Related Manuals for Moffat DR2
Summary of Contents for Moffat DR2
- Page 1 DR2 Bun Divider Rounder Safe Operating Procedures T R A I N I N G M A N U A L Current February 2003 Contains 25 pages...
- Page 2 DR2 Bun Divider Rounder • About this instruction manual CONTENTS • User liability • Safety precautions • Before you start • Name of parts • Hazard risk analysis • Safe operating procedures • Description of control panel • Understanding the control panel •...
- Page 3 DR2 Bun Divider Rounder About this instruction manual This manual contains all the necessary information for the use, cleaning and maintenance of the machine. The purpose of this booklet is to allow the user to take all measures and set up all the human and material resources needed for safe and long-lasting use of the machine.
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Page 4: User Liability
DR2 Bun Divider Rounder User liability Working Safety The machine must be used only by personnel suitably trained for the purpose and who have been trained in the contents of this publication. To ensure safe work, comply with the following instructions: •... -
Page 5: Safety Precautions
DR2 Bun Divider Rounder Safety precautions To ensure maximum safety and optimum These safety alert symbols mean CAUTION, performance from this machine it is essential WARNING or STOP/DANGER - a personal that you or any other operator of the machine safety instruction. - Page 6 DR2 Bun Divider Rounder Before you start the A U T O M AT I C ROBOT Before starting, undertake a General Safety check • Area clean and free from obstructions, e.g. nothing placed on top of the machine such as a dough knife, etc.
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Page 7: Names Of Parts
DR2 Bun Divider Rounder Names of parts Moulding Plate Lock Pin Pressing Lever Rotating Head Chamber Volume Adjustment Spindle Removable Guards Counter Weight Moulding Plate Locking Pin Cutting Lever Moulding Ring Rounding Lever Power Switch Moulding Plate Location Pin Moulding Plate... -
Page 8: Installation
DR2 Bun Divider Rounder Hazard Risk Analysis ✗ Installation Machine in use 1 Locate the machine on a flat WARNING: even surface and ensure Only qualified employees may stability. operate this machine. Single person operation only. Other persons should keep well clear of the machine. - Page 9 DR2 Bun Divider Rounder Hazard Risk Analysis 5 Never allow electrical cord to 7 Rotating the Divider Head for become jammed, wrapped cleaning requires care. around or over the machine in Always rotate Head by case it is severed by the action placing hands as illustrated, of the machine.
- Page 10 DR2 Bun Divider Rounder Safe Operating Procedure 2 Check or place the electrical WARNING: cord in the appropriate socket and turn power on. Only qualified employees may operate this machine. Single person operation only. 1 Check that all switches are in...
- Page 11 DR2 Bun Divider Rounder Working the machine WARNING: 3. Place dough on the Moulding 5. Holding the Pressing Lever Plate and insert into the down, pull the Cutting Lever Only qualified employees may machine. Make sure the to the right to lower the operate this machine.
- Page 12 DR2 Bun Divider Rounder Standard Operations Checklist OPERATION INSTRUCTIONS STANDARD EXAMPLE 30 x 80gm rolls from a 2.4Kg dough piece Place the pre weighed dough on Use Moulding Plate with the cups the Moulding Plate side up. Dough piece should be...
- Page 13 DR2 Bun Divider Rounder Standard Operations Checklist OPERATION INSTRUCTIONS Hold the Pressing Lever The Blades will cut, down as far as it will go and the compressed dough into pull the Cutting Lever to the equal sized pieces. right. Continue to hold the Pressing...
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Page 14: Cleaning Procedure
DR2 Bun Divider Rounder Cleaning Procedure WARNING: 4 Undo the two screws on rear 7 While rotating the Head, Only trained employees may Safety Guard with socket using the Cutting Lever, clean this machine. Single wrench. insert the Locking Pin into the person operation only. - Page 15 DR2 Bun Divider Rounder Cleaning Procedure continued 10 Place the Moulding Ring 13 After cleaning, return the 16 Remove the Locking Pin. securely on a bench. Blades to the normal operating position by pushing the Cutting Lever to the left and returning the Pressing Lever to its “at rest”...
- Page 16 20 Wipe all surfaces with a damp cloth. Dry all external surfaces. 21 Wheel the machine back to its correct location. The DR2 Divider Rounder is now ready to re-commence operation. WARNING: Make sure that there is no dough residual between the Moulding Plate and the Rounding Plate.
- Page 17 Staff Training Pages in the following section of this manual should be copied and used when training staff to operate the DR2 Bun Divider Rounder MOFFAT suggests that competency assessment check lists be completed and signed, and a copy kept in the personnel files for future reference.
- Page 18 Comments To gain competency in the use of the DR2 Bun Divider Rounder the assessor must be satisfied that the operator has consistently applied the knowledge and skills in all of the above elements. This form should be signed off only when the assessor is satisfied that the employee/trainee is competent to carry out all of the tasks described above.
- Page 19 • Procedures specific to the DR2 Bun Divider Rounder ? Comments To gain competency in the use of the DR2 Bun Divider Rounder the assessor must be satisfied that the operator has consistently applied the knowledge and skills in all of the above elements.
- Page 20 DR2 Bun Divider Rounder Machine Based Trouble Shooting Remedy Problem Possible cause The DR2 Bun Divider Rounder Not plugged in to socket at main Plug in and switch on. does not operate/start. switch. The main switch is OFF. Turn on at mains supply.
- Page 21 DR2 Bun Divider Rounder Machine Based Trouble Shooting continued Remedy Problem Possible cause The DR2 Bun Divider Rounder Moulding Plate not located correctly Locate Moulding Plate correctly. Moulding Plate scored or damaged when rounding. during moulding. Damaged or broken Divider Blade.
- Page 22 DR2 Bun Divider Rounder Product Based Trouble Shooting Remedy Problem Possible cause The dough pieces do not have the Dough piece is not centred on the Ensure the dough is placed evenly in same weight. Moulding Plate. the centre of the Moulding Plate, and within the circles of the Plate.
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Page 23: Risk Assessment
DR2 Bun Divider Rounder Risk Assessment The following risk assessment covers the reasonably foreseeable hazards to health and safety arising from the DR2 Bun Divider Rounder and from systems of work associated with this machine. Hazard identified Existing controls Consequences... - Page 24 DR2 Bun Divider Rounder Risk Assessment The following risk assessment covers the reasonably foreseeable hazards to health and safety arising from the DR2 Bun Divider Rounder and from systems of work associated with this machine. Hazard identified Existing controls Consequences...
- Page 25 DR2 Bun Divider Rounder Risk Assessment The following risk assessment covers the reasonably foreseeable hazards to health and safety arising from the DR2 Bun Divider Rounder and from systems of work associated with this machine. Hazard identified Existing controls Consequences...