect Digital l micro- Module microcomputer computer M_SW_DET MOD_RST RST2 Main microcomputer AC_DET RELAY Inv. Buf. RST3 Relay RST4 A_STBY RST2 From A V+35V PSW1 V+16.5V PSW1 V+12V V+6.5V DCDC DCDC DCDC...
Page 230: Power On/Off Function For The Large-Signal System
10.3 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM Function: It is an operational mode where the digital signal processing performs circuit operation but the power is not supplied to the panel driving system (large signal system) in order to avoid a power down. Application: 1.
Page 231: Led Information
10.4 LED INFORMATION LED Pattern PDP-6071PU...
Page 232: Specification About The Thermal Protection
10.5 SPECIFICATION ABOUT THE THERMAL PROTECTION ∗ The change of HI / LO have hysterisis curve below. Reading Value of The Sensor and FAN Drive. (Outside air 131F) (Outside air 100F) (Outside air 94F) (Outside air 82F) (Outside air 77F) FAN: STOP FAN: LO FAN: HIGH...
Page 233: Processing In Abnormality
10.6 PROCESSING IN ABNORMALITY Power supply and DC-DC converter Circuit diagram POWER SUPPLY Unit MAIN Assy IIC Communication NG IIC Communication Device 3-wire serial Communication NG MAIN_UCOM ASIC PSW1 (L_act) DC/DC Converter SW_REG PON (Command) MODULE_Ucom DIGITAL Assy Fan and temperature sensor Circuit diagram MAIN Assy TANSHI Assy...
Page 234: Trap Sw
10.7 TRAP SW Outline and Notes For video data transmission inside this Plasma Display, digital signals are used. Therefore, this unit adopts the HDCP (High- bandwidth Digital Content Protection) system for copyright protection. This unit is also provided with a detection switch (TRAP switch) that will prohibit the unit from being turned on again "if the upper plate of the unit is accidentally opened,"...
Page 235: Specifications
11. SPECIFICATIONS 11.1 MAIN SPECIFICATIONS Specifications 60" Plasma Display Model: Item PDP-6072HD/PDP-6071HD/ PDP-6070HD Number of pixels 1365 x 768 pixels 13 W + 13 W (1 kHz, 10 %, 8 Ω) Audio Amplifier Speakers – Surround System SRS/FOCUS/TruBass Power Requirement 120 V AC, 60 Hz, 455 W (30 W Standby) Weight...
Page 236: Accessories
11.2 ACCESSORIES Supplied Accessories Operating instructions Cleaning cloth Power cord (2 m/6.6 feet) (ADG1215) (AED1285) (ARE1426) Speed clamp 3 Bead band 3 G-LINK cable (3 m/9.8 feet) Ferrite core (CTX1054) (VDX1010) Binder Assy (AEC1908) Simplified remote control unit* Remote control unit (for PDP-6071HD only) (AXD1539) (AXD1536)
Page 237: Panel Facilities
11.3 PANEL FACILITIES Plasma Display Front/side view (PDP-6072HD/PDP-6071HD/PDP-6070HD) POWER STANDBY REC TIMER POWER STANDBY REC TIMER POWER button 10 TV GUIDE button* 11 USB port 2 POWER ON indicator 12 INPUT 4 terminals (COMPONENT VIDEO: Y, 3 STANDBY indicator 13 INPUT 4 terminal (VIDEO) 14 INPUT 4 terminals (AUDIO) 4 REC TIMER indicator 15 Stand: PDK-TS15 for the PDP-6072HD...
Page 238 Rear view (PDP-6072HD/PDP-6071HD/PDP-6070HD) (Terminals located on the upper edge of the compartment) 18 19 23 1 PC INPUT terminal (ANALOG RGB) 16 INPUT 2 terminal (VIDEO) 2 CableCARD™ slot 17 INPUT 2 terminal (S-VIDEO) 3 ANT/CABLE A IN terminal 18 INPUT 2 terminals (AUDIO) 4 ANT B IN terminal 19 INPUT 1 terminals (AUDIO) 5 AC IN terminal...
Page 239 TV : Turns on the power to the Plasma Display System or Remote control unit places it into standby mode. This section describes the functions of the buttons available Transmission confirmation LED when the mode switch has been set to TV. For the buttons for INPUT: Selects an input source of the Plasma Display controlling other equipment, see "Using the remote control System.
Page 240: Ic Information
12. IC INFORMATION • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. List of IC SN755870KPZT, BCM7038KPB1G-B2, R5520H001B, R2S11002AFT, R2S11001FT, UPD64015AGM-UEM, AD9985KSTZ-110, SII9023CTU SN755870KPZT (607 SCAN A ASSY : IC2801 - IC2806) (607 SCAN B ASSY : IC2901 - IC2906) •...
Page 241 PIN FUNNCTION Pin Name Pin Function 1 - 30 OUT3 - OUT32 High-voltage push-pull output − N.C. Not used − 32 - 33 Power for High-voltage circuit − N.C. Not used − 35 - 37 GND1 − N.C. Not used −...
Page 242 BCM7038KPB1G-B2 (MAIN ASSY : IC6201) • System IC BLOCK DIAGRAM [System Block Diagram] Dual 64-bit S-ATA DDR-SDRAM Dual USB 2.0 Bus Bridge SDRAM Controller USB 1.1 IR Tx/Rx IR BLaster GPIO Dual UARTs IF Video Demod S-Video BTSC PCM Audio In Comp.
Page 243 R5520H001B (MAIN ASSY : IC7105) • USB HIGH-SIDE SW IC BLOCK DIAGRAM GATE CURRENT CONTROL LIMIT FLAG DELAY UVLO THERMAL SHUTDOWN PIN LAYOUT PIN FUNCTION Function Pin No. Name Enable terminal GND terminal FLAG terminal (Open-drain output) Power input terminal Output terminal PDP-6071PU...
Page 244 R2S11002AFT (MAIN ASSY: IC4701) • AV SW Block Diagram PDP-6071PU...
Page 245 R2S11001FT (MAIN ASSY: IC4901 • Component SW IC Block Diagram PDP-6071PU...
Page 246 UPD64015AGM-UEM (MAIN ASSY : IC5101) • Video decoder (for main screen) Block Diagram PDP-6071PU...
Page 247 Pin Arrangement (Top View) DVDD3 DVDD1 ROY8 DYMI DCGI ROY9 DCBI ROY10 DCRI ROY11 AVDD1 ROY12 ATS1 ROY13 ATS2 DVDD1 AVDD3 DGND ATS3 ROFDIE AGND FCLK8 AGND FCKM AGND DVDD1 VCLY RGRED VCOM1 RSTB SLA0 VLPF1 ASYI VRB1 DVDD1 ACYI AGNDA VRT1 IOCR...
Page 248 Pin Function 2.1 Power supply/ground terminal Acronyms Terminal number Level Buffer type Functions PU/PD [kΩ] AVDD1 – – – Analog 1.5V power supply Connect to the 1.5V power supply. Separate it from the other terminals via a filter. AVDD3 – –...
Page 249 Pin Function 2.3 I2C bus interface terminal Acronyms Terminal number Level Buffer type Functions PU/PD [kΩ] RGRED LVTTL 6 mA C register lead flag output (Active-Low) N-ch open drain LVTTL Fail-safe C bus clock input Connect to the SCL line of the system. LVTTL Fail-safe C bus data input/output...
Page 250 Pin Function 2.5 Clock generator terminal Acronyms Terminal Level Buffer type Functions number PU/PD [kΩ] Analog – Reference clock input Connect 24.576MHz crystal oscillator. Analog – Reference clock output Connect 24.576MHz crystal oscillator. BCLK8 LVTTL 6 mA Subsequent stage line lock clock monitor input/output 3-state It will become Hi-Z when BCK8OUT (SA1Fh, D5)=0.
Page 251 Pin Function 2.8 ADC1 section terminal Acronyms Terminal number Level Buffer type Functions PU/PD [kΩ] Analog – ADC1 composite/Y signal input Input the image signal by cutting the capacity. ASYI Analog – ADC1 composite/Y signal input Input the image signal by cutting the capacity. ACYI Analog –...
Page 252 Pin Function 2.10 ACD3 section terminal Acronyms Terminal number Level Buffer type Functions PU/PD [kΩ] ACBI Analog – ADC3 color difference component Cb signal input Input the image signal by cutting the capacity. Analog – ADC3 RGB component B signal input Input the image signal by cutting the capacity.
Page 253 Pin Function 2.13 Digital image input/output terminal Acronyms Terminal number Level Buffer type Functions PU/PD [kΩ] Digital 8/10 bit Cb, Cr output/input at the time of µPD64031A FDIO0-FDIO9 112,113,116, LVTTL 6 mA 117,118,119, 3-state digital connection. 121,122,123, It will become Hi-Z when FDIOS[2:0] (SA22h, D6-D4)=000b. Leave it open when not in use.
Page 254 Pin Function 2.15 Memory interface terminal Acronyms Terminal number Level Buffer type Functions PU/PD [kΩ] SDRABP LVTTL 3 mA All bank pre-charge output for external memory 3-state (Active-High) SDRCLK LVTTL 9 mA Clock output for external memory 3-state SDRCKE LVTTL 3 mA Clock enable output for external memory 3-state...
Page 255 AD9985KSTZ-110 (MAIN ASSY : IC5301) • Block Diagram Pin Arrangement (Top View) 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 PIN 1 GREEN <7> INDICATOR GREEN <6> REF BYPASS GREEN <5>...
Page 256 Pin Function Pin Type Mnemonic Function Value Pin No. Inputs Analog Input for Converter R 0.0 V to 1.0V Analog Input for Converter G 0.0 V to 1.0V Analog Input for Converter B 0.0 V to 1.0V HSYNC Horizontal SYNC Input 3.3 V CMOS VSYNC Vertical SYNC Input...
Page 257 Pin Function Function Name OUTPUTS HSOUT Horizontal Sync Output A reconstructed and phase-aligned version of the Hsync input. Both the polarity and duration of this output can be programmed via serial bus registers. By maintaining alignment with DATACK and Data, data timing with respect to horizontal sync can always be determined.
Page 258 Pin Function Function Name SOGIN Sync-on-Green Input This input is provided to assist with processing signals with embedded sync, typically on the Green channel. The pin is connected to a high speed comparator with an internally generated threshold. The threshold level can be programmed in 10 mV steps to any voltage between 10 mV and 330 mV above the negative peak of the input signal.
Page 259 Sil9023CTU (MAIN ASSY : IC5401) • HDMI Rx Block Diagram DSDA0 RESET# Registers Port DSCL0 ---------------- Slave Configuration DSDA1 CSDA Logic Block DSCL1 Slave CSCL HDCP Keys EEPROM MCLK MCLKOUT R1XC ± Data PanelLink XTALIN TMDS R1X0 ± 24-Bit XTALOUT Digital Data R1X1 ±...
Page 260 Pin Arrangement (Top View) CGND CGND CVCC18 CVCC18 IOGND R0PWR5V IOVCC R1PWR5V MUTEOUT DSCL0 SPDIF DSDA0 CVCC18 DSCL1 CGND DSDA1 CSCL CSDA IOVCC IOGND CGND CVCC18 CVCC18 SiI 9023 MCLKOUT CGND IOVCC 144-Pin IOGND CGND TQFP CVCC18 IOVCC IOGND AUDPVCC18 AUDPGND XTALOUT XTALIN...
Page 261 Pin Function Digital Video Output Pins Pin Name Pin # Strength Type Description 8 mA LVTTL Output 24-bit Output Pixel Data Bus. LVTTL Output LVTTL Output LVTTL Output LVTTL Output LVTTL Output LVTTL Output LVTTL Output LVTTL Output LVTTL Output LVTTL Output LVTTL...
Page 262 Pin Function Digital Audio Output Pins Pin Name Pin # Strength Type Description XTALIN — LVTTL Crystal Clock Input. XTALOUT — LVTTL Crystal Clock Output. MCLKOUT 8 mA LVTTL Audio Master Clock Output. 4 mA LVTTL S Serial Clock Output. 4 mA LVTTL S Word Select Output.
Page 263 Pin Function Differential Signal Data Pins Pin Name Pin # Type Description R0XC+ Analog TMDS input clock pair. HDMI Port 0 R0XC- Analog R0X0+ Analog TMDS input data pair. R0X0- Analog R0X1+ Analog TMDS input data pair. R0X1- Analog R0X2+ Analog TMDS input data pair.

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Pioneer PRO-607PU Service Manual

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