Table of Contents
Related Manuals for Greenlee GATOR ES1000
Summary of Contents for Greenlee GATOR ES1000
- Page 1 INSTRUCTION MANUAL GATOR ES1000 BATTERY-POWERED CUTTER Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 3024.2 © 2000 Greenlee Textron IM 1364 REV 1 2/00...
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Page 2: Table Of Contents
Reassembly ... 12 Exploded Views ... 13-15 Parts List ... 16-18 Description The Greenlee ES1000 Gator™ cutter is a hand-held, battery-operated cutter intended to be used to cut the following materials: • Copper and aluminum cable up to (1-1/2") 40 mm diameter •... -
Page 3: Important Safety Information
Failure to observe this warning will result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. ES1000 Battery-Powered Cutter Do not cut cable under tension. Cable will fall and may strike nearby personnel. - Page 4 • Use this tool for manufacturer’s intended use only. Failure to observe these precautions can result in injury or property damage. Greenlee Textron / Subsidiary of Textron Inc. ES1000 Battery-Powered Cutter Do not allow any object to contact the battery terminals.
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Page 5: Identification
GATOR Identification Greenlee Textron / Subsidiary of Textron Inc. ES1000 Battery-Powered Cutter 1. Trigger 2. Retract Button 3. Locking Flange 4. Cutting Head 5. Housing 6. Battery Load Display 7. Battery 8. Trigger Lock 9. Hand Guard 10. Moveable Cutting Blade 11. -
Page 6: Location Of Decals
Guy Strand ..75" (20 mm) Ground Rod ..63" (16 mm) Rebar ..50" (13 mm) Wire Rope ..63" (16 mm) Greenlee Textron / Subsidiary of Textron Inc. ES1000 Battery-Powered Cutter 500 5981.5 500 5982.3 on opposite side... -
Page 7: Operation
Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil. Greenlee Textron / Subsidiary of Textron Inc. ES1000 Battery-Powered Cutter • Do not cut EHS guy wire. EHS guy wire will damage the blades. - Page 8 Note: Any time during the cut the blade can be returned by pushing the retract button momentarily. 6. Return trigger lock to its original locked position. Greenlee Textron / Subsidiary of Textron Inc. ES1000 Battery-Powered Cutter Pull trigger to cut Push trigger lock down...
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Page 9: Maintenance
4. Lubricate blades with a Teflon or WD40-type lubricant. Annually 1. Change the hydraulic oil 2. Return the tool to an authorized Greenlee service center for inspection. General The hydraulic oil needs to be changed annually or every 8000 cuts. -
Page 10: Troubleshooting
LED flashes constantly. Low battery life. Service Should your battery-powered cable cutter require service, return it to an authorized Greenlee service center. Customer Center and Field Service: 800/435-0786 Fax (24 Hour) Customer Center: 800/451-2632 or 815/397-1865 Greenlee Textron / Subsidiary of Textron Inc. -
Page 11: Disassembly
(35). Replace the oil filter (34). Remove metal chips from magnet (36). 22. Remove threaded bushing (46) and replace O-ring (47). Greenlee Textron / Subsidiary of Textron Inc. ES1000 Battery-Powered Cutter Motor/Gearbox/Bearing Disassembly 23. Remove tamper-proof paper seal (52). -
Page 12: Reassembly
Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 14. Insert the plug (16) into the reservoir. Greenlee Textron / Subsidiary of Textron Inc. ES1000 Battery-Powered Cutter Misc. Components Reassembly 15. Remove the protective plastic bag from the elec- tronics subassembly. -
Page 13: Exploded Views
GATOR ES1000 Battery-Powered Cutter Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... - Page 14 GATOR ES1000 Battery-Powered Cutter Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
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Page 15: Exploded Views
GATOR ES1000 Battery-Powered Cutter Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... -
Page 16: Parts List
500 4198.3 500 5829.0 500 5896.7 500 5888.6 500 5889.4 500 5890.8 500 5891.6 Greenlee Textron / Subsidiary of Textron Inc. ES1000 Battery-Powered Cutter Description Pump Housing ... 1 Plunger ... 1 Washer ... 2 Seal ... 1 Valve Seat ... 1 Needle Valve ... - Page 17 500 6393.6 500 5825.8 500 6385.5 500 6388.0 500 5483.0 500 6338.3 500 4192.4 Greenlee Textron / Subsidiary of Textron Inc. ES1000 Battery-Powered Cutter Description Threaded Bushing ... 1 O-Ring ... 1 O-Ring ... 1 Pump Piston ... 1 Ball Bearing ... 1 Eccentric ...
- Page 18 500 3047.7 12V Charger 220V 500 3048.5 12V Charger 12V Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA Customer Service (International): 815/397-7070 • Fax: 815/397-9247 Customer Service (North America): 800/435-0786 • Fax: 800/451-2632, 815/397-1865 Canada Fax: 800/524-2853 Printed in the U.S.A.