MULTIQUIP Mikasa Series Operation And Parts Manual
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MULTIQUIP Mikasa Series Operation And Parts Manual

Plate compactor (robin gasoline engine)
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OPERATION AND PARTS MANUAL
SERIES
MODEL MVC-64E/EW
PLATE COMPACTOR
(ROBIN GASOLINE ENGINE)
Revision #0 (05/11/06)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL SERIES MODEL MVC-64E/EW PLATE COMPACTOR (ROBIN GASOLINE ENGINE) Revision #0 (05/11/06) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    MVC-64E/EW — PROPOSITION 65 WARNING PAGE 2 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 3 NOTE PAGE MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 3...

  • Page 4: Table Of Contents

    MVC-64E/EW — TABLE OF CONTENTS Multiquip MVC-64E/EW ROBIN EX130D40040 Plate Compactor Engine (EPA) Proposition 65 Warning ..........2 Air Cleaner Assembly.........38-39 Table Of Contents ............. 4 Camshaft Assembly ...........40-41 Parts Ordering Procedures ........5 Carburetor Assembly .........42-43 Specifications ............6 Crankcase Assembly .........44-45...

  • Page 5: Parts Ordering Procedures

    Choose from three easy options: Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Order parts on-line using Multiquip’s SmartEquip website! Username and Password, E-mail us at: ■ View Parts Diagrams parts@multiquip.com. ■ Order Parts To obtain an MQ Account, contact your ■...

  • Page 6: Specifications

    MVC-64E/EW— SPECIFICATIONS r t n u f i r b i i t a / t f ) n i e z i l l a o i s i t a h t i s b l i t a t i w s b l i t c...

  • Page 7: Dimensions

    MVC-64E/EW— DIMENSIONS Figure 1. MVC-64E/EW Plate Compactor Dimensions . n I g i r ) t h . n I . n I g i r ) t h . n I . n I . n I r o t ) y l .

  • Page 8: Safety Message Alert Symbols

    This gas efficient operation of the is colorless and odorless, and can Multiquip Plate Compactor cause death if inhaled. NEVER operate MVC-64E/EW. Refer to the this equipment in a confined area or...
  • Page 9 MVC-64E/EW— SAFETY MESSAGE ALERT SYMBOLS CAUTION - Rotating Parts CAUTION - Equipment Damage Messages NEVER operate equipment with covers, Other important messages are provided throughout this or guards removed. Keep fingers, hands, manual to help prevent damage to your plate compactor, hair and clothing away from all moving other property, or the surrounding environment.

  • Page 10: Rules For Safe Operation

    MVC-64E/EW — RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaust CAUTION - Read Manual! manifold, muffler or cylinder. Allow these parts to cool before servicing Failure to follow instructions in this engine or mixer. manual may lead to serious injury or ■...
  • Page 11 MVC-64E/EW— RULES FOR SAFE OPERATION ■ NEVER run engine without air filter. Severe engine damage TRANSPORTING may occur. ■ ALWAYS shutdown engine before transporting. ■ ALWAYS service air cleaner frequently to prevent carburetor ■ Tighten fuel tank cap securely and close fuel cock to malfunction.

  • Page 12: Operation And Safety Decals

    MVC-64E/EW— OPERATION AND SAFETY DECALS Machine Safety Decals The MVC-64E/EW Plate Compactor is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.

  • Page 13: General Information

    MVC-64E/EW — GENERAL INFORMATION Definition of Plate Compactor Frequency/Speed The Mikasa MVC-64E/EW is a walk-behind, plate compactor The compactor's vibrating plate has a frequency of 5,600 vpm designed for the compaction of sand, mixed soils and asphalt. (vibrations per minute). The travel speed of the compactor is This plate compactor is a powerful compacting tool capable of approximately 82 ft./minute (25 meters/minute).

  • Page 14: Components (Plate Compactor)

    MVC-64E/EW — COMPONENTS (PLATE COMPACTOR) Figure 3. MVC-64E/EW Plate Compactor Components Figure 3 shows the location of the components and general Belt Cover – Remove this cover to gain access to the V- maintenance parts. The function of each component is described belts.

  • Page 15: Components (Engine)

    MVC-64E/EW— COMPONENTS (ENGINE) Figure 4. Engine Controls and Components INITIAL SERVICING Throttle Lever – Used to adjust engine RPM speed (lever The engine (Figure 4) must be checked for proper lubrication and advanced forward SLOW , lever back toward operator filled with fuel prior to operation.

  • Page 16: Inspection

    MVC-64E/EW — INSPECTION The Oil Alert system will Before Starting automatically stop the engine NOTE 1. Read safety instructions at the beginning of manual. before the engine falls below safe limits. Always be sure to check 2. Clean the compactor, removing dirt and dust. Particularly, the the engine oil level prior to starting bottom of the plate, engine cooling air inlet, carburetor and the engine.
  • Page 17 MVC-64E/EW — INSPECTION 2. The V-belt tension is proper if the V-belt bends 10 to 15 mm V-Belt Check (Figure 10) when depressed with finger at midway between CAUTION the clutch and vibration pulley shafts. NEVER attempt to check the V-belt with the engine running. Severe injury can occur of your hand (Figure 8) gets caught between the V-belt and the clutch.

  • Page 18: Initial Start-Up

    MVC-64E/EW — INITIAL START-UP 3. Place the choke lever (Figure 13) in the " CLOSED " position CAUTION if starting a cold engine. DO NOT attempt to operate the equipment until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood .
  • Page 19 MVC-64E/EW— INITIAL START-UP 6. Grasp the starter grip (Figure 16) and slowly pull it out. The CAUTION resistance becomes the hardest at a certain position, corre- ALWAYS run engine at full speed while operating sponding to the compression point. Pull the starter grip briskly equipment.

  • Page 20: Operation

    MVC-64E/EW— OPERATION Operation 5. Compactor traveling speed may drop on soils which contain clay, however there may be cases where traveling speed CAUTION drops because the compaction plate does not leave the ground surface easily due to the composition of the soil. To Make sure to follow all safety rules referenced in the safety rectify this problem do the following: section of this manual before operating compactor.

  • Page 21: Maintenance

    MVC-64E/EW — MAINTENANCE CAUTION CAUTION These inspection intervals are for operation under normal Inspection and other services should always be carried out conditions. Adjust your inspection intervals based on the on hard and level ground with the engine shut down. number hours plate compactor is in use, and particular working conditions.
  • Page 22 MVC-64E/EW — MAINTENANCE Changing Vibrator Oil 1. When changing the vibrator oil, remove the drain plug (Figure 7), and simply tip the compactor to drain the oil. Note that the oil will drain more easily while it is hot. Remember to use only 10W-30 motor oil when replacing vibrator oil.

  • Page 23: Preparation For Long Term Storage

    MVC-64E/EW— PREPARATION FOR LONG -TERM STORAGE Compactor Storage For storage of the compactor for over 30 days, the following is required: Drain the fuel tank completely. Run the engine until the fuel in the injection system is completely consumed. Completely drain the oil from the engine crankcase and follow procedures described in the ROBIN engine Owner's Manual for engine storage.

  • Page 24: Troubleshooting (Engine)

    MVC-64E/EW — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 8) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
  • Page 25 MVC-64E/EW — TROUBLESHOOTING (ENGINE) r i A r i a e l c o l f s u j , t n - e r d l i l e v . r o " " r e i s s i f s i .

  • Page 26: Troubleshooting (Plate Compactor)

    MVC-64E/EW — TROUBLESHOOTING (PLATE COMPACTOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Compactor Troubleshooting (Table 9) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
  • Page 27 NOTE PAGE MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 27...

  • Page 28: Explanation Of Codes In Remarks Column

    MVC-64E/EW— EXPLANATION OF CODES IN REMARKS COLUMN How to read the marks and remarks used in this parts book. If more than one of the same reference number is listed, the last Items Found In the “Remarks” Column NOTE one listed indicates newest (or latest) Serial Numbers-Where indicated, this indicates a serial part available.

  • Page 29: Suggested Spare Parts

    MVC-64E/EW— SUGGESTED SPARE PARTS MQ MIKASA MVC-64E/EW PLATE COMPACTOR WITH ROBIN EX130D40040 GASOLINE ENGINE 1 to 3 Units Qty. Description 3 ..070100312 ... V-BELT 4 ..939010214 ... SHOCK ABSORBER 3 ..0650140150 ..SPARK PLUG 1 ..0430430060 ..FUEL CAP 1 ..

  • Page 30: Name Plate And Decals

    MVC-64E/EW— NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 30 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 31 MVC-64E/EW— NAME PLATE AND DECALS NAMEPLATE AND DECALS PART NO. PART NAME QTY. REMARKS PLATE, MODEL/SERIAL NUMBER ..... 1 ....CONTACT PARTS DEPT. 920203290 DECAL, READ OWNERS MANUAL ..... 1 ....NPA-329 920203989 DECAL, BELT GUARD WARNING ....... 1 ....NPA-989 920101410 DECAL: MIKASA MARK 120X60 ......

  • Page 32: Main Body Assembly

    MVC-64E/EW — MAIN BODY ASSY. MAIN BODY ASSY. (NEW STYLE) PAGE 32 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 33 MVC-64E/EW — MAIN BODY ASSY. MAIN BODY ASSY. (NEW STYLE) PART NO PART NAME QTY. REMARKS 418117711 VIBRATORY PLATE 418216491 BASE 939010254 SHOCK ABSORBER D45-H41 959404350 EARTH WIRE 020310080 NUT M10 030210250 WASHER, LOCK M10 031110160 WASHER, FLAT M10 911221304 ENGINE, ROBIN EX130D40040 418457690 BOLT, ENGINE...

  • Page 34: Vibrator Assembly

    MVC-64E/EW— VIBRATOR ASSY. VIBRATOR ASSY. PAGE 34 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 35 MVC-64E/EW— VIBRATOR ASSY. VIBRATOR ASSY. PART NO PART NAME QTY. REMARKS 418117730 VIBRATING CASE 001221445 BOLT 14X45 T 030214350 WASHER, LOCK M14 031114260 WASHER, FLAT M14 418456950 CASE COVER/PULLEY 060403020 OIL SEAL TC-30458 418456960 CASE COVER/SHUT-OFF 418456970 PACKING 002400820 BOLT 8X20 SW, PW 418456990 COVER SEAL, VIB.

  • Page 36: Water Tank

    MVC-64E/EW— WATER TANK ASSY. WATER TANK ASSY. PAGE 36 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 37 MVC-64E/EW— WATER TANK ASSY. WATER TANK ASSY. PART NO PART NAME QTY. REMARKS 418216510 HOOK 002211025 BOLT 10X25 H, SW 418910010 WATER TANK, GREEN ......1 ....INCLUDES ITEM W/ 418910020 WATER TANK, ORANGE ......1 ....INCLUDES ITEM W/ 954300342 CAP, WATER TANK 001241030...

  • Page 38: Air Cleaner Assembly

    EX-130D40040 — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 38 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 39 EX-130D40040 — AIR CLEANER ASSY. AIR CLEANER ASSY. PART NO PART NAME QTY. REMARKS 2773261500 AIR CLEANER ASSY........ 1 ....INCLUDES ITEMS W/ 2773263008 BASE, CLEANER 2773261008 PACKING, CLEANER 2773260408 GASKET, CLEANER 2773264008 COVER, CLEANER 2773260908 LABEL, THROTTLE 2773274108 WING, NUT 2773274008 WING, NUT...

  • Page 40: Camshaft Assembly

    EX-130D40040 — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 40 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 41 EX-130D40040 — CAMSHAFT ASSY. CAMSHAFT ASSY. PART NO PART NAME QTY. REMARKS 2773160111 CAMSHAFT ..........1 ....INCLUDES ITEMS W/ 2773510103 PIN, CAMSHAFT 0240060010 O-RING 2773860103 PIN, SPRING 2773640103 RELEASE LEVER 2773650103 CLIP 2773870203 RETURN SPRING 2763560111 CHAIN, TIMING 2773691103 TENSIONER 2773710103 SPRING, TENSIONER...

  • Page 42: Carburetor Assembly

    EX-130D40040 — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 42 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 43 EX-130D40040 — CARBURETOR ASSY. CARBURETOR ASSY. PART NO PART NAME QTY. REMARKS 2766230210 CARBURETOR ASSY........1..INCLUDES ITEMS W/ 210-1 1066253808 THROTTLE VALVE 210-3 2776252508 CHOKE VALVE 210-5 2466242008 PILOT JET 210-8 2776252008 CHOKE LEVER 210-11 2776253108 THROTTLE SHAFT 210-12 2276245108 BOLT...

  • Page 44: Crankcase Assembly

    EX-130D40040 — CRANKCASE ASSY. CRANKCASE ASSY. PAGE 44 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 45 EX-130D40040 — CRANKCASE ASSY. CRANKCASE ASSY. PART NO PART NAME QTY. REMARKS 2771010241 CRANKCASE CP, W/OIL SENSOR ..... 1 ..INCLUDES ITEMS W/ 0440250200 OIL SEAL 0600280021 BALL BEARING 2771501103 PIPE KNOCK 0440060020 OIL SEAL 0401140030 PLUG 0211140020 GASKET 2771100131 MAIN BEARING COVER CP .......

  • Page 46: Crankshaft And Piston Assembly

    EX-130D40040 — CRANKSHAFT/PISTON ASSY. CRANKSHAFT/PISTON ASSY. PAGE 46 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 47 EX-130D40040 — CRANKSHAFT/PISTON ASSY. CRANKSHAFT/PISTON ASSY. PART NO PART NAME QTY. REMARKS 2762020131 CRANKSHAFT 0180140020 FLANGE NUT 0323030010 WOODRUFF KEY 2762250110 CONNECTING ROD ASSY....... 1 ....INCLUDES ITEMS W/ 2772300103 CONNECTING ROD BOLT 2762330103 PISTON PIN 2762340103 PISTON STD. 2762340303 PISTON, 0.25 O.S.
  • Page 48 EX-130D40040 — CYLINDER HEAD ASSY. CYLINDER ASSY. PAGE 48 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)

  • Page 49: Cylinder Head Assembly

    EX-130D40040 — CYLINDER HEAD ASSY. CYLINDER ASSY. PART NO PART NAME QTY. REMARKS 2371420103 VALVE GUIDE 2771601001 STEM SEAL 2793360103 VALVE, SPRING 2693370103 SPRING RETAINER 0105080250 STUD 0105060351 STUD 2763340133 INTAKE VALVE 2763350133 EXHAUST VALVE 13210KA031 COLLET VALVE 2773500203 PIN, ROCKER 0031305000 CLIP 2773620100...

  • Page 50: Fuel Tank Assembly

    EX-130D40040 — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 50 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 51 EX-130D40040 — FUEL TANK ASSY. FUEL TANK ASSY. PART NO PART NAME QTY. REMARKS 2766010201 FUEL TANK, BLACK 0732005181 LABEL, WARNING 2769510103 LABEL, MODEL 0430430060 FUEL TANK, CAP 0641360010 FUEL FILTER 0505120020 UNION 0023806000 FLANGE, NUT 0110060130 FLANGE, BOLT 0851060000 RUBBER PIPE, 6DX11D X561100030 HOSE CLAMP, 10DX8BX1T...

  • Page 52: Governor Assembly

    EX-130D40040 — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 52 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 53 EX-130D40040 — GOVERNOR ASSY. GOVERNOR ASSY. PART NO PART NAME QTY. REMARKS 2774230113 GOVERNOR, LEVER 2774220133 GOVERNOR, SHAFT 2794270101 GOVERNOR, ROD 2774280113 ROD, SPRING 0031305000 CLIP 0130060240 BOLT & WASHER ASSY 0186060020 2794250223 GOVERNOR, SPRING 2774600300 SPEED CONTROL ASSY ......1 ....INCLUDES ITEMS W/ 2774330301 SPEED CONTROL, LEVER 2774350103...

  • Page 54: Ignition Coil And Flywheel Assembly

    EX-130D40040 — IGNITION COIL/FLYWHEEL ASSY. IGNITION COIL/FLYWHEEL ASSY. PAGE 54 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 55 EX-130D40040 — IGNITION COIL/FLYWHEEL ASSY. IGNITION COIL/FLYWHEEL ASSY. PART NO PART NAME QTY. REMARKS 2767923011 FLYWHEEL 2777943101 IGNITION COIL 0011406250 BOLT & WASHER 27773102H1 WIRE 1 X660000361 STOP SWITCH ASSY., ON-OFF 0150040090 TAPPING SCREW 0241070110 GROMMET 0650140150 SPARK PLUG 0655000270 SPARK PLUG CAP 2777630111 OIL SENSOR...

  • Page 56: Muffler Assembly

    EX-130D40040 — MUFFLER ASSY. MUFFLER ASSY. PAGE 56 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 57 EX-130D40040 — MUFFLER ASSY. MUFFLER ASSY. PART NO PART NAME QTY. REMARKS 2763010111 MUFFLER 2773420111 MUFFLER COVER 2773520113 GASKET, MUFFLER 9802008280 FLANGE, NUT 0152060090 TAPPING BOLT 0110060010 FLANGE BOLT 0110080150 FLANGE BOLT 2773700101 DEFLECTOR 0150040060 TAPPING SCREW MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 57...

  • Page 58: Recoil Starter Assembly

    EX-130D40040 — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PAGE 58 — MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06)
  • Page 59 EX-130D40040 — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PART NO PART NAME QTY. REMARKS 2765120201 BLOWER, HOUSING CP, BLACK 0732005140 LABEL, TRADEMARK 0110060030 FLANGE, BOLT 2775271111 BAFFLE, CASE 1 2775270203 BAFFLE, HEAD 2 0010406160 FLANGE, BOLT 0110060020 FLANGE, BOLT 2685020130 RECOIL STARTER ASSY.

  • Page 60: Terms And Conditions Of Sale - Parts

    Any line item with an extended dealer and in no event shall Multiquip be liable for loss meeting this requirement. net price of less than $5.00.
  • Page 61 NOTE PAGE MVC-64E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (05/11/06) — PAGE 61...
  • Page 62 © COPYRIGHT 2005, MULTIQUIP INC. Multiquip Inc., Mikasa, and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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