Gas: Natural and LP Steam Technical specifications Installation instructions Operating instructions Maintenance IPD170 IPSO-USA 3101 South Haven Hwy. 77 - Suite A Panama City, FL 32405 Tel: (850) 271-8486 THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER MANIPD170 8/06...
IMPORTANT NOTICES—PLEASE READ For optimum efficiency and safety, we recommend that you read the Manual before operating the equipment. Store this manual in a file or binder and keep for future reference. WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.
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IMPORTANT NOTICES—PLEASE READ WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials. Do not put into this dryer flammable items such as baby bed mattresses, throw rugs, undergarments (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire.
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IMPORTANT NOTICES—PLEASE READ ATTENTION: L’ACHETEUR DOIT PLACER L’AVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE: AVERTISSEMENT. Assurez-vous de bien suivre les instructions donnees dans cette notice pour reduire au minimum le risque d’incendie ou d’explosion ou pour eviter tuot dommage materiel, toute blessure ou la mort. __ Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre...
(3) years due to normal wear and tear, and with respect to all new repair or replacement parts for IPSO equipment for which the three (3) year warranty period has expired, or for all new repair or replacement parts for equipment other than IPSO equipment, the warranty period is limited to ninety (90) days from date of sale.
TABLE OF CONTENTS Air Switch Assembly ......................65 Two Timer Control Panel Assembly ..................66 DMP Control Panel Assembly .................... 67 Pro Control Panel Assembly ....................68 ProHC Control Panel Assembly ..................69 Rear Motor Control Assembly .................... 70 Parts - TM200 Gear Reducer ..................... 71 Gas Bonnet Assembly ......................
SYMBOLS The following symbols are used in this manual and/or on the machine. Symbol Description NOTE! Hot! Do Not Touch Heiß! Nicht Beruhren Haute temperature! Ne pas toucher Caliente! no tocar dangerous voltage tension dangereuse Gefährliche elektrische Spannung tension peligrosa marche conectado arrêt...
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SYMBOLS Description Symbol rotation in two directions rotation dans les deux sens Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos direction of rotation sens de mouvement continu de rotation Drehbewegung in Pfeilrichtung movimiento giratorio o rotatorio en el sentido de la flecha End of Cycle caution attention...
UNPACKING/GENERAL INSTALLATION (ALL DRYERS) This dryer is packed in a large wooden crate. UNPACKING Upon arrival of the equipment, any damage in shipment should be reported to the carrier immediately. Upon locating permanent location of a unit, care should be taken in movement and placement of equipment.
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GENERAL INSTALLATION (ALL DRYERS) IMPORTANT Provide adequate clearance for air openings into the combustion chamber. GENERAL Replacement parts for this dryer are available from your distributor or by contacting the factory at the address or phone number printed on the cover of this manual. 1 .
ELECTRICAL CONNECTIONS (WITH GROUNDING INSTRUCTIONS Dryers must be electrically grounded by a separate #14 or larger ELECTRICAL green wire from the grounding terminal within the service connection CONNECTIONS box, to a cold water pipe. In all cases, the grounding method must comply FOR ALL DRYERS with local electrical code requirements;...
GAS PIPING The size of the gas service pipe is dependant upon many variables, such GAS SERVICE as tees, lengths, etc. Specific pipe size should be obtained from the gas INSTALLATION supplier. Refer to the Gas Pipe Size Chart in this manual for general gas INFORMATION pipe size information.
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GAS PIPING INSTALLATION (ILLUSTRATION) Page 18...
GAS PIPE SIZE CHART TOTAL BTU/HR GAS PIPE SIZE FOR 1000 Btu (252 kcal/h) NATURAL GAS (for LP Gas correct AT 7” w. c. (17.5 bar) PRESSURE TOTAL total Btu/h below by KCAL multiplying by .6) In figuring total length of pipe, make allowance for tees and elbows. H O U R (25 ft.) (50 ft.)
GAS PIPING INSTALLATION GAS PIPING 1. The installation must conform to local codes or in absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 or INSTALLATION the CAN/CGA-B149, Installation Codes. 2. Check with utilities for proper gas pressure and gas supply line. 3.
Steam Dryers - Option Installation Instructions (When The Steam Bonnet Is Shipped Separate) STEAM DRYERS -OPTION 1. The dryer comes in two wood crates: INSTALLATION INSTRUCTIONS A - Very large crate B - Smaller crate 2 . Open Crate A and lift dryer off the skid and set in place. 3 .
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I - Control Box Assembly and II - Steam Bonnet Assembly (When The Steam Bonnet Is Shipped Seperate) I - Control Box Assembly II - Steam Bonnet Assembly Page 22...
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STEAM PIPING - INSTALLATION INSTRUCTIONS STEAM PIPING - Set and anchor dryer in position. Machine should be level INSTALLATION assure proper steam circulation. INSTRUCTIONS 2. To prevent condensate draining from headers to dryer, piping should have a minimum 12” (305 mm)above respective header.
DRYER INSTALLATION WITH MULTIPLE EXHAUST For Exhaust Duct less than 14 feet (5 m) and 2 elbows equivalent and less than 0.3 inches (.8 mbar) static pressure. DRYER EXHAUSTS Area of section “A-A” must be equal to the sum of dryer exhaust pipes entering multiple exhaust pipe.
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DRYER INSTALLATION WITH MULTIPLE EXHAUST (ILLUSTRATION) Page 26...
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DRYER INSTALLATION WITH MULTIPLE EXHAUST For Exhaust Duct more than 14 feet (5 m) and 2 elbows equivalent EXHAUST and more than 0.3 inches (8 mm) static pressure. INSTALLATION— MULTIPLE MANIFOLD 1. Make-up air from outside building may enter enclosure from top or side walls.
SUGGESTED MINIMUM DRYER MAKE-UP AIR REQUIREMENTS Dryer Dryer Pocket Maximum Air Flow Duct Size For Required Make-up Model Capacity Rate per Pocket Service Connection Air Area per Pocket m3/h inch sq. inch cm2 IPD30 ST 13.6 IPD75 ST 1000 1700 1240 IPD110.1 2200...
DRYER INSTALLATION WITH SEPARATE EXHAUST (PREFERRED) DRYER INSTALLATION WITH SEPARATE EXHAUST DRYER INSTALLATION (PREFERRED) WITH SEPARATE EXHAUST (PREFERRED) For Exhaust Duct less than 14 feet (5 m) and 2 elbows equivalent and less than 0.3 (8 mm) inches static pressure. NEVER exhaust the dryer into a chimney.
DRYER AIR FLOW INSTALLATION Nothing is more important than air flow for the proper operation of a clothes dryer. A DRYER AIR FLOW dryer is a pump which draws make-up air from the out-of-doors, through the heater, INSTALLATION through the clothes and then forces the air through the exhaust duct back to the out-of- doors.
RULES FOR SAFE OPERATION OF DRYER 1. Be sure your dryer is installed properly in accordance with the RULES FOR SAFE recommended instructions. OPERATION OF DRYER 2. CAUTION Be safe—shut main electrical power supply and gas supply off externally before attempting service. 3.
ENERGY SAVING TIPS Install dryer so that you can use short, straight venting. Turned ENERGY SAVING TIPS elbows and long vent tubing tend to increase drying time. Longer drying time means the use of more energy and higher operating costs. Operate dryer using full-size loads.
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OPERATING INSTRUCTIONS—TWO TIMER MODELS OPERATING INSTRUCTIONS—TWO TIMER MODELS OPERATING INSTRUCTIONS—TWO 1. After loading the dryer with the water washed clothes load, TIMER MODELS close the loading door. For better drying, do not load dryer with combination of garments that twist. 2.
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OPERATING INSTRUCTIONS—TWO TIMER MODELS OPERATING OPERATING INSTRUCTIONS—TWO TIMER MODELS (continued) INSTRUCTIONS—TWO TIMER MODELS What is happening to the drying operation: a. The fan motor will operate. b. The basket will rotate. c. The heat source will be energized. d. The heated air will mix with the water washed clothes to evaporate the moisture from the garments.
SERVICE SAVERS To help you troubleshoot the dryer, listed below are the most common TROUBLESHOOTING reasons for service calls and some answers to the problems. Before you call service, please review the following items: 1. Is the door completely closed? 2.
TROUBLESHOOTING CHART TROUBLE CAUSE REMEDY Motor will not start. No power. Check fuses on circuit breakers. Make sure main control switch is ON. Incorrect power. Check power source; voltage, phase and frequency must be the same as specified on electrical rating plate. Time off.
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TROUBLESHOOTING CHART TROUBLE CAUSE REMEDY Dryer runs, but no heat. Incorrect voltage. Check for correct control voltage - 24V. No voltage. Check power supply, check secondary voltage on transformer and check wiring and wiring diagram. Lint Door open. Close lint door. Defective gas valve.
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TROUBLESHOOTING CHART TROUBLE CAUSE REMEDY Main burners burning Dirt in burner. Blow out. improperly. High gas pressure. Adjust gas pressure per rating plate. Orifice too large. Send to factory for correct orifices. Restricted or blocked Clean exhaust. exhaust. Main burner cycles on and Defective ground.
DIRECT-SPARK IGNITION OPERATION DIRECT SPARK NOTE: Some models are equipped with a dual ignition system. The dual ignition system contains two Direct Spark IGNITION Ignition modules in parallel. Each module has its own OPERATION Flame Sense circuit and acts independently of the other. If either Bonnet Limit Thermostat opens because of high heat or flame impingement, the entire ignition system will shut down.
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DIRECT SPARK IGNITION OPERATION FLOW CHART Page 41...
MAINTENANCE—GENERAL CLEAN LINT TRAP DAILY. Remove lint before starting day’s operation. A clean lint trap will increase DAILY the efficiency of the dryer, as the moisture-laden air will be exhausted more quickly. DRYER AREA. Keep dryer area clean and free from combustible materials, gasoline and other flammable vapors and liquids.
BASKET ALIGNMENT FOR DRYERS WITH TM200 GEAR REDUCER Page 44...
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BASKET ALIGNMENT FOR DRYERS WITH TM200 GEAR REDUCER INSTRUCTIONS INSTRUCTIONS FOR ALIGNING BASKETS ON 1. Loosen bolts number one (1) through five (5). 110 LB. DRYERS 2. Place pin “A” in position shown in figures 1 and 2. 3. Check pins “B” at position shown in figures 1 and 2 for equal clearance.
BASKET ALIGNMENT FOR DRYERS WITH GEAR MOTOR Jacket Rear View BASKET TOO LOW If there are shims under Bearing B; 1. Loosen bolts 2. Remove shim(s). 3. Tighten bolts - check alignment. If there are no shims under B; 1. Loosen bolts on bearing A. 2.
SHIMMING THE BASKET AND SPIDER ASSEMBLY This procedure is normally necessary when replacing either the basket INSTRUCTIONS FOR or the spider assembly on any dryer. The alignment of these two parts SHIMMING THE BASKET are crucial in assuring a true running basket. AND SPIDER ASSEMBLY A.
AIR SWITCH ADJUSTMENT AIR SWITCH 1. Shut off current; disconnect leads and remove air switch. 2. Lay air switch assembly on flat surface. Adjust air blade at “A” ADJUSTMENT (figure 1) so that air blade lays flat and surface “B” is parallel to the flat surface.
DRYERS WITH REVERSING CONTROL TIMER Instructions INSTRUCTIONS FOR In operation, coasting of basket increases, making it necessary to DRYERS WITH readjust reversing timer. REVERSING CONTROL TIMER CAUTION Failure to do this will cause the thermal overload units for the basket to cut-out unnecessarily and probably damage the gear reducer.
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DRYERS WITH REVERSING CONTROL Instructions INSTRUCTIONS FOR DRYERS WITHOUT NOTE REVERSING CONTROL Fan rotates counter-clockwise as viewed from back end of FAN AND BASKET motor. See arrow on motor support. ROTATION Basket rotates counter-clockwise as viewed from back end of motor. See arrow on motor support.
LARGE GEAR REDUCER MAINTENANCE LARGE GEAR REDUCER MAINTENANCE LARGE GEAR REDUCER Before placing the dryer in operation, check the oil level. If the oil level MAINTENANCE is correct, it can be checked by removing the fill overflow plug on the right hand side of the gear reducer (facing rear).
TU15449 FRONT PANEL ASSEMBLY * Cover plate used for DMP and PRO HC. Ref. Ref. Part No. Description Part No. Description EA-00652-0 Reed Switch TU5503 Door latch spacer SB-00975-0 #6-32 Screw TU15966 Gasket PIF172 Hinge post bearing TU15107 Door glass - 20 1/4” TU15448 Front panel (Specify color) TUA2319H...
TU14624 - Burner Access Door complete (Specify color) CA-13098-0 Gasket, DR dryer control doors SB-00951-0 Screw,#8 X 7/16" Philips F.H. TU14622 Asm, Access door weld (Specify color) TU14623 Trim, Burner access door IPSO Logo, IPSO TU5739 Rod, support arm Page 59...
PARTS—TM200—LARGE GEAR REDUCER WITH BRONZE TEETH PART DESCRIPTION PART DESCRIPTION NO.. TM203 Housing TM218 Small Closed End Cap K474 Oil Level Plug Kit VSB134 3/8” Split Lockwasher (Pkg. of 6) TM119 1/4” Vent Plug TU3246 3/8” - 16 x 1” Cap Screw (Pkg.
GAS BONNET AND BURNER ASSEMBLY PART DESCRIPTION PART DESCRIPTION NO.. TU15763 - Natural Gas Bonnet TU4606 3/4” x 4” Nipple TU15767 - LP Gas Bonnet TU4934 1/4” - 20 Hex Nut TU13823 3/4” x 36” Nipple TU14058 Gas Manifold TU3539 Burner Orifice - 3 each CB36 1/4”...