OPERATION AND PARTS MANUAL SERIES MODEL MVH-150GH (HONDA GX200K1 GASOLINE ENGINE MODEL MVH-150D (ROBIN DIESEL ENGINE) DY23-2D REVERSIBLE PLATE COMPACTOR Revision #2 (12/04/06) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
An explosion or fire could result causing severe bodily harm or even death. recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Topping-off to filler port is dangerous, as it tends to spill fuel.
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■ NEVER use accessories or attachments, which are not Also know the phone numbers of the nearest ambulance , recommended by Multiquip for this equipment. Damage to doctor and fire department . This information will be the equipment and/or injury to user may result.
MVH-150GH/D OPERATION AND SAFETY DECALS Machine Safety Decals The MVH-150GH/D Reversible Plate Compactor is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
MVH-150GH/D GENERAL INFORMATION Definition of Plate Compactor Frequency/Speed The Mikasa MVH-150GH/D is a walk behind, reversible plate The compactor's vibrating plate maximum frequency is 5600 compactor design for the compaction of sand, clay and asphalt. vpm (vibrations per minute). The forward and reverse travel speed This plate compactor is a powerful compacting tool capable of of the compactor is approximately 75 ft./minute (23 meters/ applying a tremendous force in consecutive high frequency...
MVH-150GH/D COMPONENTS (PLATE COMPACTOR) Figure 1. Compactor Controls Figures 1 and 2 shows the location of the controls, indicators Engine – This plate compactor can use either a HONDA and general maintenance parts. The function of each control is GX200 gasolineengine or a ROBIN DY23-2D diesel described below: engine.
MVH-150GH/D COMPONENTS (HONDA GX200K1 ENGINE) Figure 2. Engine Controls & Components Fuel Filler Cap – Remove this cap to add unleaded Air Cleaner – Prevents dirt and other debris from entering gasoline to the fuel tank. Make sure cap is tighten securely. the fuel system.
MVH-150GH/D — INSPECTION Before Starting NOTE The Oil Alert system will automatically 1. Read safety instructions at the beginning of manual. stop the engine before the engine falls below safe limits. Always be sure to check 2. Clean the compactor, removing dirt and dust. Particularly, the the engine oil level prior to starting the bottom of the plate, engine cooling air inlet, carburetor and engine.
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MVH-150GH/D — INSPECTION Vibrator Oil Check 1. To check the V-belt tension (Figure 8 ), remove upper belt cover. 1. With handle bar positioned vertically (storage position), remove the breather cap (Figure 6) from the breather plug. 2. Use a 24 mm wrench and remove breather plug (Figure 6). Visually check to see if hydraulic oil comes up to the oil level line that is etched on the back side of the handle.
MVH-150GH/D — INITIAL START-UP CAUTION: NOTE The CLOSED position of the choke lever enriches DO NOT attempt to run the compactor until the the fuel mixture for starting a COLD engine. The Safety and Initial Start-up sections have been OPEN position provides the correct fuel mixture read, for normal operation after starting, and for restarting a warm engine.
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MVH-150GH/D — INITIAL START- 5. Grasp the starter grip (Figure 14) and slowly pull it out. The 6. If the engine has started, slowly return the choke lever resistance becomes the hardest at a certain position, corre- (Figure 12) to the CLOSED position. If the engine has not sponding the compression point.
MVH-150GH/D — OPERATION Operation CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: Moving the direction lever back and forth a few times after the engine has been Make sure to follow all safety rules referenced turned off, will cause the lever to be in the safety section of this manual before oper- locked in the forward position.
MVH-150GH/D MAINTENANCE CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: These inspection intervals are for operation Inspection and other services should always under normal conditions. Adjust your inspection be carried out on hard and level ground with intervals based on the number hours plate the engine shutdown.
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MVH-150GH/D MAINTENANCE Engine Oil Replacement: Replacing the V-belt 1. Replace engine oil, first in 20 hours of operation and every Remove the upper and lower belt covers. Engage an offset 100 hours afterwards. wrench (13 mm) or the like to vibrator pulley (lower) fastening bolt.
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MVH-150GH/D MAINTENANCE 2. After draining, reconnect the hydraulic hose to vibrator. CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: 3. Fill oil through breather hole of hand pump. (Capacity: About 300 cc). Use Shell Tellus Oil #46 or equivalent Make sure hydraulic oil in hand pump is at a normal save operating level.
MVH-150GH/D — PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following is required: Drain the fuel tank completely. Run the engine until the fuel in the injection system is completely consumed. Completely drain the oil from the engine crankcase and follow procedures described in the engine Owner's Manual for engine storage.
Multiquip. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 26 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
MVH-150GH/D — SUGGESTED SPARE PARTS MVH-150GH/D 1 TO 5 UNITS WITH HONDA GX200, AND ROBIN DY23-2D ENGINES 1 to 5 Units Qty. Description 2 ...070100352 ..V-BELT W/ HONDA 2 ...070100342 ..V- BELT W/ ROBIN 3 ...956100036 ..THROTTLE WIRE 1 ...301010950 ..
MVH-150GH/D — BODY HONDA GX200 ASSY. BODY ASSY. PAGE 30 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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MVH-150GH/D — BODY HONDA GX200 ASSY. BODY ASSY. PART NO PART NAME QTY. REMARKS 001220820 BOLT 8X20 T 030208200 WASHER 458451370 SPACER 202512 458337770 CLUTCH ASSY. 951400100 KEY 5X5X35 458451380 CLUTCH WASHER 001520820 SOCKET HEAD BOLT 8X20 T 459214530 DUST COVER 092006010 FLAT HEAD SCREW 6X10 459338190...
MVH-150GH/D — BODY ROBIN DY23-2D ASSY. BODY ASSY. PAGE 32 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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MVH-150GH/D — BODY ROBIN DY-23D ASSY. BODY ASSY. PART NO PART NAME QTY. REMARKS 001220820 BOLT 8X20 T 030208200 WASHER 458451370 SPACER 458337770 CLUTCH ASSY. 951400100 KEY 5X5X35 458451380 CLUTCH WASHER 001520820 SOCKET HEAD BOLT 8X20 T 459214530 DUST COVER 092006010 FLAT HEAD SCREW 6X10 459338190...
MVH-150GH/D — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 38 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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MVH-150GH/D — NAME PLATE AND DECALS NAME PLATE AND DECALS PART NO PART NAME QTY. REMARKS 920207480 DECAL, SHELL TELLUS OIL 46 950207430 DECAL, CAUTION 920203330 EAR PROTECTION LABEL PLATE, SERIAL NO ......1 ..... CONTACT MQ SERVICE DEPT. W/MODEL & S/N 920207670 DECAL V BELT RPF 3350 ....
HONDA GX200 ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 40 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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HONDA GX200 ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PART NO PART NAME QTY. REMARKS 12204ZE1306 GUIDE INLET VALVE O.S. 12205ZE1315 GUIDE EXHAUST VALVE O.S. 12210ZL0000 HEAD COMP CYLINDER ....1 ....INCLUDES ITEMS W/ 12216ZE5300 CLIP VALVE GUIDE 12251ZL0003 GASKET CYLINDER HEAD 12310ZE1010...
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HONDA GX200 ENGINE — PISTON ASSY. PISTON ASSY. PART NO PART NAME QTY. REMARKS 13010ZL0003 RING SET PISTON STD 13011ZL0003 RING SET PISTON 0.25 13012ZL0003 RING SET PISTON 0.5 13013ZL0003 RING SET PISTON 0.75 13101XL0000 PISTON STD 13102ZL0000 PISTON 0.25 13103ZL0000 PISTON 0.50 13101ZL0000...
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HONDA GX200 ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY. PART NO PART NAME QTY. REMARKS 12209ZL0003 SEAL VALVE STEM 141000ZL0000 CAM SHAFT ASSY......1 ... INCLUDES ITEM W/ 14410ZE1010 PUSH ROD 14431ZE1000 ARM VALVE ROCKER 14451ZE1013 PIBOT ROCKER ARM 14568ZE1000 SPRING WEIGHT RETURN 14711ZF1000 INLET VALVE...
HONDA GX200 ENGINE — FAN COVER ASSY. FAN COVER ASSY. PAGE 54 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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HONDA GX200 ENGINE — FAN COVER ASSY. FAN COVER ASSY. PART NO PART NAME QTY. REMARKS 19610ZL0000ZB FAN COVER COMP 19612ZH8000 SIDE PLATE STD 19611ZH8810 PLATE COMP SIDE 90601ZH7013 CLIP HARNESS 19630ZH8000 SHROUD COMP 36100ZE1015 SWITCH ASSY. ENGINE STOP 36100ZH7003 STOP SWITCH ASSY.
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HONDA GX200 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PART NO PART NAME QTY. REMARKS 16010ZE1812 GASKET SET 16011ZE0005 FLOAT VALVE SET 16013ZE0005 FLOAT SET 16015ZE0831 FLOAT CHAMBER SET 16016ZE0005 PILOT SCREW ..........1 ..FG300 MCD114 16016ZH7W01 SCREW SET 16024ZE1811 DRAIN SET 16028ZE0005 SCREW SET...
HONDA GX200 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 58 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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HONDA GX200 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PART NO PART NAME QTY. REMARKS 16271ZE1000 PACKING ELBOW 17210ZE1822 CLEANER ELEMENT ......1 ....INCLUDES ITEMS W/ 17218ZE1821 OUTER ELEMENT 17230ZE1820 COVER AIR CLEANER 17232891000 GROMET AIR CLEANER 17235ZE1831 NOSE SILENCER 17238ZE7010 COLLAR AIR CLEANER...
HONDA GX200 ENGINE — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 62 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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HONDA GX200 ENGINE — FUEL TANK ASSY. FUEL TANK ASSY. PART NO PART NAME QTY. REMARKS 16854ZH8000 RUBBER SUPPORT 107M 16955ZE1000 JOINT FUEL TANK 17510ZE1020ZA FUEL TANK COMP 17620ZH7023 FUEL TANK CAP CP ....... 1 ....INCLUDES ITEM W/ 17631ZH7003 PACKING 17672ZE2W01 FUEL FILTER...
HONDA GX200 ENGINE — CONTROL ASSY. CONTROL ASSY. PAGE 66 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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HONDA GX200 ENGINE — CONTROL ASSY. CONTROL ASSY. PART NO PART NAME QTY. REMARKS 16500ZH8812 CONTROL ASSY........ 1 ....INCLUDES ITEMS W/ 16551ZL000 GOVERNOR ARM 16555ZE1000 GOVERNOR ROD 16561ZL0000 GOVERNOR SPRING 16562ZE1020 SPRING THROTTLE 16571ZH8020 LEVER CONTROL 16574ZE1000 LEVER SPRING 16575ZH8000 WASHER CONTROL LEVER 16576891000...
ROBIN DY23-2D ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 70 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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ROBIN DY23-2D ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PART NO PART NAME QTY. REMARKS 2431420413 VALVE GUIDE ......2 ... OVER SIZE 2431300151 CYLINDER HEAD CP ....1 ... INCLUDES ITEMS W/ 2431503203 GASKET ROCKER COVER 2431710101 ROCKER COVER CP 2431502703 GASKET HEAD ......1 ...
ROBIN DY23-2D ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST ASSY. PAGE 74 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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ROBIN DY23-2D ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST ASSY. PART NO PART NAME QTY. REMARKS 2433170221 CAMSHAFT CP ......1 ... INCLUDES ITEMS W/ 2433330103 TAPPET 2433360103 VALVE SPRING 2433370113 SPRING RETAILER 2433340123 INTAKE VALVE 2433350123 EXHAUST VALVE 0230160020 SPACER ........1 ...
ROBIN DY23-2D ENGINE — MUFFLER AND AIR CLEANER ASSY. MUFFLER AND AIR CLEANER ASSY. PAGE 76 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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ROBIN DY23-2D ENGINE — MUFFLER AND AIR CLEANER ASSY. MUFFLER AND AIR CLEANER ASSY. PART NO PART NAME QTY. REMARKS 2433010151 MUFFLER CP 2433420101 MUFFLER COVER CP 2433500203 GASKET EXHAUST 0021908000 0011006100 BOLT AND WASHER ASSY. 0011306120 BOLT AND WASHER ASSY. 0032008000 SPRING WASHER 2433500523...
ROBIN DY23-2D ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 78 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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ROBIN DY23-2D ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PART NO PART NAME QTY. REMARKS 2434290221 CONTROL LINK CP 2434230112 GOVERNOR LEVER UN 2274500203 SPRING WASHER 0021808000 2434250301 GOVERNOR SPRING CP 0032008000 SPRING WASHER 2434330130 SPEED CONTROL ASSY. 2274350113 STOP PLATE 0043104100 SCREW 2434600103...
ROBIN DY23-2D ENGINE — FUEL AND LUBRICANT ASSY. FUEL AND LUBRICANT ASSY. PAGE 82 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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ROBIN DY23-2D ENGINE — FUEL AND LUBRICANT ASSY. FUEL AND LUBRICANT ASSY. PART NO PART NAME QTY. REMARKS 2436011621 FUEL TANK .......1 ... INCLUDES ITEM W/ 2439190713 LABEL (INSTRUCTION) 0430430015 FUEL TANK CAP 0641360010 FUEL FILTER 0851450000 RUBBER PIPE 4.5X9 M 2286503213 CHECK VALVE 0561080010...
ROBIN DY23-2D ENGINE — FUEL SYSTEM ASSY. FUEL SYSTEM ASSY. PAGE 84 — MVH-150GH/D — OPERATION AND PARTS MANUAL — REV. #2 (12/04/06)
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ROBIN DY23-2DD ENGINE — FUEL SYSTEM ASSY. FUEL SYSTEM ASSY. PART NO PART NAME QTY. REMARKS 2436310120 INJECTION PUMP ASSY..1 ... INCLUDES ITEMS W/ 300-1 2436312808 PLUNGER ASSY. 300-2 2436310308 DELIVERY VALVE 300-3 2436310408 DELIVERY SPRING 300-4 2436310508 GASKET 300-5 2436310708...