Troy-Bilt TB65SS Operator's Manual page 2

SERVICE INFORMATION
TABLE OF CONTENTS
Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Oil and Fuel Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Starting/Stopping Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Maintenance & Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Cleaning and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
All information, illustrations, and specifications in this manual are based on the latest product information
available at the time of printing. We reserve the right to make changes at any time without notice.
Copyright© 2009 MTD SOUTHWEST INC, All Rights Reserved.
For service call 1-800-828-5500 in the United States or 1-800-668-1238 in Canada to obtain a list of authorized
service dealers near you. For more details about your unit, visit our website at www.troybilt.com or
www.troybilt.ca.
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
DO NOT RETURN THE UNIT TO THE RETAILER. PROOF OF PURCHASE WILL BE REQUIRED FOR
WARRANTY SERVICE.
THIS PRODUCT IS COVERED BY ONE OR MORE U.S. PATENTS. OTHER PATENTS PENDING.
Service on this unit both within and after the warranty period should be performed only by an authorized and
approved service dealer.
Before beginning, locate the unit's model plate. It lists the model and serial numbers of your unit. Refer to
the sample plate below and copy the information for future reference.
Copy the model and parent part number here:
Copy the serial number here:
RULES FOR SAFE OPERATION
CALIFORNIA PROPOSITION 65 WARNING
THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
SPARK ARRESTOR NOTE
NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon and Washington.
All U.S. Forest Land and the state of California (Public Resources Codes 4442 and 4443), Oregon and
Washington require, by law that certain internal combustion engines operated on forest brush and/or grass-
covered areas be equipped with a spark arrestor, maintained in effective working order, or the engine be
constructed, equipped and maintained for the prevention of fire. Check with your state or local authorities for
regulations pertaining to these requirements. Failure to follow these requirements could subject you to liability
or a fine. This unit is factory equipped with a spark arrestor. If it requires replacement, ask your LOCAL
SERVICE DEALER to install the Accessory Part #753-05169 Muffler Assembly.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their
explanations, deserve your careful attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not substitutes for proper accident
prevention measures.
SYMBOL MEANING
WARNING:
Failure to obey a safety warning can result in injury to yourself and others.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION:
Failure to obey a safety warning may result in property damage or personal
injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire,
electric shock and personal injury.
SAFETY ALERT:
Indicates danger, warning or caution. Attention is required in order to
avoid serious personal injury. May be used in conjunction with other symbols or pictographs.
DANGER:
Failure to obey a safety warning will result in serious injury to yourself or to
others. Always follow the safety precautions to reduce the risk of fire, electric shock and
personal injury.
NOTE: Advises of information or instructions vital to the operation or maintenance of the equipment.
Read the Operator's Manual and follow all warnings and safety instructions. Failure to do so
can result in serious injury to the operator and/or bystanders.
FOR QUESTIONS, CALL 1-800-828-5500 IN U.S. OR 1-800-668-1238 in CANADA
• IMPORTANT SAFETY INSTRUCTIONS •
READ ALL INSTRUCTIONS BEFORE OPERATING
WARNING:
When using the unit, all safety rules must be followed. Please read these
instructions before operating the unit in order to ensure the safety of the operator and any
bystanders. Please keep these instructions for later use.
• Read the instructions carefully. Be familiar with the controls and proper use of the unit.
• Do not operate this unit when tired, ill, or under the influence of alcohol, drugs, or medication.
• Children and teens under the age of 15 must not use the unit, except for teens guided by an adult.
• All guards and safety attachments must be installed properly before operating the unit.
• Inspect the unit before use. Replace damaged parts. Check for fuel leaks. Make sure all fasteners are in
place and secure. Replace parts that are cracked, chipped, or damaged in any way. Do not operate the
unit with loose or damaged parts.
• Carefully inspect the area before starting the unit. Remove all debris and hard or sharp objects such as
glass, wire, etc.
• Be aware of the risk of injury to the head, hands and feet.
• Clear the area of children, bystanders, and pets. At a minimum, keep all children, bystanders, and pets
outside a 50 feet (15 m.) radius; there still may be a risk to bystanders from thrown objects. Bystanders
should be encouraged to wear eye protection. If approached, stop the unit immediately.
• Use only 0.080 inch (2.03 mm) diameter original equipment manufacturer replacement line. Never use
metal-reinforced line, wire or rope. These can break off and become dangerous projectiles.
• Squeeze the throttle control and check that it returns automatically to the idle position. Make all
adjustments or repairs before using unit.
SAFETY WARNINGS FOR GAS UNITS
WARNING:
Gasoline is highly flammable, and its vapors can explode if ignited. Take the
following precautions:
• Store fuel only in containers specifically designed and approved for the storage of such materials.
• Avoid creating a source of ignition for spilled fuel. Do not start the engine until fuel vapors dissipate.
• Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel
tank, or add fuel, when the engine is hot. Never operate the unit without the fuel cap securely in place.
Always loosen the fuel tank cap slowly to relieve any pressure in the tank.
• Mix and add fuel in a clean, well-ventilated outdoor area where there are no sparks or flames. Do not
smoke while fueling or mixing fuel. Wipe up any spilled fuel from the unit immediately. Always wipe unit
dry before using.
2
WARNING
RULES FOR SAFE OPERATION
• Move the unit at least 30 feet (9.1 m) from the fueling source and site before starting the engine. Do not
smoke or allow sparks and open flames near the area while adding fuel or operating the unit.
WHILE OPERATING
• Never start or run the unit inside a closed room or building. Breathing exhaust fumes can kill. Operate this
unit only in a well ventilated outdoor area.
• Wear safety glasses or goggles that are marked as meeting ANSI Z87.1-1989 standards. Also wear
ear/hearing protection when operating this unit. Wear a face or dust mask if the operation is dusty. Long
sleeve shirts are recommended.
• Wear heavy, long pants, boots and gloves. Do not wear loose clothing, jewelry, short pants, sandals or go
barefoot. Secure hair above shoulder level.
• The cutting head shield must always be in place while operating the unit. Do not operate unit without
both trimming lines extended, and the proper line installed. Do not extend the trimming line beyond the
length of the shield.
• This unit has a clutch. The cutting head remains stationary when the engine is idling. If it does not, have
the unit adjusted by an authorized service technician.
• Adjust the D-handle that provides the best possible grip.
• Be sure the cutting head is not in contact with anything before starting the unit.
• Use the unit only in daylight or good artificial light.
• Avoid accidental starting. Be in the starting position whenever pulling the starter rope. The operator and
unit must be in a stable position while starting. See Starting/Stopping Instructions.
• Use the right tool. Only use this tool for the purpose intended.
• Do not overreach. Always keep proper footing and balance.
• Always hold the unit with both hands when operating. Keep a firm grip on both the front and rear handle
or grips.
• Keep hands, face, and feet at a distance from all moving parts. Do not touch or try to stop the cutting
head when it is rotating.
• Do not touch the engine or muffler. These parts get extremely hot from operation. They remain hot for a
short time after turning off the unit.
• Do not operate the engine faster than the speed needed to cut, trim or edge. Do not run the engine at
high speed when the unit is not in use.
• Always stop the engine when cutting is delayed or when walking from one cutting location to another.
• If striking or becoming entangled with a foreign object, stop the engine immediately and check for
damage. Do not operate before repairing damage. Do not operate the unit with loose or damaged parts.
• Stop and switch the engine to off for maintenance, repair, or for changing the cutting head or other Add-Ons.
• Use only original equipment manufacturer replacement parts and accessories for this unit. These are
available from a local authorized service dealer. Use of any unauthorized parts or accessories could lead
to serious injury to the user, or damage to the unit, and void the warranty.
• Keep unit clean of vegetation and other materials. They may become lodged between the cutting head
and shield.
• To reduce fire hazard, keep the engine and muffler free from grass, leaves, excessive grease or carbon
build up.
OTHER SAFETY WARNINGS
• Never store the unit, with fuel in the tank, inside a building where fumes may reach an open flame or spark.
• Allow the engine to cool before storing or transporting. Be sure to secure the unit while transporting.
• Store the unit in a dry area, locked up or up high to prevent unauthorized use or damage, out of the reach
of children.
• Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from
debris. Clean after each use. See the Cleaning and Storage instructions.
• Keep these instructions. Refer to them often and use them to instruct other users. If loaning someone this
unit, also loan them these instructions.
SAVE THESE INSTRUCTIONS
• SAFETY AND INTERNATIONAL SYMBOLS •
This operator's manual describes safety and international symbols and pictographs that may appear
on this product. Read the operator's manual for complete safety, assembly, operating, maintenance,
and repair information.
SYMBOL MEANING
• SAFETY ALERT SYMBOL
Indicates danger, warning or caution. May be used in conjunction with other symbols
or pictographs.
• READ OPERATOR'S MANUAL
WARNING:
Read the operator's manual(s) and follow all warnings and safety
instructions. Failure to do so can result in serious injury to the operator and/or bystanders.
• UNLEADED FUEL
Always use clean, fresh unleaded fuel
• DO NOT USE E85 FUEL IN THIS UNIT
WARNING:
It has been proven that fuel containing greater than 15% ethanol will
likely damage this engine and void the warranty.
• OIL
Refer to operator's manual for the proper type of oil.
• ON/OFF STOP CONTROL
ON / START / RUN
• ON/OFF STOP CONTROL
OFF or STOP
• CHOKE CONTROL
1. • FULL choke position
2. • PARTIAL choke position
3. • RUN choke position
• WEAR EYE AND HEARING PROTECTION
WARNING:
Thrown objects and loud noise can cause severe eye injury and hearing
loss. Wear eye protection meeting ANSI Z87.1-1989 standards and ear protection
when operating this unit. Use a full face shield when needed.
• THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY
WARNING:
Small objects can be propelled at high speed, causing injury. Keep
away from the rotating rotor.
• KEEP BYSTANDERS AWAY
WARNING:
Keep all bystanders, especially children and pets, at least 50 feet (15 m.)
from the operating area.
• HOT SURFACE WARNING
Do not touch a hot engine. These parts get extremely hot from operation and may
cause severe burns. When the unit is turned off the engine will remain hot for a short
time.
• SHARP BLADE
WARNING:
Sharp blade on cutting attachment shield. To prevent serious injury, do
not touch the line cutting blade.