Hoshizaki C-101BAH-DS Instruction Manual page 18

(3) Fabrication of Overlay Panel
Fabricate the overlay panel as outlined in the specification on the previous page and the
instructions below.
1) Rout a channel at the bottom of the overlay panel to the proper dimensions. See "(C)
Routed Area" in the specification diagram and Fig. 8.
2) Drill six 1/4" diameter (hardwood may require slightly larger diameter) holes 3/8"
(10 mm) deep in the locations designated. NOTICE! Use care when drilling holes for
mounting hardware. All drilled holes must be straight and drilled to the correct
diameter and depth. See "(A) Threaded Inserts" and "(B) Threaded Inserts" in the
specification diagram and Fig. 9.
Routed Channel
Fig. 8
3) Screw the 6 threaded wood inserts into the 1/4" holes drilled in the previous step. Make
sure that the inserts are threaded straight and that the tops of the inserts are flush to
the overlay panel surface. Otherwise, the overlay panel cannot be properly fastened to
the door.
4) Mount the door handle hardware. Hoshizaki recommends that the door handle hardware
be mounted on the edge opposite of the door hinge side (optional hinge reversal is
covered in step 6. Countersunk screw heads are required to ensure that the hardware
fasteners do not interfere with the overlay panel fitting flush with the door.
5) While maintaining a hold on the door, remove the hinge stop pin from hinge (B). Pull out
the bottom of the door slightly and gently remove the door from hinge (A). See Fig. 10. If
you are leaving the door right-hinged, skip to step 7. If you would like to reverse the door
hinges, proceed to step 6.
Fig. 10
Hinge Stop Pin
Holes
Hinge (B)
18
Holes
Fig. 9
Hinge (A)