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Newco Moo-Cafe User Manual

Newco moo-cafe: user guide
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Summary of Contents for Newco Moo-Cafe

  • Page 2: Table Of Contents

    FEATURES/ SPECIFICATIONS ...4 NEWCO PRODUCT WARRANTY ...4 ITEMS INCLUDED WITH MACHINE ...5 EQUIPMENT START-UP PROCEDURE ...7 EQUIPMENT CALIBRATION ...7 SANITATION...11 PROGRAMMABLE BUTTONS ...13 PRODUCT RATIO...15 PORTION CONTROL ...16 MANUAL DISPENSE ...17 HOT / COLD WATER SELECTION ...18 WHIPPER MOTOR ENABLE/DISABLE...19 BAG TRACKING ...20...
  • Page 3 NOTICE: Read and follow all notices posted on this machine. Do not damage or destroy these notices as they are for your protection WARNING DO NOT OVERLOAD CIRCUIT. ALWAYS ELECTRICALLY GROUND THE CHASSIS OR ADAPTOR PLUG. DO NOT DEFORM PLUG OR CORD. FOLLOW NATIONAL AND LOCAL ELECTRICAL CODES.

  • Page 4: Features/ Specifications

    This warranty is conditioned on the Buyer 1) giving Newco prompt notice of any claim to be made under this warranty by telephone at (800) 556-3926 or by writing to PO Box 852, Saint Charles, MO 63302;...

  • Page 5: Items Included With Machine

    SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND. In no event shall Newco be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
  • Page 6 NOTE: The MCM-Combo machine weighs approximately 100 LBS . Use more than one person when unpacking and lifting machine. DO NOT LIFT BY THE DOOR. See illustrated machine set-up guide supplied with equipment. Remove the box containing the accessories listed above. remove the 4”...

  • Page 7: Equipment Start-Up Procedure

    Equipment Start-Up Procedure 1. Plug machine into electrical supply [120V, 1.8 KW, 15A,] [240V, 3 poles, 4 wire grounding type Twist-Plug Receptacle. For 240V units, Use L6-20R or L6-30R, 2 pole, 3 wire Twist-Plug Receptacle]. Hot water tank will start filling.
  • Page 8 Product Calibration Instructions Overview: Machine H2O settings are calibrated at the factory and normally do not need adjustment. Concentrate calibration should be performed at initial machine set-up, and each time the product density (or viscosity) changes. (If same product is used, I.e. just changing out an empty box of the same product, channel does not need recalibration) Should it become necessary to re-calibrate H2O settings, see page 25...
  • Page 9 Product Calibration Instructions-Cont’d Step 3 Depress button 2 (Settings)- Display will change to” 0:30” Place a measuring cup (preferably a graduated cylinder) under the dispensing head to be Calibrated ( as indicated by channel light) If graduation is in Millimeters, divide by 28.36 to convert to ounces Step 4 Press button 2 again, machine will...
  • Page 10 Product Concentrate Calibration Instructions Step 5 Press center button to store settings, Display will change to 0:30 and Indicator light will move to Middle button on display Move the graduated cylinder (at least 8 fl oz) under the Middle Dispensing head, repeat steps 3 - 5 For Middle and Right Dispense Heads When Right dispense info is...

  • Page 11: Sanitation

    Automatic Sanitation Cycle: Sanitation cycle waits for water temp to reach 160 deg F. min. Sanitation cycles are performed at power up, 1 hr after the Last product dispense, and 24 Hrs after the last sanitation cycle. Once a 24 Hr sanitation cycle has been performed, no more sanitation cycles will take place until initiated by a dispense or another power-up.
  • Page 12 Cleaning & Sanitizing Instructions-cont’d Cleaning 1. Remove the drip tray with grill and empty the contents. 2. Wash and let dry the tray and grill (use a mild dishwasher detergent). 3. Wash and let dry the dispense area. 4. Turn the power switch to ON. Manually Flushing the Whipper Chambers 1.

  • Page 13: Programmable Buttons

    Programmable Buttons A . Manual Dispense “Push & Hold” center button for manual dispensing Example: Program the center button to manually dispense once drink per channel. Disable outer buttons on each channel. Indicates buttons that have been disabled (3 per channel) S EE PAGE 17 2 6 H Buttons Enabled...
  • Page 14 Programmable Buttons Cont’d B . Portion Control Ability to set a volume dispense (in ounces) for any button Example: Program the 1 the center button for a large cup dispense, and the 3 manual dispense C. Hot/Cold Water Dispense- Example: Program the 1 button for each dispense for a small cup dispense, S EE PAGE 16 2 7 H...

  • Page 15: Product Ratio

    Step 1 Press and hold until display changes to Step 2 Press and hold until display changes to Step 3 Press Button to be Programmed-Display will change to a Ratio Value Product Ratio Multi Level Programming Water:Product RATIO Toggle Ratio Value + or – When desired ratio value is obtained press center button Ratio value is now locked in for...

  • Page 16: Portion Control

    Portion Control Step 1 Press and hold until display changes to Step 2 Press and hold until display changes to Step 3 Press Button to be Programmed-Display will change to a Ounce Volume Value Multi Level Programming Portion Control Step 4 Toggle Volume Value + or –...

  • Page 17: Manual Dispense

    Manual Dispense Step 1 Press and hold until display changes to Step 2 Press and hold until display changes to Step 3 Press Button to be Programmed-Display will change to an Ounce Volume Value Multi Level Programming Button-Manual Dispense Enable/Disable Step 4 Toggle Ounce Volume Value (–) until display...

  • Page 18: Hot/Cold Water Selection

    Hot / Cold Water Selection Step 1 Press and hold until display changes to Step 2 Press and hold until display changes to Step 3 Press Button to be Programmed-Display will change to Temp Option Multi Level Programming Hot/Cold Water Selection Step 4 Press either button to toggle “hot”...

  • Page 19: Whipper Motor Enable/Disable

    Whipper Motor Enable/Disable Step 1 Press and hold until display changes to Step 2 Press and hold until display changes to Step 3 Press Button to be Programmed-Display will change to “on” or “off” Multi Level Programming Whipper Motor Enable/Disable Step 4 Toggle “on”...

  • Page 20: Bag Tracking

    Bag Tracking Multi Level Programming Bag Tracking Enable/Disable Step 1 Press and hold until display changes to Step 2 Continue holding until display changes to Step 3 Pressing Left or Right buttons toggles channel indictator to select channel To Enable/Disable Note: Bag Tracking cannot be used when more than (1) ratio is...

  • Page 21: Bag Tracking Reset

    Bag Tracking Reset Bag Tracking Reset Step 1 Press and hold for 1 second- display changes to Step 2 Pressing Left , Middle or Right buttons will reset the bag count to full for corresponding channel Note: When indicator light remains steady, buttons are disabled until Channel is reset...

  • Page 22: Service - Calibration And Troubleshooting

    Service – Calibration and Troubleshooting Temperature Adjustment Step 1 Press and hold until display changes to Step 2 Release and repress Middle Button-display changes to Temperature Adjustment Hot Water Tank Step 3 Toggle Temperature Value + or – When desired Temperature value is obtained press center button to store Note: Middle Indicator Light will...

  • Page 23: Cabinet Access

    Service – Calibration and Troubleshooting Cabinet Access POWER PANEL & VALVE ACCESS Lift up & Remove LH side panel...

  • Page 24: Component Access

    Service – Calibration and Troubleshooting Cabinet Access Cont’d Machine Panel Removal Component Access 2. LIFT & REMOVE BACK PANEL 1. REMOVE BRASS THUMBNUTS (4) PL FROM INSIDE MACHINE LIFT & REMOVE TOP PANEL 3. LIFT AND REMOVE SIDE PANEL...

  • Page 25: Hot & Cold (Ambient) Water Calibration

    Service – Calibration and Troubleshooting Hot & Cold (Ambient) Water Calibration H2O Calibration Instructions H2O Calibration applies to the following : A. Hot Water flow rate B. Cold Water (ambient) flow rate Calibration routine-Note: H2O Calibration is a factory setting & should not need re-calibration unless A dispensing valve is replaced or the measured dispense volume does not match the displayed setting NOTE: MACHINE MUST BE AT OPERATING TEMPERATURE PRIOR...
  • Page 26 Service – Calibration and Troubleshooting Hot & Cold (Ambient) Water Calibration Cont’d H2O Calibration Instructions-Cont’d Calibration routine-Hot Water Step 3 (See hot water calibration note on previous page) Depress button 2 (Settings)- Display will change to” 0:30” Place a measuring cup (at least 32 fl oz) under the left dispensing head (and as shown by indicator light)
  • Page 27 Service – Calibration and Troubleshooting Hot & Cold (Ambient) Water Calibration Cont’d H20 Calibration Instructions-Cont’d Calibration routine-Hot Water Step 5 Press center button to store settings, Display will change to 0:30 and indicator Light will move to Middle button on display Move the measuring cup (at least 32 fl oz) under the Middle...

  • Page 28: Troubleshooting

    Service – Calibration and Troubleshooting PROBLEM 1. No water 2. No water one channel only 3. Water not hot 4. Water does not shut off 5. Drink too strong 6. Drink too weak 7. Drink not whipped 8. Pump does not turn 9.

  • Page 29: Replacement Parts

    Service – Calibration and Troubleshooting Heating System Temperature probe 151128 Thermostat-Man reset 111593 Tank Element 705439-10 Triac 111684 Relay-Backup 110908 Motors / Fan Cooling Fan 205057 Whipper Motor 102474 Peristaltic Pump Motor 102042 Plastic Parts Whipper Blade 102057 Whipper Seal 102049 Slinger Washer 102048...
  • Page 30 Service – Calibration and Troubleshooting Replacement Parts Cont’d Solenoid Manifold PN 103423 Dump Valve PN 102068 24 V Transformer PN 105115 Pump Board PN 103373 Main Board/Whipper Board PN 102027 Safety Relay PN 110908 120/240 Terminal Block PN 511053 Line Filter PN 127178 Ballast Board PN 103378...

  • Page 31: Water Tank Heating

    Service – Calibration and Troubleshooting Remove Brass Thumbscrews Remove Nuts in Compartment & Bracket to Upper Rear Remove Tank Lift and Remove Back Panel Page 88 Water Tank Heating Water Tank Assembly PN 102432-Acccess and Replacement Parts Tank Gasket PN 102221 Cooling Fan PN 205148 Hi-limit Manual...

  • Page 32: Whipper & Pump Ass'y

    Service – Calibration and Troubleshooting Whipper & Pump Ass’y Rotor Ass'y PN 103396 Pump Housing PN 102054 Whipper Dosing Head PN 102046 Whipper Blade PN 102051 Whipper Seal PN 102049 Whipper Chamber PN 102045 Whipper Base PN 102047 Whipper Ass'y 102063 Slinger Washer PN 102048...

  • Page 33: Whipper & Pump Motors

    Service – Calibration and Troubleshooting Whipper & Pump Motors Whipper Motor Spacer PN 102060 Pump Motor Spacer PN 102043 Pump Motor PN 102042 Whipper Motor Whipper Motor PN 102060 PN 102060...

  • Page 34: Dump Valves

    Service – Calibration and Troubleshooting Dump Valves H2O (Hot) Flow Control Valves Flow Rate Adjustments: Clockwise-Decreases Flow Counter Clockwise- Increases Flow...

  • Page 35: Display Board Error Messages

    Service – Calibration and Troubleshooting Display Board Error Messages Note: Unplug, re-plug machine, if error does not go away see cause or fix column Message d1.O Dump 1 open circuit d2.O Dump 2 open circuit d3.O Dump 3 open circuit b1.O Whipper 1 open circuit b2.O...
  • Page 36 LEFT MIDDLE RIGHT DISPLAY BOARD E2- 25218 NEWCO 102026 Ri n se Setti n gs AUTO RATIO RATIO RINSE THERMISTER 1 WIPPER BOARD E2- 25201 NEWCO 102028 MAIN BOARD E2-25216 (NEWCO 102027) FUSE DUMP VALVE RIGHT 3 DUMP VALVE THERMISOR...

This manual is also suitable for:

Mcm-3-combo

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