Checking The Spiral Spring; Assembling The Manual Starter - Yamaha F4B Service Manual

3. Check the sheave drum. Replace if
cracked or damaged.
4. Check the starter handle. Replace if
cracked or damaged.
5. Check the starter rope. Replace if
damaged.
Starter rope length (reference data):
1800.0 mm (70.9 in)

Checking the spiral spring

1. Check the spiral spring a. Replace if
bent, cracked, or damaged.
a

Assembling the manual starter

1. Install the guide a.
2. Install the starter plunger b and starter
plunger spring c, and then install the E-
clip d.
a
3. Route the starter rope e.
4. Tie a knot in both ends a and b of the
starter rope e.
b
c
b
c
d
e
b
a
TIP:
Make sure to leave c 12.0 mm (0.47 in) or
more at the end a of the starter rope.
5. Wind the starter rope e twice around the
sheave drum f counterclockwise, and
then fit the starter rope e into the slot d.
f
e
6. Hook the end e of the spiral spring g
onto the section f of the sheave drum
f, and then install the spiral spring g
into the sheave drum f. WARNING! The
spiral spring can pop out. Cover the
spiral spring with rags when installing
it.
e
f
g
7. Install the plate h.
Manual starter
c
d
g
f
7-8
0
1
2
3
4
5
6
7
8
9
10
A