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Toro 120-6950 Installation Instructions Manual

Battery shipping kit

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Battery Shipping Kit
Model No. 120-6950
Installation
1
Training Required to package,
transport or ship an eFLEX
Lithium Ion Battery
No Parts Required
Procedure
The US Department of Transportation (DOT) requires that
anyone who offers hazardous materials for transportation or
transports them on public roads, highways, or by rail, vessel
or air be trained in the general requirements for shipping
hazardous materials safely, security awareness, and job-specific
requirements. This applies to anyone who "affects the cycle
of transportation" and has specific importance to anyone
who signs a shipping paper, bill of lading or dangerous goods
declaration. The same materials are referred to in the US as
"hazardous materials" and in international transportation
as "dangerous goods". This training is required every
three years. The purpose of this document is to instruct
the user on proper packaging methods for the eFLEX
Lithium Ion Battery. For more information on Lithium Ion
Battery shipping guidance, please refer to either your Toro
Distributor or your Toro Technical Service representative.
2
Battery Acceptability for
Shipping
No Parts Required
Procedure
Important: A lithium ion battery that has any damage
or is being shipped for disposal/recycling may NOT be
shipped via air transportation. Use only ground freight
in these instances.
© 2012—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com.
Installation Instructions
1. When shipping a lithium ion battery for service or
warranty reasons, there are only two containers that
can be used:
The Type PG II shipping container, a custom
designed cardboard shipping box (Available as a
shipping kit via Toro Parts, PN 120–6950). Reusing
an available eFLEX lithium ion battery shipping
box with the proper foam inserts is acceptable if
the packaging, including decals, are in good shape.
The Type PG I shipping container, a liquid tight
sealed metal drum
The standard shipping pack can (and must be used
to return the pack for RGA if the lithium ion battery
has only minor damage which does not affect the
mechanical integrity of the packaging, such as the
following:
Small cracks (under 5 inches long)
Cracked or broken fins
Small punctures (under 1 inch in diameter)
No combination or multiples of the above items
No trapped water or other fluids
No leaking electrolytes
No other cardboard carton, packaging,
tape, or labeling is acceptable. If the
pack meets these criterion, proceed to
3 PG II (Cardboard Shipping Container) Packing (page 2).
Figure 1
2. A pack that is moderately damaged, contains trapped
water or fluids, or is leaking electrolytes cannot be
Original Instructions (EN)
All Rights Reserved *3373-93 * A
Printed in the USA.
Form No. 3373-93 Rev A
G016057

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Summary of Contents for Toro 120-6950

  • Page 1 3 PG II (Cardboard Shipping Container) Packing (page 2). Lithium Ion Battery. For more information on Lithium Ion Battery shipping guidance, please refer to either your Toro Distributor or your Toro Technical Service representative. Battery Acceptability for...
  • Page 2 It requires a Type PG I shipping container which is a liquid tight, sealed metal drum (Figure 9). Contact TORO Service for the proper steps to take to obtain the steel drum. If using the steel drum proceed to 5 PG I (Steel Drum) Packing (page 4).
  • Page 3 • Cargo Aircraft Only decal. wide x 2.5 mil thick) must be used. It also must be placed in the locations shown. Additional rolls of HP400 tape can be purchased from Toro Service Parts (PN 120–4608). G016063 Figure 6 1. Preprinted To/From 3.
  • Page 4 2. Place some vermiculite or other non-combustible packing material in the bottom of the barrel. Note: Vermiculite is a very common, lightweight, crushed rock that can be found at most garden stores or landscaping supply facilities. 3. Lower the plastic bag-wrapped battery pack into the barrel.
  • Page 5 “From” area of a shipping label. Write the address and phone number for Enerdel (given to you by your Toro Service Representative) in the “To” area of the shipping label. 2. Turn the barrel on its side and, using some blocking, strap it to a pallet (Figure 9).
  • Page 6 Notes:...
  • Page 7: Instalación

    (disponible como kit de transporte, autopistas públicas, ferrocarril, buques o aeronaves, debe Pieza Toro Nº 120-6950). Es aceptable reutilizar la capacitarse sobre los requisitos generales para el envío seguro caja de transporte de una batería de iones de litio de materiales peligrosos, la concientización en materia de...
  • Page 8 Requiere un recipiente de transporte Tipo PG I, un bidón metálico con sello hermético (Figura 9). Póngase en contacto con Asistencia TORO para conocer el procedimiento a seguir para la obtención del bidón G016059 de acero.
  • Page 9 (72 mm de ancho x 2.5 mm de grosor). Asimismo, • Pegatina "Aeronaves de carga únicamente". es imprescindible colocar la cinta en los lugares indicados. Pueden adquirirse más rollos de cinta HP400 a través del servicio de Piezas Toro (Pieza Nº 120–4608). G016063 Figura 6 1. Pegatina de 3.
  • Page 10 3. La caja de envío debe quedar firmemente sujeta con flejes a un palet, de una manera similar a la indicada en Figura 7. Embalaje PG I (bidón de acero) No se necesitan piezas Procedimiento 1. Selle la batería en una bolsa plástica de alta resistencia. 2.
  • Page 11 Escriba la dirección y el número de teléfono de Enerdel (facilitados por su Servicio Técnico Toro) en la zona "To/Destinatario" de la pegatina de transporte. 2. Ponga el bidón sobre su costado y, usando algunos bloques, sujételo con flejes a un palet (Figura 9).
  • Page 12 Notas:...
  • Page 13: Montage

    Toro 120-6950). Il est possible de générales relatives au transport de matières dangereuses, à la réutiliser un carton d'expédition de batterie sensibilisation en matière de sécurité...
  • Page 14 Elle doit être expédiée dans un emballage de Type PG I sous la forme d'un fût métallique scellé, étanche aux liquides (Figure 9). Contactez TORO Service pour la procédure correcte à suivre pour obtenir un G016059 fût en acier.
  • Page 15 (72 mm largeur x 2,5 ml épaisseur) est obligatoire. uniquement” Il doit être placé aux emplacements indiqués. Vous pouvez vous procurer d'autres rouleaux de ruban HP400 en vous adressant au service après-vente de Toro (réf. 120–4608). G016063 Figure 6 1. Étiquette pré-imprimée 3. Étiquette “Cargo Aircraft “To/From / Vers/De”...
  • Page 16 3. Le carton d'expédition doit être solidement sanglé/attaché sur une palette comme illustré à la Figure 7. Emballage PG I (fût acier) Aucune pièce requise Procédure 1. Enfermez la batterie dans un sac en plastique ultra résistant. 2. Placez de la vermiculite ou tout autre matériau d'emballage non combustible au fond du fût.
  • Page 17 “From / De” de l'étiquette d'expédition. Notez l'adresse et le numéro de téléphone d'Enerdel (fournie par le représentant de Toro Service) dans la partie “To / Vers” de l'étiquette d'expédition. 2. Couchez le fût sur le côté et, en utilisant des cales, sanglez-le sur une palette (Figure 9).
  • Page 18 Remarques:...
  • Page 19 Remarques:...