Terex Genie Z-45 DC Manuals

Manuals and User Guides for Terex Genie Z-45 DC. We have 9 Terex Genie Z-45 DC manuals available for free PDF download: Maintenance Manual, Service And Repair Manual, Operator's Manual, Operator's Manual Supplement

Terex Genie Z-45 DC Maintenance Manual (198 pages)

Brand: Terex | Category: Boom Lifts | Size: 8.19 MB

Terex Genie Z-45 DC Maintenance Manual (192 pages)

Brand: Terex | Category: Boom Lifts | Size: 5.99 MB

Terex Genie Z-45 DC Maintenance Manual (185 pages)

Brand: Terex | Category: Boom Lifts | Size: 4.09 MB

Terex Genie Z-45 DC Service And Repair Manual (143 pages)

Brand: Terex | Category: Lifting Systems | Size: 3.59 MB

Find a Manual for this Model
2
Safety Rules
4
Table of Contents
6
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Oil Specifications
12
Hydraulic Component Specifications
15
Manifold Component Specifications
15
Kubota D1105 Engine Specifications
16
Kohler KDW1404 Engine Specifications
17
Machine Torque Specifications
18
Machine Component Weights
18
Hydraulic Hose and Fitting Torque Specifications
19
Torque Procedure
20
Repair Procedures
22
Introduction
22
Cailbration Process Steps
24
Platform Controls
25
How to Adjust the Joystick Threshold Setting
26
How to Adjust the Maximum Speed Setting (Hydraulic Functions)
27
How to Adjust the Function Ramp Rate Setting
29
How to Calibrate Booms Angle Sensors
31
How to Clear the Fault History
32
Platform Components
33
Platform Leveling Slave Cylinder
33
Platform Rotator
34
Platform Overload System
35
How to Perform a Zero Load Platform Calibration
35
How to Perform a Full Load Platform Calibration
36
How to Replace the Platform Overload Load Cell
38
How to Reset Overload Recovery Message
39
Jib Boom Components
40
Jib Boom
40
Jib Boom Lift Cylinder
41
Primary Boom Components
42
Cable Track
42
How to Repair the Cable Track
44
Primary Boom
44
How to Disassemble the Primary Boom
46
Primary Boom Lift Cylinder
47
Primary Boom Extension Cylinder
48
Platform Leveling Master Cylinder
49
Secondary Boom Components
50
Secondary Boom
51
Secondary Boom Lift Cylinders
55
Engines
56
RPM Adjustment
56
How to Replace the Motor Tach Sensor
56
Ground Controls
57
Control System Fault Recovery Switch
57
How to Use Control System Fault Recovery Switch
57
Hydraulic Pumps
58
Function Pump
58
How to Check the Function Pump Calibration
59
Manifolds
60
Function Manifold Components
60
Valve Adjustments - Function Manifold
64
How to Adjust the Proportional Relief Valve and Hydraulic Pressure Sensor
64
How to Adjust the Secondary Boom down Relief Valve
65
Jib Boom / Platform Rotate Manifold Components
66
Turntable Rotation Manifold Components
67
Directional Valve Manifold Components
68
How to Set up the Directional Valve Linkage
69
How to Test a Coil Diode
71
Turntable Rotation Components
72
Turntable Rotation Assembly
72
How to Replace the Universal Tilt Sensor
73
How to Calibrate the Universal Tilt Sensor
73
Axle Components
74
Oscillating Axle Cylinders
74
How to Remove the Steer Cylinder
75
How to Calibrate the Steer Angle Sensor
75
Fault Codes
77
Introduction
77
Control System Fault Codes
78
Fault Codes Ground Controls
78
How to Retrieve Control System Fault Codes - Platform Controls
79
Control System Fault Codes
81
Navigation Menus
105
Top Menu
105
Faults Navigation Menu
106
Options Navigation Menu
107
Settings Navigation Menu
108
Advanced and Drive Navigation Menu
109
Schematics
111
Introduction
111
Electrical Symbol Legend
112
Hydraulic Symbols Legend
113
Electrical Component and Wire Color Legends
114
Kubota Engine Fuse and Relay Module
118
Kohler Engine Fuse and Relay Module
119
Limit Switch/Angle Sensor Legend
120
Electrical Schematics
121
Electrical Schematic, Chassis and Turntable
122
Electrical Schematic, TCON
123
Electrical Schematic, PCON
126
Electrical Schematic, Kubota Engine Models
127
Electrical Schematic, Kohler Engine Models
130
Electrical Schematic, Front Motor Controllers
131
CAN Bus Wiring Diagram
134
Power Cable Wiring Diagram
135
AC / DC Junction Box Wiring Diagram
138
RCBO Option Wiring Diagram
139
Hydraulic Schematics
141
Hydraulic Schematic
142

Terex Genie Z-45 DC Service And Repair Manual (140 pages)

Brand: Terex | Category: Boom Lifts | Size: 4.96 MB

Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Specifications
13
Hydraulic Component Specifications
15
Manifold Component Specifications
15
Kubota D1105 Engine Specificatios
16
Machine Torque Specifications
17
Machine Component Weights
17
Hydraulic Hose and Fitting Torque Specifications
18
Torque Procedure
19
Repair Procedures
20
Introduction
20
Calibration Process Steps
21
Platform Controls
22
How to Calibrate Booms Angle Sensors
28
How to Clear the Fault History
29
Platform Components
30
Platform Leveling Cylinder
30
Platform Rotator
31
Platform Overload System
33
How to Reset Overload Recovery Fault
34
Jib Boom Components
35
Jib Boom
35
Boom Lift Cylinder
36
Primary Boom Components
38
Cable Track
38
- How to Repair the Cable Track
  40
Primary Boom
40
- How to Disassemble the Primary Boom
  42
Primary Boom Lift Cylinder
43
Primary Boom Extension Cylinder
44
Platform Leveling Master Cylinder
45
Secondary Boom Components
46
Secondary Boom Lift Cylinder
47
Engines
53
RPM Adjustment
53
- How to Replace the Motor Tach Sensor
  53
Ground Controls
54
Control System Fault Recovery Switch
54
- How to Use the Control System Fault Recovery Switch
  55
Hydraulic Pumps
56
Function Pump
56
- How to Check the Function Pump Calibration
  57
Manifolds
58
Function Manifold Components
59
Valve Adjustments-Function Manifold
63
- How to Adjust the Proportional Relief Valve and Hydraulic Pressure Sensor
  63
- How to Adjust the Secondary Boom down Relief Valve
  64
Jib Boom / Platform Rotate Manifold Components
65
Turntable Rotation Manifold Components
66
Directional Valve Manifold Components
67
How to Set up the Oscillate Directional Valve
68
Valve Coils
69
- How to Test a Coil Diode
  69
Turntable Rotation Components
71
Turntable Rotation Assembly
71
How to Replace the Universal Tilt Sensor
72
- How to Calibrate the Universal Tilt Sensor
  72
Axle Components
73
Oscillating Axle Cylinders
73
How to Remove the Steer Cylinder
74
- How to Calibrate the Steer Angle Sensor
  74
Fault Codes
77
Introduction
77
Control System Fault Codes
78
Fault Codes Ground Controls
78
How to Retrieve Control System Fault Codes - Platform Controls
79
Control System Fault Codes
80
Navigation Menus
105
Faults Navigation Menu
105
Options Navigation Menu
106
Settings Navigation Menu
107
Schematics
109
Introduction
109
Electrical Symbol Legends
110
Hydraulic Symbol Legends
111
Electrical Component and Wire Color Legends
112
Kubota Engine Fuse and Relay Module
115
DC Charger Wiring (DC Option)
116
AC Input Wiring (DC Option)
117
AC Input Wiring CE Option
118
CAN BUS Wiring Diagram - DC Models
119
Limit Switch/Angle Sensor Legend
120
Electrical Schematics - Options
121
Wiring Diagram - Options Schematics
121
Schematics - Options, DC and FE Models Schematics
125
Power Cable Wiring Diagram
127
Hydraulic Schematics
129
Hydraulic Schematic - DC and FE Models
130
Electrical Schematics
131
Electrical Schematic - DC and FE Models
132
Ground Control Box Terminal Strip Wiring Dagram
137

Terex Genie Z-45 DC Operator's Manual (80 pages)

Brand: Terex | Category: Boom Lifts | Size: 20.93 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
22
Work Area Safety
23
Legend
31
Controls
32
Inspections
40
Operating Instructions
59
Transport and Lifting Instructions
71
Maintenance
74
Specifications
77

Terex Genie Z-45 DC Operator's Manual (79 pages)

Brand: Terex | Category: Boom Lifts | Size: 2.88 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
16
Work Area Safety
17
Legend
26
Controls
27
Inspections
35
Operating Instructions
52
Transport and Lifting Instructions
66
Maintenance
69
Specifications
72

Terex Genie Z-45 DC Operator's Manual (65 pages)

Brand: Terex | Category: Boom Lifts | Size: 8.72 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
11
Personal Safety
15
Work Area Safety
16
Legend
24
Controls
25
Inspections
32
Operating Instructions
46
Transport and Lifting Instructions
55
Maintenance
58
Specifications
61

Terex Genie Z-45 DC Operator's Manual Supplement (17 pages)

Brand: Terex | Category: Boom Lifts | Size: 0.55 MB

Terex Categories

Boom Lifts Lifting Systems Construction Equipment Scissor Lifts Compact Loader

More Terex Manuals

Terex Genie Z-45 DC Manuals

Terex Genie Z-45 DC Maintenance Manual (198 pages)

Table of Contents

Terex Genie Z-45 DC Maintenance Manual (192 pages)

Table of Contents

Safety Rules

Performance Specifications

Torque Specifications

Engine Specifications

Hydraulic Specifications

Maintenance Procedures

Commissioning Procedures

Quarterly Maintenance Procedures

Annual Maintenance Procedures

Terex Genie Z-45 DC Maintenance Manual (185 pages)

Table of Contents

Terex Genie Z-45 DC Service And Repair Manual (143 pages)

Table of Contents

Terex Genie Z-45 DC Service And Repair Manual (140 pages)

Table of Contents

Terex Genie Z-45 DC Operator's Manual (80 pages)

Table of Contents

Terex Genie Z-45 DC Operator's Manual (79 pages)

Table of Contents

Terex Genie Z-45 DC Operator's Manual (65 pages)

Table of Contents

Terex Genie Z-45 DC Operator's Manual Supplement (17 pages)

Table of Contents

Related Products

Terex Categories