Pioneer PRO-1000HDI Service Manual
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Pioneer PRO-1000HDI Service Manual

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PLASMA DISPLAY
PRO-1000HDI
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
PRO-1000HDI
LUCXC
This service manual should be used together with the following manual(s).
Model No.
PDP-503CMX/ LUCB
• Parts of the exploded views are all mentioned in this manual.
• The electrical parts are mentioned by contrast table in this manual.
(Refer to "3. Contrast of miscellaneous parts.")
For details, refer to "Important symbols for good services" .
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
Power Requirement
AC120V
Order No.
ARP3150
SAFETY INFORMATION, EXPLODED VIEWS AND PARTS LIST , BLOCK
DIAGRAM, PCB PARTS LIST, ADJUSTMENT, IC INFORMATION etc.
ARP3152
SCHEMATIC DIAGRAM and PCB CONNECTION DIAGRAM
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PRO-1000HDI
Remarks
ORDER NO.
ARP3187
Remarks
T-ZZY DEC. 2003 printed in Japan

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  • Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2003 T-ZZY DEC.

  • Page 2: Safety Information

    Therefore, the following checks should be performed for the continued protection of the customer and servicetechnician. PRO-1000HDI...
  • Page 3 PRODUCT SAFETY NOTICE With the AC plug removed from an AC power source, place a Many electrical and mechanical parts in PIONEER set have jumper across the two plug prongs. Turn the AC power switch on. special safety related characteristics. These are often not evident...
  • Page 4 SW POWER SUPPLY Y DRIVE Module Assy SCAN (A) Assy X CONNECTOR (A) Assy SCAN (B) X CONNECTOR (B) Assy Assy AC Inlet with Filter Power Switch Power Cord (S1) Fig.1 Charged Section and High Voltage Generating Point (Rear View) PRO-1000HDI...
  • Page 5 By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used. PRO-1000HDI...

  • Page 6: Table Of Contents

    8.1 DIAGNOSIS ............................154 8.1.1 CONFIGURATION OF THE PC BOARD ..................154 8.1.2 DIAGNOSIS FOR SHUTDOWN AND POWER-DOWN BY LED............. 155 8.1.3 AUTOMATIC BACKUP OF DIGITAL VIDEO ASSY DATA..............165 8.1.4 PROTECTION OPERATION MODE....................167 8.1.5 DISASSEMBLY ............................. 168 PRO-1000HDI...

  • Page 7: Specifications

    1. SPECIFICATIONS General (PRO-1000HDI) Light emission panel .... 50 inch plasma display panel INPUT 3 Input S terminal (Mini DIN 4 pin) Number of pixels ..........1280 x 768 • Y/C saparate video signal (NTSC) Power supply ........... AC 120 V, 60 Hz Y .

  • Page 8: Exploded Views And Parts List

    Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING PRO-1000HDI...
  • Page 9 Caution Sheet ARM1194 Caution Sheet ARM1203 Plasma Caution Sheet ARM1145 NSP 19 Card VRY1132 Binder Assy AEC1758 (Speed Clamp x 2, Bead Band x 2) Cleaning Cloth AED1208 (for Wiping Front Panel) Remote Control Unit AXD1459 Battery Cover AZN2462 PRO-1000HDI...

  • Page 10: Under Layer Section (1)

    CLAMP A Assy AWZ6738 CLAMP B Assy AWZ6739 Screw ABA1301 CLAMP C Assy AWZ6740 V Cushion AED1205 CLAMP D Assy AWZ6741 Service Panel Assy AWU1068 Wire Saddle AEC1904 Circuit Board Spacer AEC1872 Circuit Board Spacer AEC1873 NSP 9 PCB Spacer AEC1121 PRO-1000HDI...
  • Page 11 PW : Common use of public use and module ∗ In case of this unit, all the parts carved a seal of character removes it. Service Panel Assy (AWU1068) Wire Saddle Circuit Board Spacer Circuit Board Spacer (AEC1904) (AEC1872) (AEC1872) (There is marking of "P" nearby.) PRO-1000HDI...

  • Page 12: Under Layer Section (2)

    2.3 UNDER LAYER SECTION (2) 5 or 6 Upper side 7 or 8 PRO-1000HDI...
  • Page 13 AWZ6627 NSP 3 ADR CONNECT C Assy AWZ6628 NSP 4 ADR CONNECT D Assy AWZ6629 BRIDGE A Assy AWZ6734 BRIDGE B Assy AWZ6735 BRIDGE C Assy AWZ6736 BRIDGE D Assy AWZ6737 ADR RESONANCE Assy AWZ6750 Screw ABA1301 Screw VBB30P100FNI PRO-1000HDI...

  • Page 14: Under Layer Section (3)

    2.4 UNDER LAYER SECTION (3) Upper side PRO-1000HDI...
  • Page 15 PMB30P060FNI J201 Flexible Flat Cable ADD1183 J202 Flexible Flat Cable ADD1183 J209 Flexible Flat Cable ADD1191 J204 Flexible Flat Cable ADD1196 J210 Flexible Flat Cable ADD1190 J211 Flexible Flat Cable ADD1186 J212 Flexible Flat Cable ADD1188 Audio Sheet AMR3305 PRO-1000HDI...

  • Page 16: Under Layer Section (4)

    NSP 8 Metal Fittings ANG2464 NSP 9 Heat Sink ANH1594 J203 Flexible Flat Cable ADD1184 Coil Silicone Sheet AEH1048 J205 Flexible Flat Cable ADD1189 J206 Flexible Flat Cable ADD1187 Scan IC Spring (L) ABK1026 Scan IC Spring (R) ABK1027 PRO-1000HDI...

  • Page 17: Under Layer Section (5)

    AXM1040 SUB ADDRESS A Assy AWZ6689 Screw PPZ50P100FZK SUB ADDRESS B Assy AWZ6690 Circuit Board Spacer AEC1873 Screw ABZ30P060FMC Power Sheet AMR3291 NSP 12 Heatsink ANH1594 Silicone Sheet AEH1039 Rivet BEC1066 Insulating Sheet AMR3343 • • • • • PRO-1000HDI...

  • Page 18: Under Layer Section (6)

    ADX2698 Y DRIVE Assy AWZ6745 J104 Wire H ADX2697 DIGITAL VIDEO Assy AWV2072 J117 4P Housing SP Wire ADX2756 Binder AEC-093 SENSOR Assy AWZ6696 J118 5P Housing Wire ADX2776 X CONNECTOR (A) Assy AWZ6732 X CONNECTOR (B) Assy AWZ6733 PRO-1000HDI...

  • Page 19: Middle Layer Section (1)

    AEC1902 NSP 3 Front Chassis H ANA1683 Seet C AEC1927 Sub Frame L ANG2455 NSP 15 Front Chassis HU ANA1697 Sub Frame R ANG2456 FPC Cushion AEB1370 NSP 7 Front Chassis V ANA1661 Screw AMZ30P060FZK Screw ABA1294 Screw BMZ30P060FMC PRO-1000HDI...

  • Page 20: Middle Layer Section (2)

    Screw ABZ30P050FZK IR Assy AWZ6643 Gasket R ANK1695 MX LED Assy AWZ6642 J113 Wire J ADX2699 KEY CONNECTOR Assy AWZ6695 NSP 5 IR Holder ANG2494 Nyron Rivet AEC1671 J111 Wire I ADX2698 NSP 8 Switch Holder ANG2493 Screw BMZ30P040FMC PRO-1000HDI...

  • Page 21: Middle Layer Section (3)

    Card Spacer AEC1882 NSP 16 PCB Stay AND1170 NSP 5 RGB Base ANA1662 Screw AMZ30P060FZK Screw VBB30P100FNI Ground Finger ANG2468 Card Spacer AEC1899 Ferrite Core (L3) ATX1044 Ferrite Core Holder AEC1818 Guide Rail EX AEC1900 Clamp AEC1884 Nyron Rivet AEC1671 PRO-1000HDI...

  • Page 22: Middle Layer Section (4)

    2.11 MIDDLE LAYER SECTION (4) MIDDLE LAYER SECTION (2) parts List Mark No. Description Part No. Terminal Panel 50 ANG2632 Screw AMZ30P060FZK Screw TBZ40P080FZK Rear Corner Label AAX2862 Gusket S ANK1699 Gusket ANK1726 PRO-1000HDI...

  • Page 23: Upper Layer Section (1)

    Hexagonal Head Screw BBA1051 > Power Switch (S1) BSM1006 Screw PMB30P060FNI > AC Inlet with Filter (CN1) AKP1223 Screw BPZ30P080FZK J201, J202 Flexible Cable ADD1183 Screw BMZ30P060FZK J107 12P Housing Wire ADX2702 J109 Wire G ADX2696 J106 Wire C ADX2693 PRO-1000HDI...

  • Page 24: Upper Layer Section (2)

    2.13 UPPER LAYER SECTION (2) J101 J104 200V 200V 100V 100V SW101 SW101 PRO-1000HDI...
  • Page 25 ADX2695 J104 Wire H ADX2697 J111 Wire I ADX2698 Screw AMZ30P060FZK Power Switch ASG1089 J119 3P Housing Wire ADX2820 Rivet AEC1686 SW Cover (TH) AMR3364 SW Holder ANG2543 PIN Gromment AEC1015 VIDEO SLOT US2 ASSY AWV2064 SW Spacer AMR3371 PRO-1000HDI...

  • Page 26: Front Case Section (1)

    Front Case 50 (PET) AMB2805 Screw ABZ30P050FZK Rivet AEC1877 Screw VMZ30P060FZK Flexible Seal AEH1074 J213 Flexible Cable ADD1195 Ferrite Core (L4) ATX1043 Lead Cover (MX) AMR3341 NSP 8 Panel Holder 50 ANG2508 Front Spacer AEC1896 Panel Cushion V AED1199 PRO-1000HDI...

  • Page 27: Front Case Section (2)

    Screw B for Bracket ABA1305 Spacer pad for Side AMR3293 Spacer pad B for Side AMR3301 NSP 7 Front L Joint Plate ANG2512 NSP 8 L Joint Bottom Plate ANG2502 NSP 9 L Top Upper Plate ANG2503 Lens for LED AMR3296 PRO-1000HDI...

  • Page 28: Rear Section

    REAR SECTION parts List Mark No. Description Part No. Mark No. Description Part No. Terminal Display Label R AAX2931 NSP 1 ID Label PRO-1000HDI AAL2505 Bolt Caution Label AAX2928 Gascket L50 ANK1701 Terminal Display Label L AAX2932 Solder Warning Label AAX2644 •...

  • Page 29: Contrast Of Miscellaneous Parts

    3. CONTRAST OF MISCELLANEOUS PARTS CONTRAST TABLE PRO-1000HDI/LUCXC and PDP-503CMX/LUCB are constructed the same except for the following : PDP-503CMX/ PRO-1000HDI/ Mark No. Symbol and Description Remarks LUCB LUCXC PCB ASSEMBLY 1..RGB VIDEO ASSY AWV1978 AWV2063 ∗ 1 2..I/O ASSY...

  • Page 30: Block Diagram And Schematic Diagram

    ADDRESS CONNECT C ADR RESONANCE ASS ASSY ASSY IC6901 IC6881 CLK/LE BUFFER IC VADR2 BUFFER IC VADR2 VADR2 VADR2 CLK/LE DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER PRO-1000HDI...
  • Page 31 ADDRESS CONNECT A ASSY ADR RESONANCE ASSY IC6601 IC6501 BUFFER IC BUFFER IC CLK/LE VADR2 VADR2 CLK/LE VADR2 VADR2 DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER PRO-1000HDI...

  • Page 32: Rgb Assy

    CHROMA DECODE AUDIO D/A HDMI RECEIVER LPF IC DVI_RST A_MUTE2 AUDIO AMP AUDIO_NG I2C Bus IC7102 Plag&Play ROM (UPD64082GF) 3D_RST IC7503 3D Y/C 24LC02B(I)SN AUDIO Assy EXPANDER VY_SEL AUDIO AUDIO AUDIO HDMI VIDEO INPUT 3 INPUT 4 INPUT 5 PRO-1000HDI...
  • Page 33 V+5V V+5V V+5V IC7701 IN3DET IN4DET V+5V V+5V V+5V V+5V IC7702 EEPROM V+3.3V V+3.3V V+3.3V V+3.3V IC7705 V-5V V-5V V-5V V-5V IC7703 V+3.3V V+3.3V V+3.3V DC/DC Converter I2C Bus V+3.3V IC7704 EXPANDER PROTECT_DET TRAP SW VIDEO SLOT US2 Assy PRO-1000HDI...

  • Page 34: Video Signal Route

    4.1.3 VIDEO SIGNAL ROUTE PRO-1000HDI...

  • Page 35: Sync Signal Rout

    4.1.4 SYNC SIGNAL ROUT PRO-1000HDI...

  • Page 36: Waveforms

    CH2 : IC5505 - pin 82 ((E) SDA) V: 2V/div. H: 50nsec/div. V: 5V/div. H: 500µsec/div. IC5505 - pin 20 (KEYSCAN) V: 5V/div. H: 50msec/div. IC5505 - pin 35 (TXDO) V: 5V/div. H: 1msec/div. IC5505 - pin 18 (REM) V: 5V/div. H: 50msec/div. PRO-1000HDI...
  • Page 37 Screen Mode : WIDE Screen Mode : FULL Screen Mode : FULL Clamp Mode : AUTO Clamp Mode : AUTO Clamp Mode : AUTO Color Mode : COLOR MODE 1 Color Mode : COLOR MODE 1 Color Mode : COLOR MODE 1 PRO-1000HDI...
  • Page 38 K5315 (HD_SEL) and k 5317 (HD _ 30) synchronize with K5316 (VD_SEL). K5316 (VD_SEL) K5317 (HD_30) K5314 (DE_SEL) K5315 (HD_SEL) Magnified K5316 (VD_SEL) section of No. 32. Frequency of 2 times of K5314 K5316 (VD_SEL) (DE_SEL), K5315 (HD_SEL) and K5317 (HD_30) in the 1125i indication. K5316 (VD_SEL) K5317 (HD_30) PRO-1000HDI...
  • Page 39 V: 1V/div. H: 10µsec/div. V: 2V/div. H: 10µsec/div. V: 2V/div. H: 80msec/div. V: 2V/div. H: 100µsec/div. IC4603 - pin 70 IC4402 - pin 31 K5315 K5317 V: 1V/div. H: 10µsec/div. V: 2V/div. H: 10µsec/div. V: 2V/div. H: 10µsec/div. V: 2V/div. H: 10µsec/div. PRO-1000HDI...
  • Page 40 K5316 (VD_SEL), K5317 (HD_30) V: 5V/div. H: 40µsec/div. V: 5V/div. H: 200µsec/div. K5316 K5316 K5314 K5314 K5315 K5315 K5317 K5317 CN5702 - pin 28 V: 200mV/div. H: 4msec/div. IC4803 - pin 139 V: 200mV/div. 4msec/div. K4806 V: 200mV/div. H: 4msec/div. PRO-1000HDI...
  • Page 41 1 : K3107 (X.PSUS) - K3201 (SUSGND) V: 50V/div. H: 1µsec/div. V: 100V/div. H: 5µsec/div. ch 2 : K2220 (Y.PSUS) - K2219 (SUSGND) ch 2 : K2220 (Y.PSUS) - K2219 (SUSGND) V: 50V/div. H: 1µsec/div. V: 100V/div. H: 5µsec/div. PRO-1000HDI...

  • Page 42: Schematic Diagram

    4.3 SCHEMATIC DIAGRAM 4.3.1 I/O ASSY (1/2) • REG BLOCK Regulator Regulator Regulator Regulator Regulator Regulator PRO-1000HDI...
  • Page 43 PRO-1000HDI...

  • Page 44: I/O Assy (2/2)

    4.3.2 I/O ASSY (2/2) • RGB I/O BLOCK Audio Signal selector Video Signal Output Buffer PRO-1000HDI...
  • Page 45 PRO-1000HDI...

  • Page 46: Rgb Assy (1/10)

    4.3.3 RGB ASSY (1/10) • MATRIX BLOCK PRO-1000HDI...
  • Page 47 Peak ACL Circuit PRO-1000HDI...

  • Page 48: Rgb Assy (2/10)

    4.3.4 RGB ASSY (2/10) • AD/PLL/AMP BLOCK PRO-1000HDI...
  • Page 49 PRO-1000HDI...

  • Page 50: Rgb Assy (3/10)

    4.3.5 RGB ASSY (3/10) • SYNC CONTROL BLOCK PRO-1000HDI...
  • Page 51 Synchonous seperation circuit Connector for PLD Writing Pulse-width H PRO-1000HDI...

  • Page 52: Rgb Assy (4/10)

    4.3.6 RGB ASSY (4/10) • IP BLOCK PRO-1000HDI...
  • Page 53 PRO-1000HDI...
  • Page 54 PRO-1000HDI...
  • Page 55 PRO-1000HDI...

  • Page 56: Rgb Assy (5/10)

    4.3.7 RGB ASSY (5/10) • IP BLOCK (2/2) PRO-1000HDI...
  • Page 57 PRO-1000HDI...
  • Page 58 PRO-1000HDI...
  • Page 59 PRO-1000HDI...

  • Page 60: Rgb Assy (6/10)

    4.3.8 RGB ASSY (6/10) • DIGITAL SELECT BLOCK PRO-1000HDI...
  • Page 61 PRO-1000HDI...

  • Page 62: Rgb Assy (7/10)

    4.3.9 RGB ASSY (7/10) • IC30 BLOCK PRO-1000HDI...
  • Page 63 PRO-1000HDI...
  • Page 64 PRO-1000HDI...
  • Page 65 PRO-1000HDI...

  • Page 66: Rgb Assy (8/10)

    4.3.10 RGB ASSY (8/10) • MAIN U COM BLOCK PRO-1000HDI...
  • Page 67 PRO-1000HDI...

  • Page 68: Rgb Assy (9/10)

    4.3.11 RGB ASSY (9/10) • WIDE U COM BLOCK PRO-1000HDI...
  • Page 69 PRO-1000HDI...

  • Page 70: Rgb Assy (10/10)

    4.3.12 RGB ASSY (10/10) • DIGITAL I/F BLOCK PRO-1000HDI...
  • Page 71 PRO-1000HDI...

  • Page 72: Video Slot Us2 Assy (1/6)

    4.3.13 VIDEO SLOT US2 ASSY (1/6) • VIDEO I/O BLOCK Video signal Selector Audio signal Selector PRO-1000HDI...
  • Page 73 Signal Detection Audio Buffer PRO-1000HDI...

  • Page 74: Video Slot Us2 Assy (2/6)

    4.3.14 VIDEO SLOT US2 ASSY (2/6) • 3D Y/C BLOCK 3D YC SYNC Separation PRO-1000HDI...
  • Page 75 3D Y/C Separation PRO-1000HDI...

  • Page 76: Video Slot Us2 Assy (3/6)

    4.3.15 VIDEO SLOT US2 ASSY (3/6) • CHROMA DECODE BLOCK Chroma Processing Chroma Processing IC Color System YV Input C Input terminal terminal ∗ NTSC Only : AFC Input Sync-tip clamp PRO-1000HDI...
  • Page 77 Color difference level control PRO-1000HDI...

  • Page 78: Video Slot Us2 Assy (4/6)

    4.3.16 VIDEO SLOT US2 ASSY (4/6) • RGB SW BLOCK PRO-1000HDI...
  • Page 79 PRO-1000HDI...

  • Page 80: Video Slot Us2 Assy (5/6)

    4.3.17 VIDEO SLOT US2 ASSY (5/6) • HDMI INPUT BLOCK Heat sink protection parts PRO-1000HDI...
  • Page 81 PRO-1000HDI...

  • Page 82: Video Slot Us2 Assy (6/6)

    4.3.18 VIDEO SLOT US2 ASSY (6/6) • RGB BLOCK PRO-1000HDI...
  • Page 83 PRO-1000HDI...

  • Page 84: Pcb Connection Diagram

    Symbol In PCB Symbol In Schematic Part Name Diagrams Diagrams C E B Capacitor Connector Transistor B C E SIDE A Transistor with resistor B C E Field effect SIDE B P.C.Board Chip Part transistor Resistor array 3-terminal regulator PRO-1000HDI...

  • Page 85: I/O Assy

    5.1 I/O ASSY I/O ASSY SIDE A SIDE B (ANP1986-F) PRO-1000HDI...

  • Page 86: Rgb Assy

    5.2 RGB ASSY RGB ASSY SIDE A PRO-1000HDI...
  • Page 87 SIDE A (ANP1986-F) PRO-1000HDI...
  • Page 88 RGB ASSY SIDE B PRO-1000HDI...
  • Page 89 SIDE B (ANP1986-F) PRO-1000HDI...

  • Page 90: Video Slot Us2 Assy

    5.3 VIDEO SLOT US2 ASSY VIDEO SLOT US2 ASSY SIDE A (ANP2051-B) PRO-1000HDI...
  • Page 91 VIDEO SLOT US2 ASSY SIDE B (ANP2051-B) PRO-1000HDI...

  • Page 92: Pcb Parts List

    2..RGB ASSY AWZ6837 Q4104-Q4106, Q4108, Q4111, Q4112 HN1B04FU 1..VIDEO SLOT US2 ASSY AWV2064 Q4101, Q4113 HN1C01FU Q4115, Q4116 UMY1N Note: ∗1. The PCB PARTS. "Refer to Service manual (ARP3150) D4111 1SS184 D4105-D4107, D4114-D4116 1SS226 D4119, D4120 1SS226 D4121 1SS352 PRO-1000HDI...
  • Page 93 R4612, R4623, R4625, R4629, R4632 RAB4C101J C4406, C4412, C4458 CEHAT100M50 R4636, R4639, R4641, R4643, R4647 RAB4C101J C4405 CEHAT101M16 R4653, R4657 RAB4C101J C4456 CEHAT470M16 R4635 RN1/16SE3001D C4437, C4451-C4453 CKSQYB105K10 R4630 RS1/16S2201F C4407, C4409, C4410, C4428, C4429 CKSQYB474K16 R4676, R4715 RS1/16S2204F PRO-1000HDI...
  • Page 94 DTA143EK IC5101, IC5103 MS82V16520-8GA Q5504 HN1A01FU IC5102 PE5066A IC5001 PE5067A CAPACITORS C5512, C5513, C5521, C5534 CCSRCH220J50 CAPACITORS C5526, C5527 CCSRCH7R0D50 C5017, C5121 CCSRCH220J50 C5545 CEHAT100M50 C5006 CEHAT101M10 C5528, C5533 CEHAT470M16 C5015, C5016 CEHAT221M6R3 C5507, C5508, C5511, C5518, C5522 CKSRYB102K50 PRO-1000HDI...
  • Page 95 Q7106 HN1B04FU SEMICONDUCTORS IC5701 TC7WH123FU COILS AND FILTERS IC5702 TC7WH74FU L7104, L7105 ATX1008 D5701 1SS352 L7103 LCTA4R7J2520 L7101 LCYA120J2520 CAPACITORS L7102 LCYA220J2520 C5703 CCSRCH471J50 C5701, C5702 CKSRYF104Z16 CAPACITORS C7101 CCSRCH100D50 C7104, C7107 CCSRCH150J50 C7102, C7141, C7142 CCSRCH180J50 C7116 CCSRCH391J50 PRO-1000HDI...
  • Page 96 C7560, C7561, C7582, C7584, C7586 CKSSYF104Z16 Q7304, Q7306, Q7309 2SA1037K C7588, C7590 CKSSYF104Z16 C7543 DCH1161 CAPACITORS C7301-C7303, C7313, C7319, C7323 CEANP220M16 RESISTORS C7308 CEAT101M6R3 R7502, R7515, R7576 RAB4C470J C7325, C7338, C7345 CKSQYB105K10 R7568 RS1/16S3900F C7307 CKSRYB471K50 R7596 RS1/16S3901F C7314, C7334 CKSRYF103Z50 R7635-R7640 RS1/16S75R0F PRO-1000HDI...
  • Page 97 CEAT470M25 C7735, C7736 CEAT470M25 C7710 CEAT471M10 C7702, C7703, C7705, C7708, C7709 CKSRYF104Z16 C7711, C7713-C7715, C7717, C7719 CKSRYF104Z16 C7721, C7723, C7725, C7726, C7728 CKSRYF104Z16 C7731, C7732, C7734, C7737, C7738 CKSRYF104Z16 RESISTORS R7701 RS1MMF1R5J R7704 RS1MMF8R2J R7703 RS2MMF1R5J Other Resistors RS1/16S###J PRO-1000HDI...

  • Page 98: Adjustment

    • Execute Final Setup signal input MUTING key (AA49) Double audio (AA1E) OFFSET mode • Adjustment of the signal input. MUTING key (AA49) VIDEO OPTION mode SCREEN SIZE (AAD3-AF3C) MUTING key (AA49) INITIALIZE mode Full auto zoom (AAD3-AF36) or P. ZOOM (AAD3-AF22) PRO-1000HDI...
  • Page 99 • AXD1459 (PRO-1000HDI) POWER POWER MENU SCREEN DISPLAY CALL SIZE SCREEN SIZE FULL AUTO FULL AUTO ZOOM ZOOM DISPLAY CALL SURROUND MUTE MODE MUTE SOUND AUDIO SOUND VOLUME MENU VOLUME AV MEMORY SURROUND MODE AV SELECT AUDIO • AXD1432 • AXD1673...
  • Page 100 • While there is no input, The partial setting, or while incompatible PC signals are input, settings that are not dependent on the signal mode can be performed. (For the MASK setting, see "MASK 1," and "MASK 2.") The setting items that are dependent on the input signal mode are grayed on the display and cannot be changed. PRO-1000HDI...

  • Page 101: Table Of Adjustment Items In Service Factory

    R SIDE MASK LEV R SIDE MASK LEV VOP-M LEV-1 0 to 255 IC30 G SIDE MASK LEV G SIDE MASK LEV VOP-M LEV-2 0 to 255 B SIDE MASK LEV B SIDE MASK LEV VOP-M LEV-3 0 to 255 PRO-1000HDI...
  • Page 102 VIDEO OPTION), and add the OFFSET value of the selected setting. The addition of the COLOR TEMP OFFSET value is not needed in Integrator mode or in Service Factory mode (except for COLOR TEMP adjustment mode,) because the unit operates with the COLOR TEMP 3 settings. PRO-1000HDI...

  • Page 103: Description Of Service Factory Menu Display

    PDA-5002 No SLOT by Other Vender Model Type and PRO-1000HD and PRO-1000HDI Display T1 to T8 • Second line / 25th to 27th columns : Current function • Second line / 29th to 32th columns : Current signal mode • Second line / 32th columns : Current Screen size (See "Classification of input signal" for details in each value.)
  • Page 104 • When this mode is entered, the VERSION display (the function called by pressing the "1" key) is displayed first. • When any of the above keys are pressed, the corresponding operation is executed. Note: The VERSION display is the default display for Service Factory mode. PRO-1000HDI...
  • Page 105 Up to eight power-downs are displayed. If the number of power-downs becomes more than 8, the latest data are added, and the oldest data are cleared. Display details at PD INFORMATION Display PD Point Display PD Point X-DRV X-DRIVE ADRES ADDRESS junction X-DDC X-DC/DC CONVERTER ADR-K ADDRESS resonance Y-DRV Y-DRIVE POWER Power supply Y-DDC Y-DC/DC CONVERTER DC-DC DC/DC CONVERTER (DIGITAL) PRO-1000HDI...
  • Page 106 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – PRO-1000HDI...
  • Page 107 If the unit is shifted back from a lower-layer display of this setting screen, the originally selected item will be displayed. • When any of the above keys is pressed, the corresponding operation is executed. • Items that cannot be selected are grayed on the display. PRO-1000HDI...
  • Page 108 • When any of the above keys is pressed, the current adjustment value is stored in memory, then the corresponding operation will be executed. • When the input signal mode is not identified, the adjustment value is displayed with "____," and the item indication is grayed. PRO-1000HDI...
  • Page 109 • When any of the above keys is pressed, the current adjustment value is stored in memory, then the corresponding operation will be executed. • When the input signal mode is not identified, the adjustment value is displayed with "____," and the item indication is grayed. PRO-1000HDI...
  • Page 110 • When any of the above keys is pressed, the current adjustment value is stored in memory, then the corresponding operation will be executed. • When the input signal mode is not identified, the adjustment value is displayed with "____," and the item indication is grayed. PRO-1000HDI...
  • Page 111 • When any of the above keys is pressed, the current adjustment value is stored in memory, then the corresponding operation will be executed. • When the input signal mode is not identified, the adjustment value is displayed with "____," and the item indication is grayed. PRO-1000HDI...
  • Page 112 If the unit is shifted back from a lower-layer display of this setting screen, the originally selected item will be displayed. • When any of the above keys is pressed, the corresponding operation is executed. • Items that cannot be selected are grayed on the display. • Selection of each item is impossible when there is no input signal. PRO-1000HDI...
  • Page 113 • When any of the above keys is pressed, the current adjustment value is stored in memory, then the corresponding operation will be executed. • When the input signal mode is not identified, the adjustment value is displayed with "___(___)," and the item indication is grayed. PRO-1000HDI...
  • Page 114 • When any of the above keys is pressed, the current adjustment value is stored in memory, then the corresponding operation will be executed. • When the input signal mode is not identified, the adjustment value is displayed with "___(___)," and the item indication is grayed. PRO-1000HDI...
  • Page 115 • When the input signal mode is not identified, the adjustment value is displayed with "___(___)," and the item indication is grayed. • As the items X-SUS-B, X-SUS-G, Y-SUS-B, Y-SUS-G, V-SUS, and V-OFFSET do not have OFFSET adjustment values, making settings is not allowed. These items are grayed, and the adjustment values are displayed with "___(___)." PRO-1000HDI...
  • Page 116 • When any of the above keys is pressed, the current adjustment value is stored in memory, then the corresponding operation will be executed. • When the input signal mode is not identified, the adjustment value is displayed with "___(___)," and the item indication is grayed. PRO-1000HDI...
  • Page 117 RANGE CHECK AA59 AV SELECT REFERENCE Shifting to various AA43 AV MEMORY adjustment / setting AA1E OFFSET screen AAD3-AF3C SCREEN SIZE VIDEO OPTION AAD3-AF36 FULL AUTO ZOOM INITIALIZE AAD3-AF22 P.ZOOM Shifting to next adjustment AA49 MUTING INITIALIZE / setting screen PRO-1000HDI...
  • Page 118 • COLOR TEMP setting during COLOR TEMP adjustment When Service Factory mode is entered, the setting for COLOR TEMP becomes MIDDLE regardless of the user's setting. During COLOR TEMP adjustment, the unit operates in the selected COLOR TEMP mode. PRO-1000HDI...
  • Page 119 • When this mode is entered, the R SIDE MASK LEVEL display (the function called by pressing the "1" key) is displayed first. • When any of the above keys is pressed, the current adjustment value is stored in memory, then the corresponding operation will be executed. PRO-1000HDI...
  • Page 120 • When any of the above keys is pressed, the current adjustment value is stored in memory, then the corresponding operation will be executed. • During COLOR MODE adjustment, the setting becomes COLOR MODE 2, and the adjusted value will be stored in memory, but the color mode setting will not be stored after adjustment is completed. PRO-1000HDI...
  • Page 121 • When any of the above keys is pressed, the current adjustment value is stored in memory, then the corresponding operation will be executed. • During COLOR TEMP adjustment, the unit operates with the selected COLOR TEMP setting, and the adjusted value will be stored in memory, but the COLOR TEMP setting will return to MIDDLE after adjustment is completed. PRO-1000HDI...
  • Page 122 RANGE CHECK AA59 AV SELECT REFERENCE Shifting to various AA43 AV MEMORY adjustment / setting AA1E OFFSET screen AAD3-AF3C SCREEN SIZE VIDEO OPTION AAD3-AF36 FULL AUTO ZOOM INITIALIZE AAD3-AF22 P.ZOOM Shifting to next adjustment AA49 MUTING INFORMATION / setting screen PRO-1000HDI...
  • Page 123 SET : To register the setting and shift to the confirmation screen for setting changes. U L S S E T N OW D A T A : 1 2 3 4 5 S E T D A T A : 0 9 7 0 0 PRO-1000HDI...
  • Page 124 • To release the mask setting, use "M00" of RS-232C Factory Adjustment mode or "MASK OFF" of Service Factory menu. (The mask setting cannot be released with FULL MASK OFF of the Integrator menu or "FMN" of the RS-232C Factory Adjustment mode.) PRO-1000HDI...
  • Page 125 Note: If PICTURE DEFAULT is executed: 1 All the PICTURE items set on the user menu are reset. 2 The values for PICTURE, WHITE BAL, and SIDE MASK LEVEL of the Integrator menu will become those of current adjustment values of Service Factory mode. PRO-1000HDI...
  • Page 126 For each input function Common to all units BAUD RATE 4800BPS (Setting/Timer time/Mask time/Mask color) TIMER OFF/1/0.0/WHT Common to all input functions FULL MASK Common to all units Default value LEVEL SIDE MASK Default value LEVEL Default value LEVEL PRO-1000HDI...
  • Page 127 &&&PLASMA&&& MONITOR NAME ID NO SET Factory Setting Item Factory Setting Item INTE MODE UNLOCK MASK1/2setting Common to all units ACL SW COLOR DET EURO RS-232C Setting Item RS-232C Setting Item VIDEO MUTE Common to all units 100% display PRO-1000HDI...
  • Page 128 • When any of the above keys is pressed, the current adjustment value is stored in memory, then the corresponding operation will be executed. Note: During MASK setting, an OSD is not displayed. If another operation is selected, an OSD is displayed for 2 seconds after the MASK signal output is stopped, then the selected FULL MASK display will be displayed again. PRO-1000HDI...
  • Page 129 SURROUND MODE AA59 AV SELECT REFERENCE Shifting to various adjustment / AA43 AV MEMORY setting screen AA1E OFFSET AAD3-AF3C SCREEN SIZE VIDEO OPTION AAD3-AF36 FULL AUTO ZOOM INITIALIZE AAD3-AF22 P.ZOOM AA49 MUTING Shifting to next adjustment / setting screen INFORMATION PRO-1000HDI...
  • Page 130 1280 × 768 ‡ HDTV • 750p (100%) • 45.0 1280 × 768 (Effective scanning lines: 720) FULL • (compatible) 1280 × 768 × HDTV • 1125p • (100%) 67.5 1280 × 768 (Effective scanning lines: 1080) FULL • (incompatible) PRO-1000HDI...
  • Page 131 71 • 2 DOT BY DOT 48.1 1280 × 768 1024 × 768 73 • 2 DOT BY DOT 55.5 852 × 480 E1 • 1 DOT BY DOT 852 × 480 31.7 1280 × 768 E1 • 2 FULL PRO-1000HDI...

  • Page 132: Adjustment Required When The Set Is Repaired Or Replaced

    3. If you are reusing the collected old PC board as a service part, attach the new IC1204 to the board. SW POWER SUPPLY DIGITAL VIDEO Module Assy X DRIVE Assy Y DRIVE Assy RGB Assy VIDEO SLOT US2 ASSY Fig. 1 Configuration of the PC Board (rear side view) PRO-1000HDI...

  • Page 133: Adjustment

    R-Y Level Color-Bar IC7501 CN7502-pin 7 525mVp-p Adjustment (SA40) (IC7201) 525mVp-p Adjust the Level so that the waveform becomes 525 mVp-p. B-Y Level Color-Bar IC7501 CN7502-pin 5 525mVp-p Adjustment (SA40) (IC7201) 525mVp-p Each adjustment value is stored in IC7502. PRO-1000HDI...
  • Page 134 After each adjustment is completed, confirm that the following signals are output correctly. • INPUT3 input signal • INPUT4 input signal • INPUT5 input signal • Signal-distinction circuit operation VIDEO SLOT US2 ASSY SIDE A • Audio signal Adjustment Points PRO-1000HDI...
  • Page 135 VIDEO SLOT US2 ASSY SIDE B PRO-1000HDI...

  • Page 136: Main Unit Adjustment

    Side mask color / Level Adjustment SIDE MASK LEV. Set the indicated value with the keys on the remote control unit (1, 2 and 3 keys). R SIDE LEVEL : key 1 G SIDE LEVEL : key 2 B SIDE LEVEL : key 3 PRO-1000HDI...
  • Page 137 Green signal measured in step 9. Tolerance: ± 0.05V OFFSET mode: Select RGB 1 mode with the top and bottom keys. AD B HIGH : "8" key Adjust with the right and left keys. PRO-1000HDI...
  • Page 138 Green signal measured in step 9. Tolerance: ± 0.05V OFFSET mode: Select RGB 1 mode with the top and bottom keys. AD R HIGH : "6" key Adjust with the right and left keys. PRO-1000HDI...
  • Page 139 TINT : "4" key Reference: Adjustment values when using the Minolta color-difference meter NTSC 20% window-step signal (-3dB) White Balance 80% window-step signal (-3dB) 66.2 − Flesh Window chroma signal Color − PRO-1000HDI...
  • Page 140 (XCP-MSK) K3014 K3018 (XNR-D2) (XNR-D1) K3013 (XSUS-G) K3012 K3004 (XSUS-U) (XSUS-D) K3003 K3001 (XSUS-B) (+5V) K3203 (1/2VSUS) K3103 (VCP_PD) K3104 (+5V) VR3203 K3108 (SUS-U) (SUS_D) VR3202 (SUS-D) VR3201 (SUS-B) VR3200 (SUS-G) K3200 (SUS_U) K3105 (SUSOUTA) K3201 (SUSGND) Adjusting Points PRO-1000HDI...

  • Page 141: Command

    − XSUS B X-SUS-B pulse adjustment − − XSUS G X-SUS-G pulse adjustment − − YSUS B Y-SUS-B pulse adjustment − − YSUS G Y-SUS-G pulse adjustment − − Y-DELAY Y-DELAY adjustment − − Y-OUT LEVEL Y-OUT LEVEL adjustment PRO-1000HDI...

  • Page 142: Rs-232C Commands (For Setting)

    TxD outputs of data on various SETUP settings − − − − GET ADJUST SLOT TxD outputs of data of picture quality setting of SLOT − − − − GET ADJUST RGB TxD outputs of data of picture quality adjustment (RGB 1) PRO-1000HDI...
  • Page 143 Top and bottom reversing display − − MIRROR MODE XY Top/bottom and right/left reversing display − − VIDEO MUTE NO To turn the video mute of IC30 to OFF − − VIDEO MUTE YES To turn the video mute of IC30 to ON PRO-1000HDI...
  • Page 144 − − VARIABLE OUTPUT To set the audio output to variable − − − 3S Y/C MOTION To set the 3D Y/C setting to MOTION − − − 3D Y/C STILL To set the 3D Y/C setting to STILL PRO-1000HDI...

  • Page 145: Get Command

    3 byte Offset of W/B adjustment value (Offset data) 3 byte (Note 1) Blue (Note 1) : If data are output when the Reference mode is selected, the same data as the reference data are output as the offset data. PRO-1000HDI...
  • Page 146 Wide /FLASH ROM version 3 byte Display Information Data Model PRO-1000HDI PRO-800HDI GS2: Outputting data for power down, temperature and condensation information • Data are output according to the transmission order and size in the table below. • This command is valid only in the following cases: in RS-232C Factory adjustment mode, during power-down or shutdown, and for 30 seconds until a shutdown occurs because of condensation formed inside the unit or audio failure.
  • Page 147 (Note 1) (Reference data) 3 byte B-Y LEVEL (Offset data) 3 byte (Note 1) (Note 1) : If data are output when Reference mode is selected, the same data as the reference data are output as the offset data. PRO-1000HDI...
  • Page 148 Data Contents Size Remarks H.POSITION 3 byte V.POSITION 3 byte CLOCK 3 byte (Note 1) PHASE 3 byte (Note 1) V.SIZE 3 byte (Note 1) When the current input signal mode is VIDEO, dummy data(*) are output as adjustment data. PRO-1000HDI...
  • Page 149 Hour meter information of the eighth latest PD 7 byte Upper 5byte: HOUR, Lower 2byte: MINUTE (Note 1) See the table below on PD information Data Power Down Point None Y-DRIVE Y-DC/DC CONVERTER X-DC/DC CONVERTER X-DRIVE Power supply ADDRESS junction ADDRESS resonance DC/DC CONVERTER (DIGITAL) PRO-1000HDI...
  • Page 150 (Note 1) See the table below on SD information Table 2: SD contents GET Data Shut Down Point Panel microcomputer communication failure Module IIC communication failure Condensation Temperature abnormality FAN abnormality Module microcomputer communication failure Wide microcomputer communication failure Main IIC communication failure AUDIO failure PRO-1000HDI...
  • Page 151 (Note 1) As for the setting data not related to the current input function/input signal/setting, dummy data are output. (Note 2) If data are output when the Reference mode is selected, the same data as the reference data are output as the offset data. PRO-1000HDI...
  • Page 152 SUB VOLUME (INPUT4) 2 byte 0 to 60 (Note 1) SUB VOLUME (INPUT5) 2 byte 0 to 60 (Note 1) (Note 1) As for the setting data not related to the current input function/input signal/setting, dummy data are output. PRO-1000HDI...
  • Page 153 TEMPERATURE 3 byte A/D input value (Note 2) HOUR METER 5 byte Unit : H 0: Lock release KEY LOCK 1 byte 1: Lock (Note 1) Dummy data (*) are output when a SLOT manufactured by Pioneer is connected. PRO-1000HDI...

  • Page 154: General Information

    ADR CONNECT B Assy ADR CONNECT C BRIDGE D ADR CONNECT A ADR CONNECT D Assy Assy Assy Assy RESONANCE Assy BRIDGE C SUB ADDRESS B Assy Assy SIDE KEY Assy IR Assy CONNECTOR Assy Rear View CLAMP C Assy PRO-1000HDI...

  • Page 155: Diagnosis For Shutdown And Power-Down By Led

    Wait another 5 seconds, then recover the unit by setting the MAIN POWER X-DC/DC CONVERTER button to ON. X-DRIVE Power supply Note: After power-down is released, the unit restarts and goes in to Standby mode. Address junction Address resonance DIGITAL-DC/DC CONVERTER PRO-1000HDI...
  • Page 156 Block Diagram of the Shutdown Signal System ("STANDBY/ON" LED: Blinking in green) PRO-1000HDI...
  • Page 157 1 byte Seventh latest "SD INFO" 1 byte Shutdown Point OSD Data Panel microcomputer communication failure Module IIC communication failure Condensation Temperature abnormality FAN abnormality Module microcomputer communication failure Wide microcomputer communication failure Main IIC communication failure AUDIO failure PRO-1000HDI...
  • Page 158 Temperature displayed in "INFORMATION" of the Factory menu 1 0 4 T EMP 2 : 0 8 8 T E MP 3 TEMP1 (°C) TEMP1 (data) -50 TEMP2 (°C) TEMP2 (data) /2+5 F A N 1 3 5 TEMP3 (°C) TEMP3 (data) /2+5 PRO-1000HDI...
  • Page 159 : The power is shut down as soon as a failure is detected. Possible causes • Disconnection of a connector between the MX AUDIO Assy (A5) and the RGB Assy (R8). • Short-circuiting between + and - of C8615 and C8622. PRO-1000HDI...
  • Page 160 Block Diagram of the Power Down Signal System ("STANDBY/ON" LED: Blinking red) PRO-1000HDI...
  • Page 161 2.5V UVP P.D. by 2.5V undervoltage (= overcurrent) Reference OVP : Over Voltage Protect UVP : Under Voltage Protect OCP : Over Current Protect : Power Down Note 1: The AC200V P.D. circuit is not mounted in the PDP-503MXE model. PRO-1000HDI...
  • Page 162 Seventh latest "1st PD" point 1 byte Seventh latest "2nd PD" point 1 byte Seventh latest PD time stamp 7 byte Eighth latest "1st PD" point 1 byte Eighth latest "2nd PD" point 1 byte Eighth latest PD time stamp 7 byte PRO-1000HDI...
  • Page 163 PRO-1000HDI...
  • Page 164 Similarly, the switches and the semifixed VRs inside the power- 200V AC). supply module must not be adjusted without a special reason. Setting: For the MXE model only, the switch is set to 200V, and for other models, it is set to 100V. PRO-1000HDI...

  • Page 165: Automatic Backup Of Digital Video Assy Data

    1 Automatic copying is performed every time the Service Factory mode is entered (regardless of the keyword.) 2 When the power is turned on, keyword checking is performed, then automatic copying is performed if the keyword for the DIGITAL VIDEO Assy (Area B) is "not adjusted," and that for the RGB Assy is "adjusted." PRO-1000HDI...
  • Page 166 After repair, readjustment is required. 2. Except for data for the COLOR and TINT items, data in Area C in the EEPROM of the RGB Assy are assembly-adjustment data. Readjustment is not required when the RGB Assy is replaced with one for service. PRO-1000HDI...

  • Page 167: Protection Operation Mode

    4. If the procedure in Step 3 succeeds, the unit will return to its normal operating mode. 5. If the procedure in Step 3 does not succeed, for example, if that series of key presses has not been completed within 5 seconds, Protection mode will remain in force. PRO-1000HDI...

  • Page 168: Disassembly

    Remove the four screws. SW Power Supply Remove the SW Power Supply Module. Module SW Power Supply Module Slit SW Power Supply Module Insert the SW Power Supply Module into the slits of Sub Frame L and R. Diagnosis PRO-1000HDI...
  • Page 169 Mounting Assy VIDEO SLOT US2 RGB Assy Bracket Bracket Assy. Front Case Assy. ×2 ×2 ×2 ×2 Remove the Front Case Assy. Terminal Panel 50 Remove the DIGITAL VIDEO Assy. (Connector, Circuit Board Spacers × 6) DIGITAL VIDEO Assy PRO-1000HDI...
  • Page 170 (Connectors, Screws × 8) ×2 ×2 Front Case 50 Rear Case (50M) ×2 ×2 Aluminum Materials The hook of the Front Case 50 is fixed with the Rear Case (50M) and the aluminum material, as shown in the illustration. X DRIVE Assy PRO-1000HDI...

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