Check The Winch Operation; Inspect The Columns For Damage; Inspect The Cable And Cable Pulleys - Terex Genie Superlift Advantage SL-5 Parts And Service Manual

Parts and Service Manual - First Edition
A-4

Check the Winch Operation

Detection of damage to the winch is essential to
safe machine operation. An unsafe working
condition exists if the winch is damaged or not
operating correctly. A daily check of the winch
operation allows the inspector to identify changes
in the operating condition of the winch that might
indicate damage.
1 Visually inspect the all winch components for
damage.
2 Raise the carriage through a partial cycle and
release the winch handles.
Result: The winch should operate smoothly,
free of hesitation or binding. The load should
not lower when the handles are released.
3 Fully lower the carriage.
Result: The winch should operate smoothly,
free of hesitation or binding.
A-5

Inspect the Columns for Damage

Detection of damage to columns is essential for
safe machine operation. An unsafe working
condition exists if the columns are damaged and
do not operate smoothly, free of hesitation and
binding. A daily check of the columns allows the
inspector to identify changes in the operating
condition of the mast assembly that might indicate
damage.
1 Visually inspect the exterior of each column for
the following:
· dents, gouges or abrasions
· bends or warping
· excessive wear
Part No. 32283
Section 4 - Scheduled Maintenance Procedures
2 Raise and lower all columns through a complete
cycle.
Result: Columns should raise and lower
smoothly, free of hesitation and binding.
A-6
Inspect the Cable and
Cable Pulleys
Detection of damage to cable or pulleys is
essential for safe machine operation. An unsafe
working condition exists if these components are
damaged and do not operate smoothly. A daily
check of this system allows the inspector to identify
changes in the operating condition that might
indicate damage.
1 Visually inspect the cable and components for
the following:
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2 Using proper lifting techniques, lay the machine
back against a sawhorse or other suitable
support and check to be sure of the following:
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Genie Superlift Advantage
TABLE A PROCEDURES
frayed or broken wire strands
kinks in the cable
corrosion
paint or foreign materials
split or cracked swagged end(s)
cable is properly secured to the winch
cable is properly secured to the mast
cable is on the pulleys
upper and lower mounting brackets are
properly secured
no broken or damaged pulleys
no unusual or excessive pulley wear
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