Grizzly G1023 Instruction Manual
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Grizzly G1023 Instruction Manual

10" heavy-duty table saw
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10" HEAVY-DUTY TABLE SAW
MODEL G1023

INSTRUCTION MANUAL

COPYRIGHT © 1990 BY GRIZZLY IMPORTS, INC REG #TX 3 170 579
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.
APRIL, 1997. PRINTED IN TAIWAN
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED.
MACHINE CONFIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VER-
SION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY
QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

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  • Page 1: Instruction Manual

    10" HEAVY-DUTY TABLE SAW MODEL G1023 INSTRUCTION MANUAL COPYRIGHT © 1990 BY GRIZZLY IMPORTS, INC REG #TX 3 170 579 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.

  • Page 2: Table Of Contents

    BLADE SELECTION ...22-23 CROSSCUTTING ...23 RIPPING ...24 MAINTENANCE ...25 TABLE AND WINGS ...25 V-BELT...25-26 LUBRICATION ...26 CLOSURE...27 PARTS BREAKDOWNS AND LISTS...28-33 MACHINE DATA ...34 TROUBLESHOOTING ...35 WARRANTY AND RETURNS...36 -STICK PATTERN ...37 G1023 Heavy-Duty Table Saw Table Of Contents PAGE...

  • Page 3: Safety Instructions

    11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. 16 A.W.G. 50ft 16 A.W.G. 100ft 14 A.W.G. 200ft 12 A.W.G. 300ft G1023 Heavy-Duty Table Saw...

  • Page 4: Additional Safety Instructions For Table Saws

    NEVER reach behind or over the blade with either hand for any reason. G1023 Heavy-Duty Table Saw 17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommend- ed accessories. The use of improper acces- sories may cause risk of injury.

  • Page 5: General Information

    SECTION 2: GENERAL INFORMATION Grizzly Imports, Inc. is proud to offer the Model G1023 10" Heavy-Duty Table Saw. This model G1023 is a part of Grizzly’s growing family of fine woodworking and metalworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation.

  • Page 6: Unpacking

    Unpacking The Model G1023 is shipped from the manufac- turer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immedi- ately for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent.

  • Page 7: Clean Up

    Clean up The table and other unpainted parts of the Model G1023 are coated with a waxy oil that protects them from corrosion during shipment. Remove the protective coating with mineral spirits and paper towels. Do not use gasoline or other petro- leum based solvents because of their extremely low flash points.

  • Page 8: Circuit Requirements

    Circuit breakers or fuses that are rated higher may not adequately protect the motor. The Model G1023 is not equipped with a plug. It will be necessary to connect a plug that is suit- able for your 220V receptacle. Figure 1.

  • Page 9: Assembly

    SECTION 3: ASSEMBLY Beginning Assembly Most of your Model G1023 Table Saw has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here.

  • Page 10: Switch

    Switch The magnetic switch comes prewired to the motor. However, you must mount the switch to the table saw body before it can be used. A bracket with screws to attach it is provided. Figure 3. Figure 3. G1023 Heavy-Duty Table Saw...

  • Page 11: Guard Support Shaft

    Push the threaded end of the shaft through the hole in the back of the saw until the shoulder on the shaft stops it. Secure the shaft with the hex nut provided.

  • Page 12: Blade

    Blade The Model G1023 is not supplied with a blade. For a selection of blades, including dado sets, refer to the Grizzly catalog for selection, price and ordering information. To install the blade: Remove the arbor nut and outside arbor flange from inside the blade cavity.

  • Page 13: Fence Rails

    -12- Fence Rails The rails should extend to the right of the saw and are attached to the table top with cap screws and dished spacers. The rails come packed in a sep- arate box.

  • Page 14: Fence

    Figure 12. Figure 12. The fence will require further adjustments covered in Section 3, page 19-20. G1023 Heavy-Duty Table Saw Table Inserts Your table saw comes with two table inserts. One is for standard blades and the other is for dado blades.

  • Page 15: Table Inserts

    A drop of glue or Loctite the setscrews will keep the setting from changing. If the blade hits the edge of the insert when raised, the blade is out of alignment. See Section 3 page 19. G1023 Heavy-Duty Table Saw on the threads of...

  • Page 16: Adjustments

    SECTION 4: ADJUSTMENTS Miter Slot to Blade Your table saw will give the best results if the miter slot and rip fence are adjusted parallel to the blade. If they are not exactly parallel, your cuts and finished work will be lower in quality.

  • Page 17: 90˚ Positive Stop

    90˚ Positive Stop Your table saw will be easier to use and produce more predictable results if it is adjusted correctly. Next to parallelism, the 90° positive stop is per- haps the most important adjustment point on the saw. To adjust the 90° positive stop bolt: Turn the arbor tilting handwheel (the one on the left side of the saw) until the 90°...

  • Page 18: Positive Stop

    45˚ Positive Stop To adjust the 45° positive stop bolt: Turn the arbor tilting handwheel (the one on the left side of the saw) until the 45° positive stop limits movement. Check the angle of the blade to the table with a high quality angle gauge.

  • Page 19: Angle Pointer

    After rotating the miter body from 45˚ to 90˚ and back a few times, double check your adjustments at both angles to assure that you have accurately set your miter gauge. Jam Nut Stop Screw Figure 25. G1023 Heavy-Duty Table Saw Stop Link...

  • Page 20: Fence

    Now slide the fence along the rail until it is aligned with the edge of the miter slot. Lock the fence down. G1023 Heavy-Duty Table Saw With the fence in the locked position, loosen the rear lock adjustment (the slotted screw on the front of the fence) until the rear lock- ing lever ceases to engage the rear rail.

  • Page 21: Blade Alignment

    Check that the blade does not contact any internal parts. Replace the table, wings, and insert. Tighten securely. If the blade is still touching the insert, repeat steps 1-6. CHECK ALL OTHER ADJUST- MENTS. G1023 Heavy-Duty Table Saw ⁄ ". Over...

  • Page 22: Operations

    SECTION 5: OPERATIONS Pre-Run Check Before you begin to use your model G1023 Table Saw, you should give it a thorough inspection. While making your inspection, ask yourself the following questions: Are all the fasteners tight? Is the blade mounted correctly and securely?

  • Page 23: Blade Selection

    Blade Selection Choosing the correct blade for the job is essential for the safe and efficient use of your table saw. Ignoring this important step could result in dam- age to the saw and serious injury to the operator. Documented below are the most common saw blades and their uses.

  • Page 24: Crosscutting

    Move the rip fence completely out of the way. Turn on the saw and allow it to come to full speed. Hold the workpiece firmly against the face of the miter gauge and ease it into the blade.

  • Page 25: Ripping

    Turn on the saw and allow it to reach full speed. Place the trued edge of the board against the rip fence.

  • Page 26: Maintenance

    The V-belts are accessed through the cavity on the right side of the saw. They link the arbor and motor pulleys. To check V-belt tension: Squeeze the center of each V-belt.

  • Page 27: Lubrication

    Tighten the motor mount bolt. -26- The shielded ball bearings in the motor and throughout most of the model G1023 require no further lubrication during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department.

  • Page 28: Closure

    WARNING! As with all power tools, there is danger associat- ed with the Model G1023 Table Saw. Use the tool with respect and caution to lessen the possibility of mechanical damage or operator injury. If nor-...

  • Page 29: Parts Breakdowns And Lists

    -28- 80-1 80-2 80-1 80-2 G1023 Heavy-Duty Table Saw...
  • Page 30 048 P1023048 ARBOR NUT 48A P1023048A ARBOR WRENCH 49A PSS08 SETSCREW 050 P1023050 MOTOR FRAME SUPPORT 051 P1023051 CLIP G1023 Heavy-Duty Table Saw REF# 052 P1023052 053 PB14 054 P1023054 055 P1023055 ⁄ " - 18 056 P1023056 057 PB28...
  • Page 31 405 P1023405 SPECIAL WASHER 406 P1023406 FLAT HD SCREW 407 P1023407 HEX NUT -30- REF# PART# 408 P1023408 ⁄ " 409 P1023409 410 P1023410 411 P1023411 412 P1023212 413 P1023413 DESCRIPTION SETSCREW SETSCREW STOP POINTER SCALE STUD G1023 Heavy-Duty Table Saw...
  • Page 32 HEX BOLT M6-1.0X40MM 503 PLN03M LOCK NUT M6-1.0 504 P1022162 SUPPORTING ARM 505 P1022173 PIVOT PIN 506 P1022175 RETAINER 507 P1022163 RETAINER G1023 Heavy-Duty Table Saw REF# PART# 508 P1022176 509 P1022167 510 P1022073 511 P1022164 512 PRP20M 513 P1022166 DESCRIPTION SPRING...
  • Page 34 633 P1022058 634 P1022057 635 P1023635 636 P1023636 637 P1022Z186 SCALE 638 PFB08M 639 P1023639 640 PSB30 G1023 Heavy-Duty Table Saw PART# DESCRIPTION FLT HD SCREW FLAT WASHER 8MM PHLP HD SCREW M5-0.8 X 8 SHAFT FOR CLAMP FRONT CLAMP SETSCREW ⁄...

  • Page 35: Machine Data

    Motor RPM...3450 RPM Blade RPM...4140 RPM Bearings ...Shielded and Lubricated-For-Life / Ball Switch ...Magnetic with Thermal Overload Protector Specifications, while deemed accurate, are not guaranteed. -34- MACHINE DATA GRIZZLY MODEL G1023 TABLE SAW ⁄ " ⁄ " ⁄ " ⁄...

  • Page 36: Troubleshooting

    Hand wheels won’t turn. Bullets are wedged. Roll pin or setscrew in worm gear is contacting geared trunnion. G1023 Heavy-Duty Table Saw CORRECTIVE ACTION Check power line for proper voltage. Inspect all lead connections on motor for loose or open con- nections.

  • Page 37: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg- ligence, accidents, repairs or alterations or lack of maintenance.

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