Rinnai brivis StarPro SP4UN Installation Manual

Rinnai brivis StarPro SP4UN Installation Manual

Ducted gas heater
Table of Contents

Advertisement

Quick Links

Models:
BX5
SP4UN
BX5
SP4UN
StarPro Ducted Gas Heater
Installation Manual

Advertisement

Table of Contents
loading

Summary of Contents for Rinnai brivis StarPro SP4UN

  • Page 1 Models: SP4UN SP4UN StarPro Ducted Gas Heater Installation Manual...
  • Page 2 This appliance must be installed, maintained and removed only by an Authorised Person. For continued safety of this appliance it must be installed and maintained in accordance with the manufacturer’s instructions. All Rinnai gas products sold in Australia are A.G.A. certified. Rinnai Ducted Gas Heater IM...
  • Page 3: Table Of Contents

    Internal Installations ............................19 Installation in the Roof Space ......................19 5.3.1 Installation Beneath the Floor ......................19 5.3.2 Ventilation Calculations ........................19 5.3.3 External Installations ............................20 SP4UN – Installation of Flashing ....................... 20 5.4.1 Rinnai Ducted Gas Heater IM...
  • Page 4 12.2.2 Initial Ignition and Gas Inlet Pressure Check ..................38 12.2.3 Heater Temperature Settings and Fan Speed ................... 38 12.3 Final Checks (SP4UN and BX5 Heaters) ...................... 40 12.4 Fault Code Identification on Heater PCB ....................... 40 Technical Specifications Rinnai Ducted Gas Heater IM...
  • Page 5: Warnings And Important Information

    DO NOT install the outdoor unit where noise may cause nuisance. A NOTE ON ILLUSTRATIONS The illustrations used in this manual are for explanatory purposes only and the shape of your unit NOTE may vary slightly from that which is shown in this manual. Rinnai Ducted Gas Heater IM...
  • Page 6 For safety and warranty purposes, appliances that may be damaged or incorrect must not be installed or operated under any circumstances. Installation of damaged or incorrect appliances may contravene local government regulations. Rinnai disclaims any liability or responsibility whatsoever in relation to the installation or operation of damaged or incorrect appliances.
  • Page 7: Scope

    Their configuration allows for seamless changeover onto an existing base box, where applicable, with identical service connections, capacities and airflows commensurate with the original units. They also incorporate on-board controls providing greater flexibility for thermostat and zone control options. Rinnai Ducted Gas Heater IM...
  • Page 8: Installer Due Diligence For Changeovers

    You must ensure that the installation of the products will comply with those laws, regulations and standards, and that the products recommended to customers are fit for the purpose for which they are intended. Rinnai Ducted Gas Heater IM...
  • Page 9: General Product Guidelines

    Be sure there is a clear area to place the heater down, which is within reach of the lifting equipment. Do not use the lifting handles provided to lift the heater above head height. If fitting the heater to elevated heights such as a roof, use suitable lifting equipment. NOTE Rinnai Ducted Gas Heater IM...
  • Page 10: Service Connection Guidelines

    The electricity supply must be 220-240V at 50Hz, and supplied by an authorised power supplier. Generators should never be used to supply this system as their output may be incompatible with, or prone to damage electronic components of the heater. Rinnai Ducted Gas Heater IM...
  • Page 11: Heater Dimensions And Clearances

    SP4 Universal models are approved for internal or external applications. NOTE HEATER DIMENSIONS – BX5 Diagram 2. BX5 Heater Dimensions FLUE TERMINAL INLET Ø P Table 2. BX5 Heater Dimensions (mm) MODEL BX520 1145 1085 BX526 1028 1280 1220 Rinnai Ducted Gas Heater IM...
  • Page 12: Service Clearances - Internal

    Method 3: Lay-down Option – In Ceiling Diagram 5. Method 3 Clearances Service 700 mm Clearance (Full length of heater) Fire resistant board (refer to AS5601) 300 mm (refer to AS5601) 750 mm Side View Rinnai Ducted Gas Heater IM...
  • Page 13: Service Clearances - External

    End: A minimum of 300mm must be provided at each end of the heater. Top: A minimum of 1000mm must be provided above the heater roof. This clearance must be maintained for the entire surface area of the heater roof. Rinnai Ducted Gas Heater IM...
  • Page 14 HEATER DIMENSIONS AND CLEARANCES Diagram 8. BX5 Clearances Side View Plan View 1000 mm min Service Clearance (Top) Service Clearance 500 mm min (Front) Service Flashing Clearance (Front) 300 mm 300 mm (End) (End) 500 mm Rinnai Ducted Gas Heater IM...
  • Page 15: Heater Configuration

    SP415UN and SP421UN: The pops can be configured to support any combination of the following options: • Return air pop: Can be positioned at F1, F2 or F3 (Diagram 9). • Supply air pop: Can be positioned at H1, H2 or H3. Rinnai Ducted Gas Heater IM...
  • Page 16: Return Air Orientation

    Install the blanking panel in the required position. f. Install the external panels in the required positions. g. Install the lid. Feed tube knockout opening will need to be removed prior to installing the feed tube. Grommet for feed tube provided. NOTE Rinnai Ducted Gas Heater IM...
  • Page 17: Sp4Un Series Gas Feed Tube Installation

    Position the gas feed tube from the gas valve out through the hole. d. Install the compression fitting to the valve assembly to connect the feed tube. Do not over-tighten the compression fitting. Rinnai Ducted Gas Heater IM...
  • Page 18: Heater Positioning

    To assemble the heater, follow the procedure in the reverse order ensuring that: • the two locating brackets at the base of the cabinets are fully engaged, and • all switches, the gas valve and the flue pipe are correctly installed. Rinnai Ducted Gas Heater IM...
  • Page 19: Internal Installations

    Determine free ventilation area using A = T x F, where: A = minimum free ventilation area, mm T = total gas consumption of all gas appliances, MJ/hr. e.g. SP421UN = 90MJ/hr F = factor (detailed in the table below) Rinnai Ducted Gas Heater IM...
  • Page 20: External Installations

    For installation details refer to the instructions supplied with associated flashing kit. To allow the heater to be moved out from the wall such as for servicing, it is important to provide additional length in the ducting connected to the pops. NOTE Rinnai Ducted Gas Heater IM...
  • Page 21: Flue Instructions And Clearances

    WALL with screw Minimum 20 mm rise per 1 metre run Minimum 300 mm GROUND LEVEL LEVEL CONCRETE BASE Single Skin Flue Maximum Length = 2 m Twin Wall Flue Maximum Length = 6 m Rinnai Ducted Gas Heater IM...
  • Page 22: External Flue Terminal Clearances

    A flue terminal of this type shall not be located under a roofed area, unless the roofed area is fully open on at least two sides, and a free flow of air at the appliance is achieved. Rinnai Ducted Gas Heater IM...
  • Page 23: Thermistor Installation

    (located in plastic bag containing manuals). See "Diagram 14. BX5 Thermistor Mounting Location" on page 24 d. Position heater onto basebox and coil up excess loom into the corner of the basebox. Ensure thermistor loom is not pinched between heater and basebox. Rinnai Ducted Gas Heater IM...
  • Page 24 The loom can be installed either left or right handed, to be confirmed by installer. NOTE Remove bracket from heat exchanger and install as shown above. • • Be careful not to pinch the loom Rinnai Ducted Gas Heater IM...
  • Page 25: Ducting And Outlets

    Connecting the return air duct to the end of the unit reduces the rated airflow by up to 30%. IMPORTANT For ADD-ON cooling applications, MAKE SURE that the minimum recommended airflow is maintained. Refer to the ADD-ON installation manual for more information. Rinnai Ducted Gas Heater IM...
  • Page 26: Outlet Chart Information

    Otherwise, refer to Column C. NOTE For ZonePlus configurations, refer to the ZonePlus Installation Manual. • • Airflow figures are based on a total static pressure of 125Pa for 30 and 35 models and 50Pa for other models. Rinnai Ducted Gas Heater IM...
  • Page 27 For SP4UN installations, the normal return air pop configuration is side entry, but can be changed to the end of the fan cabinet if necessary. Connecting the return air duct to the end of the unit reduces the rated airflow by up to 30%. NOTE Rinnai Ducted Gas Heater IM...
  • Page 28: Thermostat Installation

    Fan only operation: Connect heater terminal G to terminal G on the thermostat. g. Insert the batteries correctly and mount the thermostat onto the backing plate. h. Refer to the installation guide and operating manual supplied with the programmable thermostat. Rinnai Ducted Gas Heater IM...
  • Page 29: Connect A Manual Thermostat

    Connect the wiring to the heater at terminals R and W (refer to Diagram 17 for an SP4UN Series heater or Diagram 18 for BX5). g. For fan-only operation, wire a switch in circuit between heater terminals R and G. Rinnai Ducted Gas Heater IM...
  • Page 30 THERMOSTAT INSTALLATION Diagram 17. SP4UN Series Manual Thermostat Manual Thermostat SP4UN Series Control Module Diagram 18. BX5 Manual Thermostat BX5 Terminal Block Manual Thermostat Rinnai Ducted Gas Heater IM...
  • Page 31: Networker Installation: Single And Multiple Connections

    At the heater, access the terminal block by removing the cover panel. f. Feed the cables through the grommet at the base of the unit to the heater terminal block. g. Connect to TW1 and TW2 on the heater terminal block, refer to Diagram 20. Rinnai Ducted Gas Heater IM...
  • Page 32: Connect Multiple Heaters To A Networker

    A master networker can be identified by the word 'Clock' beside Key 5 (while the networker is switched off). NOTE Diagram 21. Dual Networker Connections Master Networker Slave Networker SP4UN and BX5 Series Control Module Backing Plate Backing Plate Rinnai Ducted Gas Heater IM...
  • Page 33: Change A Networker From Slave To Master

    Networker installation parameters • Adaptive zoning • Controlling multiple appliances with one networker • Grouping multiple appliances into zones using one networker. 10.3.5 ZonePlus Refer to the ZonePlus Installation Manual if installing a ZonePlus control system. Rinnai Ducted Gas Heater IM...
  • Page 34: Adaptive Zoning And Add-On Air Conditioning

    N/O N/C Diagram 24 details the Normally Closed (N/C), Zero Volt (OV) and Normally Open (N/O) connections for the RJ12 socket and terminal block connections for zones A, B, C and D on heater PCB. Rinnai Ducted Gas Heater IM...
  • Page 35: Connect A Damper Motor To The Control Module

    Power Open/ Spring Return ZONE A Diagram 27. 240VAC Power Open/Power Close Damper Motor 240VAC Relay 240VAC Supply Active RJ12 Neutral Connectors ZONE B Damper Motor Close 240VAC ZONE A Common Power Open/ Open Power Close Rinnai Ducted Gas Heater IM...
  • Page 36: Commissioning And Control Settings

    (D) Heating Zone Module – up to 4 Heating + Zone Module – up Heater PCB Add-On to 4 ‘ADD-ON’ terminal Heating + Zone Module – up Zone Module Add-On to 3 ‘ADD-ON’ terminal Rinnai Ducted Gas Heater IM...
  • Page 37 Turn the rotary dial to adjust the parameter value, e.g. H01 ID01: 1. f. Press the on/off button to save and exit. All settings are saved automatically when the on/off button is pressed to exit networker set-up mode. NOTE Rinnai Ducted Gas Heater IM...
  • Page 38: Sp4Un And Bx5 Commissioning Instructions

    Set the fan speed (H01 ID01) to provide sufficient but not excessive airflow. (Typically, the fan speed is less for floor outlet systems than for ceiling outlet systems.) The airflow from down-vent ceiling diffusers in main living areas should be felt near floor level. Rinnai Ducted Gas Heater IM...
  • Page 39 Adjust the EHTG fan speed setting (H01 ID03) to provide the required amount of air through the remaining open outlets, ensuring that the temperature rise does not exceed 45ºC. Do not adjust the thermistor set temperature while setting up the EHTG fan speed. Rinnai Ducted Gas Heater IM...
  • Page 40: Final Checks (Sp4Un And Bx5 Heaters)

    Both L.E.D’s will flash together for the first three flashes and then ‘PRIMARY STATUS L.E.D 1’ will stop while ‘PRIMARY STATUS L.E.D 2’ will flash two more times, example flash sequence below. Primary Status L.E.D 1 Primary Status L.E.D 2 Rinnai Ducted Gas Heater IM...
  • Page 41 To reset the appliance and clear a lockout fault press and hold the ‘CLEAR’ button for three seconds on the heater control board or reset through a Networker controller if connected. Assist the customer with filling in the Warranty Details on the company website: http://www.rinnai.com.au or www.brivis.com.au and follow the links. NOTE Rinnai...
  • Page 42: Technical Specifications

    The manufacturer reserves the right to change specifications without notice. Rated air flow of universal units is in the factory default 'internal' configuration. • NOTE • Internal units in 'lay down' position reduces rated airflow by up to 30% Rinnai Ducted Gas Heater IM...
  • Page 43 NOTES Rinnai Ducted Gas Heater IM...
  • Page 44 Tel: 1300 555 545* Fax: 1300 555 655 Monday to Friday, 8.00 am to 5.00 pm EST. *Cost of a local call higher from mobile or public phones. For further information visit www.rinnai.com.au or email enquiry@rinnai.com.au innai New Zealand Ltd...

This manual is also suitable for:

Brivis starpro bx5

Table of Contents