Panduit PAT1M Operation Manual
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Panduit PAT1M Operation Manual

Automatic cable tie installation system
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PA22222A01
Rev. 03 12-2007
PAT1M / PAT1.5M
AUTOMATIC CABLE TIE INSTALLATION SYSTEM
OPERATION MANUAL
© Panduit Corp. 2007
RETAIN THIS MANUAL FOR FUTURE REFERENCE
Website: www.panduit.com
Email: cs@panduit.com
PANDUIT Corp. • USA Technical Support
Tel: 888-506-5400, ext. 3255 • Fax: 630-759-7532
EU Website:
www.panduit.com/emea
PANDUIT Europe • EMEA Technical Support
Tel: 31 (0) 546 580 452 • Fax: 31 (0) 546 580 441
EU Email: EMEA-
Toolservicecenter@panduit.com
Downloaded from
Elcodis.com
electronic components distributor

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  • Page 1 OPERATION MANUAL © Panduit Corp. 2007 RETAIN THIS MANUAL FOR FUTURE REFERENCE Website: www.panduit.com Email: cs@panduit.com PANDUIT Corp. • USA Technical Support Tel: 888-506-5400, ext. 3255 • Fax: 630-759-7532 EU Website: www.panduit.com/emea PANDUIT Europe • EMEA Technical Support Tel: 31 (0) 546 580 452 • Fax: 31 (0) 546 580 441 EU Email: EMEA- Toolservicecenter@panduit.com...

  • Page 2: Table Of Contents

    PAT1M / PAT1.5M OPERATION MANUAL TABLE OF CONTENTS INTRODUCTION ..................... 1 SYSTEM SPECIFICATIONS................... 1 PAT1M / PAT1.5M TOOLS ................1 PDM DISPENSER ..................... 2 PHM1 / PHM2 / PHM3 / PHM4 FEEDER HOSES ..........2 ADDITIONAL COMPONENTS ................3 SAFETY PRACTICES..................... 3 ELECTRICAL SAFETY PRACTICES..............

  • Page 3: Introduction

    NOTE: Any substitution may cause serious damage to the system and/or injury to the operator. PAT1M / PAT1.5M TOOLS The PAT1M and PAT1.5M Cable Tie Installation Tools are electrically powered and controlled by the PDM Dispenser. Designed for easy operation: hand held, lightweight, and right or left hand use. The tool jaws are normally open for easy positioning around wire harnesses and the jaws are closed by pulling up on the trigger before application of the cable tie.

  • Page 4: Pdm Dispenser

    PAT1M / PAT1.5M OPERATION MANUAL PDM DISPENSER The PDM Dispenser controls the PAT1M and PAT1.5M Tool operation. The dispenser has an electronic display that provides a step-by-step menu for feature selections and helps to identify errors to reduce downtime. The display also functions in conjunction with the audible alarm, providing the operator with the specific status of certain malfunctions, such as: Dispenser jam, Tie in hose, Tie in tool, etc.

  • Page 5: Additional Components

    PAT1M / PAT1.5M OPERATION MANUAL ADDITIONAL COMPONENTS PATMBM Bench Mount The PAT1M and PAT1.5M Tools can be mounted to the PATMBM Bench Mount to perform hands-free, foot pedal actuation of the reel-fed PAT1M/PAT1.5M System. PL283N1 Filter/Regulator A filter/regulator with a 40 micron maximum element rating must be used to supply the PDM Dispenser with clean air and to ensure proper air pressure regulation.

  • Page 6: Operational Safety Practices

    The proper components for service and repair may be obtained from Panduit Corporation, Tool Division. The product may also be returned to Panduit Corporation, Tool Division for service and repair to ensure that safety features are maintained (Subject to the provisions of the PANDUIT service agreement).

  • Page 7: Technical Specifications

    100 / 115 / 230 V  (50/60 Hz) Power 300 W Phase Single Phase Line Fuse(s) F 4 A, 250 V (2) - PANDUIT # CA21138A01 Logic -- 5 V , 50 mA Power to Tool Motor -- 36 V , 1A (mean)

  • Page 8: Other Specifications

    PAT1M / PAT1.5M OPERATION MANUAL OTHER SPECIFICATIONS ITEM DESCRIPTION Peak Sound Level during cycle 76 dBA (average)* PAT1M/PAT1.5M Tool Vibration Less than 2.5 m/s As measured in accordance with ISO 11202: 1995 (E). ** As measured in accordance with ISO 5349.

  • Page 9: Installation Checklist

    Using any other method to turn the unit "on" or "off" may damage the unit. The dispenser rotary receiver (Figure 2) will rotate slightly to align itself and the message "PANDUIT -- Tool is ready" will appear on the electronic display (Figure 2) for two seconds. The dispenser is now ready for loading.
  • Page 10 Fig. 3 6. Connect the other end of the feeder hose to the PAT1M or PAT1.5M Tool in the same manner (See Figure 4). The system is now ready for operation.

  • Page 11: Reloading Procedure

    PAT1M / PAT1.5M OPERATION MANUAL 7. Place the tool jaws around a bundle and cycle the tool by lifting up on the trigger. Refer to the Cable Tie Installation section on Page 13 for some cable tie installation techniques. RELOADING PROCEDURE 1.
  • Page 12 1B, or 2, you must repeat the sequence (Steps 3.a. and 3.b.) to re-enter the higher menu levels (Level 3 thru Level 6). Press the "Counters" button to view the total count to date for the PDM Dispenser and the PAT1M or PAT1.5M Tool. Pressing this button will bring up the following display:...
  • Page 13 PAT1M / PAT1.5M OPERATION MANUAL Press the "Exit" button to return to the last menu level (Level 2). See Step 2. Remember!! Once you "Escape" out of the Setup menus, you must repeat the sequence (Steps 3.a. and 3.b.) to re-enter the higher menu levels (Level 3 thru Level 6).

  • Page 14: Operation

    3. Is the PDM Dispenser loaded properly? (Refer to the Loading Procedure section on Pages 7-9.) 4. Is the PHM Feeder Hose securely connected to the PAT1M or PAT1.5M Tool, and PDM Dispenser? (Refer to the Loading Procedure section on Pages 7-9.) 5.

  • Page 15: Cable Tie Installation

    • Dress the wires to result in a compact bundle; .82" (21 mm) in diameter or less for the PAT1M Tool, and 1.31" (33 mm) in diameter or less for the PAT1.5M Tool. This will prevent loose cable ties or cable ties that do not stay on the bundle.

  • Page 16: Tip Collector

    TIP COLLECTOR The PAT1M and PAT1.5M Tools are provided with a tip collector to collect a maximum of 180 cable tie cutoff tips (See Figure 5 on Page 15). The tip collector must be emptied before it reaches its capacity.

  • Page 17: Error Messages

    Greater or lesser tensions will not result, and tool may be damaged. ERROR MESSAGES The operator is constantly informed of the PAT1M/PAT1.5M System's status by the PDM Dispenser's electronic display, such as: "Waiting on tie". If the system fails due to operator error or dispenser malfunction, the operator is alerted that an error has occurred by two (2) types of signals: a buzzer signal (audible) and the dispenser display (visual).
  • Page 18 The following error messages may be displayed at some time during operation of the PAT1M/PAT1.5M System. By following the instructions on the display, the system will provide "Help" information to remedy the problem so that operation can resume.
  • Page 19 PAT1M / PAT1.5M OPERATION MANUAL ERROR 3 - Check for low air pressure Check for low air pressure Load Unload MENU Buzzer POSSIBLE CAUSE: This message will be displayed if the incoming air pressure is too low, or not connected.
  • Page 20 Verify that the maximum bundle diameter does not exceed .82" (21 mm) for the PAT1M Tool, and 1.31" (33 mm) for the PAT1.5M Tool. Also, verify that the air pressure is between 65 and 85 PSIG (4,5 and 5,8 bar), with a maximum 10 PSI (0,7 bar) drop.
  • Page 21 PAT1M / PAT1.5M OPERATION MANUAL ERROR 9 - Blocked or dirty exit sensor Blocked or dirty exit sensor Help Air burst Buzzer Continue POSSIBLE CAUSE: This will occur if the exit (optical) sensor in the PDM Dispenser becomes obstructed due to a cable tie or excess debris (dirt, grime, etc.) on the lens.
  • Page 22 PAT1M / PAT1.5M OPERATION MANUAL ERROR 11 - Tie stuck in exit sensor Tie stuck in exit sensor Help Air burst Buzzer POSSIBLE CAUSE: This will happen when the exit of the dispenser is blocked so that the cable tie cannot exit the dispenser.

  • Page 23: Functional Messages

    PAT1M / PAT1.5M OPERATION MANUAL ERROR 13 - Detent sensor blocked or dirty Detent sensor blocked or dirty Help Buzzer Continue POSSIBLE CAUSE: Most likely, the tip collector is too full. The detent sensor lens may be blocked by the detent cam, a foreign object, or the lens is dirty.
  • Page 24 PAT1M / PAT1.5M OPERATION MANUAL Problem 1 - No exit sensor seen - service tool soon No exit sensor seen - service tool soon MENU Buzzer POSSIBLE CAUSE: This message is displayed if there is a cable tie in the feeder hose at the time the tool is actuated (at the start of the cycle), or, if the dispenser exit sensor is not functioning properly.

  • Page 25: Status Messages

    PAT1M / PAT1.5M OPERATION MANUAL Problem 4 - Jaw sensor error Jaw sensor error Help Buzzer Continue POSSIBLE CAUSE: A build up of debris in the tool gears caused by not emptying the tip collector often enough. CORRECTIVE ACTION: Press the "Buzzer" button to turn the buzzer signal "off". Remove the cable tie and any obstruction from the jaw and exit areas of the tool, and empty the tip collector.

  • Page 26: Maintenance

    STATUS 5 - Reset tool RAM Reset tool RAM MAINTENANCE DAILY PREVENTIVE MAINTENANCE The following maintenance of the PAT1M/PAT1.5M System must be performed daily (as needed) to ensure optimum performance and trouble-free operation of the system. INTERVAL MAINTENANCE PROCEDURE Empty tool tip collector before full.
  • Page 27 PAT1M / PAT1.5M OPERATION MANUAL 1. Disconnect the PHM Feeder Hose from the PAT1M or PAT1.5M Tool. Remove the tip collector from the tool. 2. Place the tool on a table top with the jaws to the left. Using a 2.5 mm hex wrench, remove the 4 socket head cap screws from the left hand housing.

  • Page 28: Cleaning The Dispenser Exit Sensor Lens

    PAT1M / PAT1.5M OPERATION MANUAL The following maintenance procedures may be required every 250,000 cycles or more. Contact your maintenance department as required to perform the following procedures at the prescribed intervals. INTERVAL UNIT MAINTENANCE PROCEDURE Every 250 000 cycles PAT1M Replace tool transfer tube, if worn.

  • Page 29: Maintenance Log

    PAT1M / PAT1.5M OPERATION MANUAL MAINTENANCE LOG DATE UNIT TOTAL COUNT MAINTENANCE PROCEDURE PAT1M/PAT1.5M: PA22222A01_03 Page: 27 of 36 Dec., 2007 Downloaded from Elcodis.com electronic components distributor...

  • Page 30: Troubleshooting

    PAT1M / PAT1.5M OPERATION MANUAL TROUBLESHOOTING ERROR MESSAGE TROUBLESHOOTING MESSAGE POSSIBLE CAUSE CORRECTIVE ACTION Out of ties or A. Reel empty; dispenser has run A. 1. Press "Buzzer" button to turn buzzer "off". tie in dispenser out of cable ties.
  • Page 31 PAT1M / PAT1.5M OPERATION MANUAL MESSAGE POSSIBLE CAUSE CORRECTIVE ACTION Tie in hose - press air Cable tie is caught or remains in 1. Press "Buzzer" button to turn buzzer "off". burst feeder hose upon actuation due to 2. Straighten feeder hose to eliminate any bends or twists, and a severe bend or twist in the feeder point tool away from yourself and others.

  • Page 32: Functional Message Troubleshooting

    PAT1M / PAT1.5M OPERATION MANUAL FUNCTIONAL MESSAGE TROUBLESHOOTING MESSAGE POSSIBLE CAUSE CORRECTIVE ACTION No exit sensor Cable tie in feeder hose when tool was 1. Resume operation. seen - service actuated or dispenser exit sensor is 2. If the same error is repeated, the exit sensor lens may be dirty, tool soon not functioning properly.

  • Page 33: Quick Reference" Menus

    PAT1M / PAT1.5M OPERATION MANUAL "QUICK REFERENCE" MENUS OPERATOR MENUS OPENING MENU Appears for 5 seconds Panduit rX.X Tool is ready LEVEL 1 - Operator Menu ("Load, Unload, Menu" Display) BUTTON 1 - Loads one cable tie Loads:14 XXXXXXX BUTTON 2 - Unloads one cable tie...
  • Page 34 PAT1M / PAT1.5M OPERATION MANUAL LEVEL 4A - Current Chopper Cutting Cycle BUTTON 1 - Turns chopper "on" Chopper is - BUTTON 2 - Turns chopper "off" Exit BUTTON 3 - Inactive BUTTON 4 - Returns to LEVEL 4 LEVEL 5 - Line Pressure Menu...

  • Page 35: Error Message" Addendum

    PAT1M / PAT1.5M OPERATION MANUAL "ERROR MESSAGE” ADDENDUM DETENT SENSOR EXIT TOOL SENSOR SENSOR PDM DISPENSER PHM HOSE PAT1M TOOL Error Message Corrective Action a. Remove cable tie and continue b. If this happens often, change hose ends 1. Tie in Tool c.
  • Page 36 PAT1M / PAT1.5M OPERATION MANUAL Error Message Corrective Action a. Press “Buzzer” button, open Dispenser door, Press “Unload” button while pulling back lightly on strip of cable ties until all cable ties are removed. Cut off bad cable ties and reload.

  • Page 37: Tie In Tool" Addendum

    Verify that the maximum bundle diameter does not exceed .82" (21mm) for the PAT1M Tool; and 1.31" (33mm) for the PAT1.5M Tool. Also, verify that the air pressure is between 65 and 85 PSIG (4,5 and 5,8 bar), with a maximum 10 PSI (0,7 bar) drop.
  • Page 38 PAT1M / PAT1.5M OPERATION MANUAL NOTE: PDM with software revision earlier than Revision 0.8 (visible on display for 5 seconds during power "ON"), require the following operator corrective action: (same possible cause and prevention apply). PDM Software, Revision 0.7 or lower...

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