Greenlee GATOR ESG85GL Instruction Manual
Greenlee GATOR ESG85GL Instruction Manual

Greenlee GATOR ESG85GL Instruction Manual

Battery-powered cable cutter

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INSTRUCTION MANUAL
®
GATOR
ESG85GL Battery-powered
Cable Cutter
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
99935481
© 2006 Greenlee Textron Inc.
IM 1443 REV 3 1/06

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Summary of Contents for Greenlee GATOR ESG85GL

  • Page 1 INSTRUCTION MANUAL ® GATOR ESG85GL Battery-powered Cable Cutter Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 99935481 © 2006 Greenlee Textron Inc. IM 1443 REV 3 1/06...
  • Page 2: Table Of Contents

    All specifications are nominal and may change as design improve- ments occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Greenlee Textron.
  • Page 3: Important Safety Information

    Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company GATOR ® Battery-powered Cable Cutter Electrical Shock Hazard: This tool is not insulated.
  • Page 4: Important Safety Information

    • Store tool in case when not in use. Failure to observe these precautions could result in injury and property damage. Greenlee / A Textron Company GATOR ® Battery-powered Cable Cutter • Do not immerse batteries in water or any conduc- tive liquid.
  • Page 5: Identification

    Identification 1. Housing 2. Retract Button 3. Battery 4. Hand Guard 5. Trigger Lock Greenlee / A Textron Company GATOR ® Battery-powered Cable Cutter ESG85 Cable Cutter 6. Trigger 7. Battery Load Display 8. Locking Arm 9. Moveable Blade 10. Fixed Blade...
  • Page 6: Location Of Decals

    Hydraulic Oil ..1 pint (50 ml) Shell Tallus T 15 Cutting Head ... Steel Sound Level ... 75 dB (A) at 1 meter Vibrations ... <2.5 m/s2 Greenlee / A Textron Company GATOR ® Battery-powered Cable Cutter Warning - opposite side) 4455 Boeing Dr.
  • Page 7: Operation

    • Do not cut cable under tension. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company GATOR ® Battery-powered Cable Cutter • Keep hands and fingers away from closing blades.
  • Page 8: Operation

    Note: At any time during cutting, pushing the return button will result in the ram returning. 6. Return trigger lock to its original locked position. Greenlee / A Textron Company GATOR ® Battery-powered Cable Cutter 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 9: Maintenance

    2. Check the oil level. 3. Oil the bolt joints. Annually 1. Change the hydraulic oil. 2. Return the tool to an authorized Greenlee service center for inspection. • Keep hands and fingers away from closing blades. • Lock trigger when not in use.
  • Page 10: Troubleshooting

    Return tool to an authorized Greenlee service center. Check oil level. Refill reservoir. Pull trigger and hold retract button simultaneously. Hold for approximately 10 seconds. Charge or replace battery. Return tool to an authorized Greenlee service center. Refill reservoir and replace plug.
  • Page 11: Disassembly/Reassembly

    (35). Replace the oil filters (34). Remove metal chips from magnet (36). 22. Remove adapter (58) by removing 2 screws (59). Remove threaded bushing (47) and O-ring (48). Replace O-ring and reassemble. Greenlee / A Textron Company GATOR ® Battery-powered Cable Cutter (Motor/Gearbox/Bearing Disassembly) 23.
  • Page 12 Slip the O-ring (38) over the reservoir. Using a hooked tool, care- fully slip the O-ring over the lip of the pump housing. 14. Insert the plug (16) into the reservoir. Greenlee / A Textron Company GATOR ® Battery-powered Cable Cutter (Miscellaneous Components Reassembly) 15.
  • Page 13: Service

    GATOR ® Battery-powered Cable Cutter Service Should your battery-powered cable cutter require service, return it to an authorized Greenlee service center. Customer Center and Field Service: 800/435-0786 Fax (24 Hour) Customer Center: 800/451-2632 or 815/397-1865 Greenlee / A Textron Company...
  • Page 14: Exploded Views And Parts Lists

    GATOR ® Battery-powered Cable Cutter Exploded Views Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 15 GATOR ® Battery-powered Cable Cutter Exploded Views (cont’d) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 16 GATOR ® Battery-powered Cable Cutter Exploded Views (cont’d) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 17: Parts List

    50058851 50058860 50058967 50058908 50058894 50058886 50058916 50058290 50041983 50058975 Greenlee / A Textron Company GATOR ® Battery-powered Cable Cutter Description Housing ... 1 Valve piston ... 1 Washer ... 2 Seal ... 1 Valve seat ... 1 Needle valve ... 1 Pan head screw ...
  • Page 18 50068822 50068857 50068865 50043951 50068873 50071483 50071491 50041681 50067648 50067656 Greenlee / A Textron Company GATOR ® Battery-powered Cable Cutter Description Check valve ... 1 O-ring ... 1 Pump piston ... 1 Ball bearing ... 1 Eccentric ... 1 Seal ... 1 Eccentric cover ...
  • Page 19 50068350 50068369 50068377 50070223 50059033 50029991 50030469 50030477 50030485 50073575 Greenlee / A Textron Company GATOR ® Battery-powered Cable Cutter Description Housing kit ... 1 Screw ... 1 Screw ... 2 Screw ... 2 Circuit board ... 1 LED holder ... 1 Switch cover ...
  • Page 20 Fax: Canada 800-435-0786 Fax: International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 An ISO 9001 Company • Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com 800-451-2632 815-397-1865 800-524-2853 Printed in USA...

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