Grizzly G1023S Manual Insert

10" cabinet table saw

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Parts list (4 pages)

Instruction manual (53 pages)

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Page 1 We updated the Model G1023S extension wings and handwheels. Except for parts given in this insert, all other parts in the G1023S owner's manual are the same as your machine. Before operating your new machine, you MUST read and understand the entire Model G1023S manual to reduce the risk of injury from improper use or setup.
Page 2: Instruction Manual
INSTRUCTION MANUAL COPYRIGHT © FEBRUARY 2002 BY GRIZZLY INDUSTRIAL, INC WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED NOVEMBER 2002, PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED.
Page 3 Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
Page 4: Table Of Contents
SAFETY RULES FOR ALL TOOLS...2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS...4 AVOIDING KICKBACK ...5 SAFETY ACCESSORIES ...5-6 INTRODUCTION COMMENTARY ...7 CIRCUIT REQUIREMENTS G1023S110 ...8 G1023S ...9 GROUNDING ...10 EXTENSION CORDS ...10 MACHINE FEATURES TERMS & DEFINITIONS ...11-12 MAIN FEATURES ...12 SET UP UNPACKING ...13 PIECE INVENTORY ...13-14...
Page 5: Safety Page Safety Rules For All Tools
G1023S Series Heavy-Duty 10'' Table Saw VISITORS...
Page 6 13. NEVER OVERREACH. Keep proper foot- ing and balance at all times. G1023S Series Heavy-Duty 10'' Table Saw 14. MAINTAIN TOOLS WITH CARE. Keep 15. DISCONNECT TOOLS before servicing 16. REDUCE THE RISK OF UNINTENTION-...
Page 7: Additional Safety Instructions For Table Saws
No list of safety guidelines can be com- plete. Operating this machinery may require additional safety precautions spe- cific to your shop environment. Failure to use reasonable caution while operating this machine could result in serious per- sonal injury. G1023S Series Heavy-Duty 10'' Table Saw...
Page 8: Avoiding Kickback
If you do not have a clear understanding of kick- back and how it occurs, do not operate this table saw. G1023S Series Heavy-Duty 10'' Table Saw Safety Accessories Not using safety accessories could cause serious personal injury. Learn how to cor- rectly use each safety accessory.
Page 9 We also carry a wide selection of table inserts (Figure 2) in the Grizzly catalog or website. Be sure to hold the insert firmly in place with a piece of wood when creating slots. Never hold the table insert with your hand while cutting new slots.
Page 10: Introduction Commentary
SECTION 2: INTRODUCTION Commentary We are proud to offer the Grizzly Model G1023S Series Table Saw. The Model G1023S Series is part of a growing Grizzly family of fine wood- working machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer...
Page 11: Circuit Requirements
Do not attempt to modify an existing circuit by replacing the circuit breaker with one rated for a higher amperage. Figure 6. NEMA 6-15 220V plug and outlet 220V Operation G1023S Series Heavy-Duty 10'' Table Saw...
Page 12: G1023S
Model G1023S Only: 220V Operation The Model G1023S motor is wired to operate at 220V. When operating at 220V, use a NEMA- style L6-20 plug and outlet. See Figure 7. Check the electrical codes in your area for specifics on wiring requirements.
Page 13: Grounding
Operating this machinery may require additional electrical upgrades spe- cific to your machine and shop environ- ment. It is your responsibility to make sure your electrical systems comply with all local electrical codes and ordinances. G1023S Series Heavy-Duty 10'' Table Saw...
Page 14: Machine Features
It is important that you read and become familiar with them before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: Metal shaft extending from the drive mechanism, to which the cutting blade is attached.
Page 15: Main Features
Figure 8. The front of the table saw. A. Extension Wing B. On/Off Switch C. Blade Height Handwheel D. Base E. Blade Angle Handwheel F. Rip Fence Rails G. Rip Fence H. Blade Guard/Splitter Assembly I. Miter Gauge G1023S Series Heavy-Duty 10'' Table Saw...
Page 16: Set Up
SECTION 5: SET UP Unpacking The Model G1023S Series Table Saws are shipped from the manufacturer in carefully packed boxes. If you discover the machine is damaged after you have signed for delivery, immediately call our Customer Service for advice.
Page 17 10. Standard Blade Table Insert 11. Cleanout Door 12. Hardware Bag 13. Table Saw Unit (Not Shown) -14- Figure 9B. G1023S Series component layout. The hardware bag should contain the follow- ing: (1) 3mm Allen Wrench (1) 4mm Allen Wrench...
Page 18: Hardware Recognition Chart
Thumb ⁄ Screw ⁄ ⁄ Screw ⁄ ⁄ Setscrew ⁄ Washer 10mm 12mm 16mm G1023S Series Heavy-Duty 10'' Table Saw Lock Countersunk Phillips Phillips Head Head Screw Screw Carriage Bolt Head Bolt Lock Washer ⁄...
Page 19: Clean Up
-16- Site Considerations Floor Load The Model G1023S Series Table Saws are a heavy load with a medium footprint. Most com- mercial or home shop floors should be sufficient to carry the weight of the machine. Reinforce the floor if you question its ability to support the weight.
Page 20: Beginning Assembly
TOOLS REQUIRED: You will need a high quality square, a long straightedge, 10mm, 12mm, 14mm open end wrenches and a 3mm Allen wrench. G1023S Series Heavy-Duty 10'' Table Saw Extension Wings keep To attach the extension wings to the saw: Attach the left wing to the table using the (3) ⁄...
Page 21: Fence & Rails
Masking Tape Figure 10. Using tape to shim for wing alignment. -18- Fence & Rails Your Model G1023S Series comes with a Shop ® Brand Fence & Rails. Refer to the manual included in the fence box for assembly instruc- tions.
Page 22: Cleanout Door
Cleanout Door The Model G1023S Series comes with a cleanout door that can accept the optional Model G1838 4" dust hood. Mount the cleanout door into the square hole on the lower left side of the saw base as shown in Figure 11a .
Page 23: Guard Bracket
Figure 13 . -20- ⁄ "-18 blade guard Figure 12. Attaching the mounting shaft. Blade Guard Mounting Bracket Figure 13. Blade guard mounting bracket G1023S Series Heavy-Duty 10'' Table Saw Blade Guard Mounting Shaft...
Page 24: Handwheel
Disconnect the machine from the power source! Using the front handwheel, move the blade to its lowest position. G1023S Series Heavy-Duty 10'' Table Saw Set the table insert into the recessed area on the table surface. Ensure that all four table insert setscrews ( Figure 15) are firmly in contact with the table casting.
Page 25: Saw Blade
Slightly rotate the rear bracket to adjust the face of the blade splitter perpendicular to the table top as shown in Figure 18. Figure 18. Blade splitter square to table. G1023S Series Heavy-Duty 10'' Table Saw Blade Guard Anti-kickback Pawl...
Page 26 Figure 20, simply add washers between the splitter and the front mounting bracket, and adjust the rear splitter support as shown in Figure 21. G1023S Series Heavy-Duty 10'' Table Saw working Splitter Blade Figure 20. Improper splitter/blade alignment.
Page 27 90°, then raise and lower it through the full range. There should be no contact between the blade, the base, the table insert, or any other part of the saw. If there is contact, repeat Steps 8-12. G1023S Series Heavy-Duty 10'' Table Saw...
Page 28: Miter Gauge
Miter Gauge The miter gauge for the Model G1023S Series has two setscrews in the miter bar which can be set to remove any loose movement between the miter bar and the T-slot. To adjust the miter gauge: Loosen or tighten the two miter bar...
Page 29: Start Up
All of these adjustments are covered in step-by- step detail in Section 8: Service Adjustments. Recommended adjustment checklist: • 45˚ & 90˚ Stops (Page 39) • Blade Parallelism (Page 41) • Blade Alignment (Page 42) Recommended Adjustments G1023S Series Heavy-Duty 10'' Table Saw...
Page 30: Operations
(Figure 25), alternate top bevel or steep alternate top bevel tooth profiles (Figure 29), small hook angle and a shallow gullet. G1023S Series Heavy-Duty 10'' Table Saw Figure 25. Crosscutting blade. Combination Blade: Used for cutting with and across the grain. A compromise between a rip blade and a cross-cut blade, a 10"...
Page 31: Blade Selection
This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw. Figure 29. Various saw tooth cutting profiles. G1023S Series Heavy-Duty 10'' Table Saw...
Page 32: Crosscutting
Hold the workpiece against the miter gauge and line up the cut with the blade. G1023S Series Heavy-Duty 10'' Table Saw Turn on the saw and allow it to come to full speed. Hold the workpiece firmly against the face of the miter gauge and ease it into the blade as shown in Figure 30.
Page 33: Ripping
Figure 31. Typical ripping operation. Turn off the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warn- ing could result in serious personal injury G1023S Series Heavy-Duty 10'' Table Saw...
Page 34: Dado Operations
Figure 32. G1023S Series Heavy-Duty 10'' Table Saw Figure 32. Single-blade dado cut. Never allow hands or arms to be above or behind the saw blade.
Page 35 If the cut is satisfactory, repeat with your fin- ish stock. Always turn the saw off and wait until the blade has come to a complete stop before adjusting the fence. Failure to follow this warning could result in serious personal injury. G1023S Series Heavy-Duty 10'' Table Saw...
Page 36: Rabbet Operations
Always replace the blade guard after dado- ing is complete. Failure to follow this warn- ing could result in serious personal injury. G1023S Series Heavy-Duty 10'' Table Saw Rabbet Cutting Commonly used in furniture joinery, a rabbet is a straight groove cut in the edge of the workpiece.
Page 37 Perform the second cut to complete the rab- bet cut. Figure 35. Rabbet cutting. Always replace the blade guard after dado- ing is complete. Failure to follow this warn- ing could result in serious personal injury. G1023S Series Heavy-Duty 10'' Table Saw...
Page 38: Maintenance
G1023S Series Heavy-Duty 10'' Table Saw Regular periodic maintenance on your Model G1023S Series Table Saw will ensure its optimum mainte- performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: injury.
Page 39: Lubrication
Lubrication The sealed ball bearings in the motor and throughout the Model G1023S Series require no maintenance during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department. Lubricate the areas indicated below every 12 months: BLADE ANGLING TRUNNION—The front and...
Page 40 V-belt tension. Tighten the motor mount bolt. Check the V-belt tension again. Ensure that the motor pulley and arbor pulley are lined G1023S Series Heavy-Duty 10'' Table Saw To replace the V-belts: Disconnect the machine from the power source! Remove the blade.
Page 41: Maintenance Log
Maintenance Log Maintenance Performed Date Approximate Hours Of Use -38- G1023S Series Heavy-Duty 10'' Table Saw...
Page 42: 45˚ & 90˚ Stops
Wear during the entire adjust- ment process. Failure to comply may result in serious personal injury. G1023S Series Heavy-Duty 10'' Table Saw adjust- loose clothing safety glasses 45˚ Stop Bolt 45˚ & 90˚ Stops...
Page 43: Blade Parallelism
90° but not at 45°, the table will need to be shimmed with metal shim stock. The shims are placed between the table and cabinet over each of the four table mounting bolts G1023S Series Heavy-Duty 10'' Table Saw Use caution and remain alert when working around the saw blade.
Page 44: Blade Parallelism
Repeat Step 12 on Page 25. If the table is removed in the future, be sure to re- install the shims the same way they came off. G1023S Series Heavy-Duty 10'' Table Saw 45˚ Bevel #1 Shim #2 Shim Figure 40.
Page 45: Blade Alignment
Be sure to note the position of the table shims. Replace them to their original position before re-attaching the table. Loosen the bracket lock bolt shown in Figure 43. end of the shaft. NOTICE G1023S Series Heavy-Duty 10'' Table Saw...
Page 46 7. If the blade is still contacting the insert, repeat Steps 1-6. Check all other adjust- ments. 8. Recheck the blade to miter slot adjustments, and adjust as necessary. G1023S Series Heavy-Duty 10'' Table Saw -43-...
Page 47: Wiring Diagram
-44- G1023S Series Heavy-Duty 10'' Table Saw...
Page 48 G1023S Series Heavy-Duty 10'' Table Saw -45-...
Page 49: Closure
Grizzly Service Department. Trained ser- vice technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069...
Page 50: Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODELS G1023S & G1023S110 TABLE SAWS Design Type...10" Tilting Arbor Maximum Diameter of Saw Blade ...10" Diameter of Arbor ... Capacities: Maximum Depth of Cut at 90° ...3 Maximum Depth of Cut at 45°...
Page 52 052 P1023052 PIVOT PIN 53A PB75 HEX BOLT 054 P1023054 V-BELTS, SET OF 3 055 P1023055 MOTOR PULLEY G1023S Series Heavy-Duty 10'' Table Saw REF# 056 P1023056 56C P1023056C MOTOR 2 HP 110/220V 57A PB76 058 PB03 ⁄ "-18 060 PB07 ⁄...
Page 53 536 P1023536 537 P1023537 ⁄ " 538 PB26 539 PW06 540 PN05 541 PB07 542 PW07 543 PN02 G1023S Series Heavy-Duty 10'' Table Saw DESCRIPTION SUPPORTING ARM PIVOT PIN RETAINER RETAINER SPRING SPACER SPLITTER PAWL ROLL PIN 4 X 22...
Page 54: Troubleshooting
Hand wheels won’t turn. Bullets are wedged. Roll pin or setscrew in worm gear is contacting geared trunnion. G1023S Series Heavy-Duty 10'' Table Saw CORRECTIVE ACTION Check power line for proper voltage. Inspect all lead connections on motor for loose or open con- nections.
Page 55: Push Stick Pattern
-52- G1023S Series Heavy-Duty 10'' Table Saw...
Page 56 Notes G1023S Series Heavy-Duty 10'' Table Saw -53-...
Page 57: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
Page 58: Warranty Card
Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________...
Page 59 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
Page 60 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why • • • – Trusted, Proven and a Great Value! ® Grizzly Is The Industry Leader! ® SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E-MAIL RESPONSE WITHIN ONE HOUR...

This manual is also suitable for:

G1023s110

Grizzly G1023S Manual Insert

1 Safety Page Safety Rules for All Tools

2 Introduction Commentary

3 Circuit Requirements

4 Machine Features

5 Set up

6 Operations

7 Maintenance

8 Service Agreement

9 Closure

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