Endress+Hauser TopClean S CPC 30 Operating Instructions Manual
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Endress+Hauser TopClean S CPC 30 Operating Instructions Manual

Automation of ph/redox measurements
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BA 235C/07/en/12.01
51504339
TopClean S
CPC 30
Automation of
pH/Redox Measurements
Operating Instructions
ENDRESS+HAUSER
MYCOM S CPM 153
7.54
MEAS
CAL
DIAG
PARAM
?
Endress+Hauser
TopClean S

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Summary of Contents for Endress+Hauser TopClean S CPC 30

  • Page 1 TopClean S BA 235C/07/en/12.01 51504339 CPC 30 Automation of pH/Redox Measurements Operating Instructions Endress+Hauser TopClean S ENDRESS+HAUSER MYCOM S CPM 153 7.54 MEAS DIAG PARAM...
  • Page 2 First commissioning page 30 TopClean S CPC 30 First commissioning ........page 30 Using the menu "Quick Setup" in the chapter "First Start-up" you can configure the transmitter with the most important parameters quickly and easily. Important basic functions such as language, measured variable, temperature compensation and current outputs are configured directly with the help of the on-site display.

  • Page 3: Table Of Contents

    TopClean S CPC 30 Table of Contents Safety instructions Manual calibration in the context of maintenance ....Notes on safety conventions and icons ..4 Maintenance of cables, connections and power Designated use .

  • Page 4: Safety Instructions

    1 Safety instructions TopClean S CPC 30 Safety instructions Notes on safety conventions and icons To avoid damage to persons and property, always pay attention to the safety instructions in these Operating Instructions. The following symbols are used to provide...

  • Page 5: Designated Use

    The system is supplied complete with power supply cables and bottle hoses. The Ex version of the TopClean S CPC 30 allows operation even in explosive atmospheres. In the Ex version, the CPG 30 is powered via the communication/power supply cable from the Mycom S CPM 153.

  • Page 6: Return

    Operating Instructions. Return If the devices have to be repaired, please return them cleaned to the Endress+Hauser sales centre responsible. You can find the address on the back page of these. For returns please use the original packaging.

  • Page 7: Identification

    TopClean S CPC 30 2 Identification Identification Device designation 2.1.1 Nameplate Fig. 1: Nameplate example for the transmitter Mycom S CPM 153. Fig. 2: Nameplate example for the control unit CPG 30. Endress+Hauser...
  • Page 8 2 Identification TopClean S CPC 30 2.1.2 Product structure Basic equipment: Control unit CPG 30, transmitter Mycom S with 6 relays and DAT module, injector CYR 10, multihose (5 m), hose clip, bottle (empty), bottle hoses (2 m), communication/power supply cable Mycom S –...

  • Page 9: Scope Of Delivery

    • Operating Instructions 235C/07 (for Ex-system also the Ex-OI XA 235C/07) • Instrument identification card Certificates and approvals Declaration of conformity The product complies with the legal demands of the harmonized European standards. Endress+Hauser certifies the compliance with the standards by using the mark. Endress+Hauser...

  • Page 10: Installation

    (see "Technical data"). • If you have any questions, please contact your supplier or your nearest Endress+Hauser sales centre (see the back page of these Operating Instructions). Installation conditions Always install the transmitter and the control unit so that the cable entries always point downwards.

  • Page 11: Installation

    TopClean S CPC 30 3 Installation Installation 3.3.1 Wall mounting " Caution! • Check that the temperature does not exceed the maximum permitted ambient temperature (–20° ... +60°C). Install the devices in a shady location. Avoid direct sunlight. • Mount the devices so that the cable entries always point downwards.
  • Page 12 3 Installation TopClean S CPC 30 1. Prepare drill holes acc. to fig. 4. Push the two fixing screws from the front through the appropriate fixing bores – Fixing screws (M6): max. dia. 6.5 mm – Screw head: max. dia. 10.5 mm Mount the transmitter housing on the wall as shown.
  • Page 13 TopClean S CPC 30 3 Installation Fig. 7: Post mounting of the transmitter CPM 153 with weather protection cover CYY 101 3.3.3 Water and compressed air connections Water 2 ... 12 bar, (for injector CYR 10) filtered 100 µm, max. 56 °C...

  • Page 14: Post-Installation Check

    3 Installation TopClean S CPC 30 Connections on the base of the CPG 30 Compressed air connections compressed Connection Compressed air supply n/a for non-Ex n/a for non-Ex instrument front Additional valves Electrically controlled with non-Ex (switched power supply; for connection, see electrical connection...

  • Page 15: Wiring

    TopClean S CPC 30 4 Wiring Wiring Quick wiring guide 4.1.1 Wiring diagram Customer supply Mycom CPM 153 CPG 30 Digital (Hold) L/L+ input E1* power L– L– Power supply N/L– supply Digital input E2* RS 485 CPG Compressed air supply 4...6 bar,...
  • Page 16 4 Wiring TopClean S CPC 30 4.1.2 Connection compartment sticker CPG30 24VAC/DC Zusatzventile / CYR10 Interne Ausgänge / Mycom SPS Eingänge / auxiliary valves internal outputs PCS input Programmwahl / program choice 41 42 45 46 L+ L- Power Steuer-Ausgänge / SPS Ausgänge /...

  • Page 17: Connecting Cpg 30

    TopClean S CPC 30 4 Wiring Connecting CPG 30 – Alive LED Fig. 13: Terminal arrangement CPG 30 Terminal Functional assignment Terminal Functional assignment Outputs: External inputs (from Mycom S + PCS) 41/42 Additional valve 1 L+/L– Power supply Communication Mycom S → CPG 30...

  • Page 18: Connecting Mycom S

    4 Wiring TopClean S CPC 30 Connecting Mycom S Warning! A mains disconnecting device must be installed near the instrument and must be identified as the mains disconnection device for the Mycom S CPM 153 (see EN 61010-1). Note! • For connecting the CPM 153 to the CPC 30 use the shielded cable CUS 31. Connect the screen only to the CPM 153 (s.
  • Page 19 TopClean S CPC 30 4 Wiring 4.3.2 Contact assignment Mycom S In the transmitter Mycom S CPM 153, there are six relays available which you can configure via user menu (see the "PARAM" menu "Set up 1" "Contacts" from page 38).
  • Page 20 4 Wiring TopClean S CPC 30 4.3.3 Sensor connection and measuring cable Cable types You require a screened special cable to connect pH and redox electrodes. You can use the following multicore and preterminated cable types: • CPK 1 for electrodes with standard plug-in head GSA and without Pt 100 •...
  • Page 21 TopClean S CPC 30 4 Wiring 4.3.4 Changing the pH input from glass electrode to IsFET sensor With this device you can run the electrode types glass electrode / redox electrode or IsFET sensors. For adapt the electrical connection from glass electrodes to IsFET sensor CPS 401, please proceed as follows: Open housing cover of the CPM 153.
  • Page 22 4 Wiring TopClean S CPC 30 4.3.6 Cable extension If a cable extension is necessary, use • junction box VBM and the following types of non-terminated measuring cables: • for CPK 1, CPK 9: Cable CYK 71 • for CPK 6: Cable DMK •...
  • Page 23 TopClean S CPC 30 4 Wiring 4.3.7 Type of electrode connection, symmetrical / unsymmetrical Note! The instrument is preset for symmetrical measurement (= with PML, potential matching line). For unsymmetrical measurement, the setting must be changed accordingly (s. page 34, Field A6, "Select connection type").

  • Page 24: Post-Connection Check

    4 Wiring TopClean S CPC 30 Post-connection check Perform the following checks after completing electrical installation of the measuring device: Instrument status and specifications Remarks Is the measuring instrument or the cable damaged externally? Visual inspection Electrical connection Remarks Does the supply voltage match the specifications on the nameplate? CPM 153: 100 V ...

  • Page 25: Operation

    TopClean S CPC 30 5 Operation Operation Display and operating elements 5.1.1 Display reading/symbols ENDRESS+HAUSER MYCOM S CPM 153 Measure HOLD 7.54 Select MEAS DIAG PARAM Mycom S CPM 153 user interface 1: Current menu 2: Current parameter 3: Navigation bar: Arrow keys for scrolling, "E" for browsing, note for Cancel 4: "MEAS"...
  • Page 26 5 Operation TopClean S CPC 30 "MEAS" switches to Measuring mode. This displays the measured values. Use the arrow keys to scroll through the different measuring menus. Note! Press "MEAS" to exit any of the "PARAM", "DIAG", "CAL" menus without terminating the settings / calibration.
  • Page 27 TopClean S CPC 30 5 Operation 5.1.4 Data logger In the CPM 153, you have two data loggers available. With these data loggers you can • record a parameter with 500 sequential measuring points or • two parameters each with 250 sequential measuring points.
  • Page 28 5 Operation TopClean S CPC 30 Note! • Note down the selected code as well as the universal code and keep it in a place where unauthorised persons do not have access to it. • If you reset the code to "0000", all the levels are freely accessible for editing. The code can only be reset by a "specialist".

  • Page 29: Replaceable Memory

    TopClean S CPC 30 5 Operation 5.1.7 Factory setting All the factory settings are active when the instrument is switched on for the first time. The table below lists all the main settings. For all further factory settings, please refer to the "Description of functions"...

  • Page 30: Commissioning

    6 Commissioning TopClean S CPC 30 Commissioning Function check Warning! Before power-up, please make sure that no danger can occur to the equipment in which the system is included, e.g. through uncontrolled pumps, valves and the like. " Caution! • Before switching on, check all the connections again for correctness.

  • Page 31: Quick Setup

    TopClean S CPC 30 6 Commissioning Quick Setup In this menu, configure the most important transmitter functions required for measurement. You can open Quick Setup at any time (if it is closed) from the menu structure with the --> "Quick Setup" key.
  • Page 32 6 Commissioning TopClean S CPC 30 CODE Display CHOICE INFO User settings (default = bold) °C Select temperature display Hold °F Select temperature compensation = automatic temperature MTC+Temp compensation = manual temp. comp. (with fixed temperature, entered in Field GAA2 (page 40).
  • Page 33 TopClean S CPC 30 6 Commissioning CODE Display CHOICE INFO User settings (default = bold) pH/Redox K1 Select current output 1 Hold Temperature K1 Selection of the parameter, which shall be output on the current output. pH/Redox K1 Select current output 2...

  • Page 34: Description Of Functions

    6 Commissioning TopClean S CPC 30 Description of functions ⇒ ⇒ PARAM Set up 1 Sensor input In this item, you change the settings for measured value acquisition, such as the operating mode, the measuring principle, the electrode type etc.
  • Page 35 TopClean S CPC 30 6 Commissioning CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Weekday: Date and time entry Day: Enter the complete date and time here. Month: Year: Time: 08:00 00.00 Select no.
  • Page 36 6 Commissioning TopClean S CPC 30 ⇒ ⇒ PARAM Set up 1 Current outputs The transmitter is always equipped with two current outputs. You can configure these as follows: Note! The controller function "continuous controller" can only be assigned to the current output 2.
  • Page 37 TopClean S CPC 30 6 Commissioning CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Linear: The characteristic curve is linear from the lower to the upper value. Table: When you do not want the current output characteristic to be linear, you can enter a customer-specific sequence of up to 10 value pairs in a table.
  • Page 38 6 Commissioning TopClean S CPC 30 ⇒ ⇒ PARAM Set up 1 Contacts CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings NAMUR: Contact functions Relay:1 free Depending on the equipment available, you can assign...
  • Page 39 TopClean S CPC 30 6 Commissioning CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Steady contact Contact type: fault signalling contact Wiping contact (only, when NAMUR function = off) = Active for as long as an error is Steady contact present.
  • Page 40 6 Commissioning TopClean S CPC 30 Medium temperature compensation Tables for Medium 1...3: For medium temperature compensation, tables can be created in the CPM 153 for three different media. Before starting the process, the most suitable table for the active medium can be selected.
  • Page 41 TopClean S CPC 30 6 Commissioning CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Medium compensation (only for pH): Select table Selection Create tables Enter / activate customer-specific temperature Reference temperature compensation tables.
  • Page 42 6 Commissioning TopClean S CPC 30 ⇒ ⇒ PARAM Set up 1 Alarm The CPM 153 continuously monitors the most important functions. If an error occurs, an error message (list of all error messages s. page 98) is set, which can trigger one of the following actions: •...
  • Page 43 TopClean S CPC 30 6 Commissioning ⇒ ⇒ PARAM Set up 1 Hold Hold function = "Freezing the outputs" The current outputs can be "frozen" for each menu. This means that the value which you define in this menu is output. With hold, "Hold" appears in the display.
  • Page 44 6 Commissioning TopClean S CPC 30 ⇒ ⇒ PARAM Set up 1 Calibration (For redox operating mode) CODE CHOICE INFO User (E1, 2 = Editor types, s. page 28) (default = bold) settings On-site calibration type Select calibration menu General settings...
  • Page 45 TopClean S CPC 30 6 Commissioning ⇒ ⇒ PARAM Set up 1 Calibration (For pH operating mode) CODE CHOICE INFO User (E1, 2 = Editor types, s. page 28) (default = bold) settings On-site calibration type Calibration menu selection Special buffer...
  • Page 46 6 Commissioning TopClean S CPC 30 CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Special buffer: Entry of the number of buffers In a table, you can save up to 3 buffers not saved in the (2 ...
  • Page 47 TopClean S CPC 30 6 Commissioning CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings SCC (Sensor Condition Check) This function monitors the electrode status or the degree of electrode ageing. Possible status messages: "Electrode OK", "Low wear"...
  • Page 48 6 Commissioning TopClean S CPC 30 ⇒ ⇒ PARAM Set up 2 Data logger The data logger records two freely selectable parameters with their date and time. You can start it using the measuring menus: Use the arrow keys to scroll through the measuring menus until to you reach the Record mode of the data logger.
  • Page 49 TopClean S CPC 30 6 Commissioning ⇒ ⇒ PARAM Set up 2 Check systems CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings SCS: Select SCS (= Sensor Check System) mode: SCS Ref.:...
  • Page 50 6 Commissioning TopClean S CPC 30 ⇒ ⇒ PARAM Set up 2 Controller settings Requirements for controller configuration: You have carried out the following settings which are necessary for the controller settings either in the quick setup, page 30 or on the appropriate menu page.
  • Page 51 TopClean S CPC 30 6 Commissioning Batch or inline process With active control, the batch and inline processes are different in their relationship to arrangement: the medium current: : The batch container is filled with the medium. During the Pure batch process subsequent batch process, no additional medium is fed in.
  • Page 52 6 Commissioning TopClean S CPC 30 contact contact time [s] time [s] period T Fig. 21: Left: pulse-width modulation (PWM) Right: pulse-frequency modulation (PFM) Three PS ("three-point step controller") With the Mycom S, this type of control is only possible for process side (acid alkali).
  • Page 53 TopClean S CPC 30 6 Commissioning You can refer to the following selection aids to find the required hardware equipment level for your process. This selection is not complete. If you wish to use additional functions such as NAMUR or ChemoClean, please check to see if you require additional relays (NAMUR: Alarm relay + 2 relays;...
  • Page 54 6 Commissioning TopClean S CPC 30 Selection aid for batch processes Required hardware equipment Process Dosing actuators for control Circuits Relay Current Current inputs outputs – – 1 PWM – – 1 PFM without 1-sided 1 three-PS – – signal...
  • Page 55 TopClean S CPC 30 6 Commissioning The following diagram shows the schematic structure of the CPM 153 controller. Because of the simplicity of the diagram, the Laplace transform of subfunctions is given. K (X) – 1/(T *S) T *S Fig. 23:...
  • Page 56 6 Commissioning TopClean S CPC 30 Kp(X) 100 % X too low X too big ⇒ dosing ⇒ dosing base acid -100 % BaseFull BaseTentative BaseNeutral SetPoint AcidNeutral AcidTentative AcidFull Fig. 25: Diagram to describe the most important corner points for control With this characteristic curve, a set actuating variable is prescribed to the controller for each pH value.
  • Page 57 TopClean S CPC 30 6 Commissioning Configuring the CPM 153 Please configure the relays in the following order: Actuators Characteristic curve: In the user settings (see below) you switch directly to a controller simulation and can check the settings made and change them if necessary.
  • Page 58 6 Commissioning TopClean S CPC 30 CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Relay: n.c. Relay selection Max. pulse 1/min. (for pulse frequency) frequency Relay selection Relay: : Input of the maximum pulse Max.
  • Page 59 TopClean S CPC 30 6 Commissioning CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings MBA2 0 (or 4) mA Current output 2 20 mA Assign the current value, corresponding to 100 % of the acid dosing.
  • Page 60 6 Commissioning TopClean S CPC 30 CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Set point pH 07.00 Characteristic values for constant characteristic St. ntr. zone pH 06.50 curve (constant control gain) End ntr.
  • Page 61 TopClean S CPC 30 6 Commissioning CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Note! To best adapt the controller parameters to the process, we recommend the following: 1. Set the values for the controller parameters (Field 194) 2.
  • Page 62 6 Commissioning TopClean S CPC 30 Switch-on point > switch-off point: Measured value Alarm ON Alarm OFF Alarm threshold alarm Contact ON delay Switch-on point Switch-off point Contact OFF delay delay Switch-on point < switch-off point: Contact OFF Switch-off point...
  • Page 63 TopClean S CPC 30 6 Commissioning ⇒ ⇒ PARAM Set up 2 TopClean S The cleaning processes and cleaning control are set in this menu: • In the "Configuration" item (see below) you can configure the programme sequences • In the "Activation" item, you can set the control of the programmes.
  • Page 64 6 Commissioning TopClean S CPC 30 Cleaning programmes Function → Cleaning Sterilisation Sealing Binary Coding Programme water* ↓ bin. 0 bin. 1 bin. 2 Kl. 81/82 Kl. 83/84 Kl. 85/86 Clean Control for (= cleaning) – 1 valve required Clean S...
  • Page 65 TopClean S CPC 30 6 Commissioning Emebedded programme flow Clean Clean S User 1 - User 3 01 Assembly 01 Assembly Service Service 02 Water 30 s 02 Hot air 1200 s 02 03 Cleaner 03 Wait 600 s 04 Wait 30 s 04 Rep.
  • Page 66 6 Commissioning TopClean S CPC 30 Clean C Hold Hold and after-effect time Prog. Cleaning / calibration Clean Int Hold Hold and after-effect time Hold and after-effect time Cleaning / calibration Cleaning / calibration Measuring Measuring time 1800 s time Fig.
  • Page 67 TopClean S CPC 30 6 Commissioning CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Weekly progr. Select the function of the cleaning system Clean trigger Power failure programme User programme Weekly programme:...
  • Page 68 6 Commissioning TopClean S CPC 30 CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Copy day: Tuesday ? = Monday Wednesday Select the day to which you want to copy Monday (example).
  • Page 69 TopClean S CPC 30 6 Commissioning CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings NADA2 Change Select the edit function for the selected block Insert : The function is changed for the selected...
  • Page 70 6 Commissioning TopClean S CPC 30 CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Configure: NADC1 Sealing water Configuring the selected programme blocks 01 Water Select the line which you want to configure.
  • Page 71 TopClean S CPC 30 6 Commissioning ⇒ ⇒ PARAM Set up 2 ChemoClean (only active, if ChemoClean = selected under contacts; s. Field F1)) ® ChemoClean is a system to automatically clean pH/redox electrodes. Via two contacts, water and cleaner are conveyed to the electrode by means of the injector (e.g. CYR 10).
  • Page 72 6 Commissioning TopClean S CPC 30 Operation: In the menu "Set up 1" "Contacts" (Field F1, s. page 38), the function ® ChemoClean must be switched on and the appropriate contacts connected to the injector, (see connection examples on page 136 and page 137).
  • Page 73 TopClean S CPC 30 6 Commissioning Required settings according to the example (bold: to be set by user): Field OAA1 Field OAA2 Field OAA2 (with "Clean") (with "Clean Int") Clean 01 Water 60 s 01 Water 60 s 11:00 11:02...
  • Page 74 6 Commissioning TopClean S CPC 30 CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings OAA2 01 Water Select programme blocks 02 +Cleaner The times for individual programme steps can be 03 Water individually adjusted here.
  • Page 75 TopClean S CPC 30 6 Commissioning ⇒ PARAM Controller values Here, you can activate/deactivate the five limit contactors and define their limits within which an error message is output. CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28)
  • Page 76 6 Commissioning TopClean S CPC 30 CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Prog. start: RAB1 No prog. Select programme Clean If a programme is already running and you start Clean S another one, this is only started after the previous programme has finished.
  • Page 77 TopClean S CPC 30 6 Commissioning DIAG CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Error list : Displays the current active errors. Error list Error log (Complete error list with description s. page 98)
  • Page 78 6 Commissioning TopClean S CPC 30 CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Factory settings: Cancel Set default Setting data Here you can select the data which you wish to Calibration data reset to the factory settings.
  • Page 79 TopClean S CPC 30 6 Commissioning CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Instrument check: Display Selection for check Keypad : All the fields are queries alternately. Defective Display cells become visible.
  • Page 80 Enter serial number for CPG 30 14 digit number consisting of 0 ... 9 and A ... Z YF11 CPC 30-A2B00A010 Order code for TopClean S CPC 30 15 digit number consisting of 0 ... 9 and A ... Z TopClean S: Weekly progr.
  • Page 81 TopClean S CPC 30 6 Commissioning CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Note! Any external programme start is suppressed in the grey menu area below. Ext. inputs TopClean S diagnosis...
  • Page 82 6 Commissioning TopClean S CPC 30 CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings Factory functions: Reset counter – (only triggered by watchdog) Can be reset via Set Default service data. Write access –...
  • Page 83 TopClean S CPC 30 6 Commissioning Note! The initial settings for on-site calibration are made in the menu "PARAM" "Set up 1" "Calibration" (s. page 84 for pH / page 85 for redox). The calibration can be protected with the maintenance and the specialist codes. No calibration can be carried out at the display level (compare with page 27).
  • Page 84 6 Commissioning TopClean S CPC 30 pH calibration "Manual data entry" The numeric values for electrode zero point and slope are entered numerically and by hand. CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28)
  • Page 85 TopClean S CPC 30 6 Commissioning CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings CAB4 / CAB8 Temperature 1: 25.0 °C Enter pH value of buffer 1 / 2 07.00 (only with manual buffer) (–2.00 ...
  • Page 86 6 Commissioning TopClean S CPC 30 CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings CBA4 Accept End of calibration – Reject : Pressing "E" accepts the new calibration data. Accept Recalibrate : The data is not accepted, a recalibration won’t Reject be started.
  • Page 87 TopClean S CPC 30 6 Commissioning Calibration "Data entry absolute" redox relative The transmitter has a calibrated mV display range. absolute mV value is set with a single buffer solution (adaptation of the measuring chain offset). A buffer solution preferably with 225 or 475 mV is used.
  • Page 88 6 Commissioning TopClean S CPC 30 CODE CHOICE INFO User (default = bold) (E1, 2 = Editor types, s. page 28) settings CCB5 Offset 0005 mV Note in display: – Good Info on electrode. Data on the offset and calibration quality.
  • Page 89 TopClean S CPC 30 6 Commissioning Calibration "Calibration relative" redox relative For calibration, two tanks are filled with a sample of the medium. The contents of the first tank are detoxified and called calibration solution 1. The contents of the second tank are left unchanged and are called calibration solution 2.
  • Page 90 6 Commissioning TopClean S CPC 30 Calibration "50% turnover point" redox relative The 50% turnover point must be known (e.g. through titration of the toxic solution). It is used as the calibration solution of a sample at this turnover point.

  • Page 91: Maintenance

    TopClean S CPC 30 7 Maintenance Maintenance Maintenance of a measuring point with TopClean S comprises: • Compliance with safety instructions concerning: – Personal safety see below – System and process see below • Sensor cleaning and monitoring chap. 7.2 •...

  • Page 92: Operation Of The Service Switch

    7 Maintenance TopClean S CPC 30 Operation of the service switch The service switch is located on the door of the CPG 30 housing. There are two possible switch positions: Maintenance: (horizontal switch setting) • The electrode moves into the rinse chamber.
  • Page 93 TopClean S CPC 30 7 Maintenance The selection of cleaning agent depends on the type of soiling. The most frequent soiling and the associated cleaning agents are listed in the table below: Type of soiling Cleaning agent " Caution! Danger of sensor destruction. No acetone may be used to clean an IsFET pH sensor (CPS 401), otherwise the material may be damaged.

  • Page 94: Manual Calibration In The Context Of Maintenance

    7 Maintenance TopClean S CPC 30 Removing diaphragm blockages: Blocked reference system diaphragms can be mechanically cleaned (only sensors with ceramic diaphragms does not apply to teflon diaphragms or open ring electrodes): • Use a small key file. • Only file in one direction.

  • Page 95: Maintenance Of The Process Assembly

    TopClean S CPC 30 7 Maintenance Maintenance of the process assembly Weekly checks (recommended timeframe): • Check the upper section of the assembly for compressed air tightness and mechanical damage. • Check the process connection for tightness against the process and mechanical damage.

  • Page 96: Maintenance Of The Control Unit Cpg 30

    7 Maintenance TopClean S CPC 30 Maintenance of the control unit CPG 30 Weekly checks (recommended timeframe): • Check the inside of the compressed air connections for tightness: – Pneumatic valves – Pressure switch. • Check the multihose connections of the CPG 30 and assembly for tightness.

  • Page 97: Trouble-Shooting

    TopClean S CPC 30 8 Trouble-shooting Trouble-shooting Trouble-shooting relates not only to measures which • can be carried out without opening the instrument but also to • instrument defects which require the replacement of components. Trouble-shooting instructions In this chapter, you will find diagnosis information and information on eliminating errors which occur: chap.
  • Page 98 8 Trouble-shooting TopClean S CPC 30 8.1.1 Error number list: Trouble-shooting and configuration In the following error list, you can find a description of all the error numbers occurring. For each error number there is also data on whether the factory setting (= Fact.)
  • Page 99 TopClean S CPC 30 8 Trouble-shooting Error Error message Possible causes / measures Alarm Error Automatic contact current cleaning start Fact. User Fact. User Fact. User E030 SCS fault reference Reference impedance too high: – – electrode Check reference element and, if necessary replace reference or combination electrode For IsFET sensor: leak current >...
  • Page 100 8 Trouble-shooting TopClean S CPC 30 Error Error message Possible causes / measures Alarm Error Automatic contact current cleaning start Fact. User Fact. User Fact. User E067 Set point exceeded controller / LS 1 E068 Set point exceeded Dosing devices defective;...
  • Page 101 TopClean S CPC 30 8 Trouble-shooting Error Error message Possible causes / measures Alarm Error Automatic contact current cleaning start Fact. User Fact. User Fact. User E080 Range for current output 1 too small Increase measuring range span for current output...
  • Page 102 8 Trouble-shooting TopClean S CPC 30 8.1.2 Process-specific errors Error Possible cause Remedial action Equipment needed, spare parts Instrument Instrument hardware is locked via Press "MEAS" and "PARAM" unconfigurable, keypad (Keys "CAL" + "DIAG" simultaneously to unlock. Display for code prompt...
  • Page 103 TopClean S CPC 30 8 Trouble-shooting Error Possible cause Remedial action Equipment needed, spare parts Measured values Interference in measuring cable Connect cable screening as per wiring Wiring diagram s. page 15 fluctuate diagram. Faults in signal Check line installation, possibly output line route line separately.
  • Page 104 8 Trouble-shooting TopClean S CPC 30 8.1.3 Instrument-specific errors Error Possible cause Tests and / or remedial action Equipment, spare parts, personnel Display dark, no LEDs No mains voltage Check whether mains voltage is Electrician / e.g. multimeter active applied...

  • Page 105: Response Of Outputs To Errors

    TopClean S CPC 30 8 Trouble-shooting Response of outputs to errors 8.2.1 Response of current outputs If an error occurs in the system, an error current is output at the current output. You can adjust the value of this error current in the Alarm menu (see page 42).
  • Page 106 8 Trouble-shooting TopClean S CPC 30 Behaviour with NAMUR setting Instrument status Alarm relay Maintenance Function Limit value / relay check Controller Normal operation Picked-up Appropriate (fail-safe configuration and behaviour) operating status Failure Dropped out Maintenance required Picked up Function check...

  • Page 107: Cpm 153 Spare Parts

    TopClean S CPC 30 8 Trouble-shooting CPM 153 spare parts For your own safety, always use genuine spare parts. Only genuine spare parts ensure correct functioning, accuracy and reliability after corrective maintenance. You receive all spare parts in the form with a unique code, optimally adapted packaging including ESD protection for modules and a set of instructions.

  • Page 108: Cpm 153 Installation And Removal Of Parts

    8 Trouble-shooting TopClean S CPC 30 CPM 153 installation and removal of parts Please observe the danger instructions in chap. 8.3. The position designations relate to the spare parts list on page 107 8.4.1 Device view CPM 153 pH 1 Fig.

  • Page 109: Cpg 30 Spare Parts

    TopClean S CPC 30 8 Trouble-shooting 8.4.2 Coding Current outputs active or passive: in the device versions CPM 153-xxxA/-xxxB (2 current outputs) the current outputs can be operated as either active or passive. Jumpers on the controller module M3CH allow recoding.
  • Page 110 8 Trouble-shooting TopClean S CPC 30 CPG 30 spare parts Kit name Contents / Use Order code Electronics module CPG 30 non-Ex 51507109 tested, complete module. With the 110/230 VAC version, the Electronics module CPG 30 24 V DC/ 51507110 voltage can be selected with jumpers.

  • Page 111: Cpg 30 Installation And Removal Of Parts

    TopClean S CPC 30 8 Trouble-shooting CPG 30 installation and removal of parts Please observe the danger instructions in chap. 8.5. The position designations relate to the spare parts list on chap. 8.5 8.6.1 Interior view CPG 30 300 310 390 400 Fig.
  • Page 112 8 Trouble-shooting TopClean S CPC 30 8.7.2 Complete wiring diagram CPG 30 non-Ex Supply Screw union Fig. 35: Complete wiring diagram CPG 30 non-Ex Endress+Hauser...
  • Page 113 TopClean S CPC 30 8 Trouble-shooting 8.7.3 Pneumatics and hydraulics CPG 30 Multihose: Connection Signal Free Assembly in measuring position Assembly in maintenance position Free front (MS = Multi hose) "Measurement" back feedback (n/a with inductive feedback) "Maintenance" feedback (n/a with inductive...

  • Page 114: Replacing The Device Fuses

    8 Trouble-shooting TopClean S CPC 30 8.7.4 Injector PVC valve block 680 690 Motive water valve 230 V AC Motive water valve 110 V AC Motive water valve 24 V DC Cleaning agent valve 230 V AC Cleaning agent valve 110 V AC...

  • Page 115: Accessories

    • Water treatment • Biotechnology Service adapter The service adapter aids communication between Endress+Hauser transmitters and Optoscope the PC using the service interface. You can use it to load new firmware and to save/write customer data (using a PC with the Windows 95/98 or Windows NT operating system).
  • Page 116 9 Accessories TopClean S CPC 30 • : For IsFET pH sensors and pH/redox electrodes with integrated temperature CPK 12 sensor and TOP68 plug-in head. Extension with cable CYK 12 possible, see table "Measuring cable as yard goods". • Junction box for extending measuring cable connection between Junction box VBM: electrode and transmitter.

  • Page 117: Technical Data

    TopClean S CPC 30 10 Technical data Technical data 10.1 Input Mycom S CPM 153: Measured variables pH, redox, temperature pH (glass / IsFET) Measuring range –2.00 ... +16.00 Measured value resolution pH 0.01 Zero shift range pH –2 ... +16 Range of automatic temperature compensation –50 ...

  • Page 118: Output

    10 Technical data TopClean S CPC 30 CPG 30: Digital inputs Input voltage 6 ... 30 V = 5 k Ω Internal resistance 10.2 Output Mycom S CPM 153: Output signal pH, redox, temperature Current outputs Current range 0 / 4 ... 20 mA Error current 2.4 mA or 22 mA...
  • Page 119 TopClean S CPC 30 10 Technical data Derivative action time T 0.0 … 999.9 min With the maximum settable frequency in PFM 120 min With the maximum settable period length in PWM 1 ... 999.9 s With PWM minimum switch-on period 0.4 s...

  • Page 120: Performance Characteristics

    10 Technical data TopClean S CPC 30 Electrical connection Mycom S CPM 153: Power supply 100 ... 230 V AC +10/–15% 24 V AC/DC +20/–15% Frequency 47 ... 64 Hz Power consumption Max. 10 VA Separation voltage between galvanically isolated...

  • Page 121: Environment

    TopClean S CPC 30 10 Technical data 10.4 Environment Ambient temperature –10 ... +55 °C range Ambient temperature limits –20 ... +60 °C Storage and transport –30 ... +80 °C temperature Relative humidity 10 ... 95%, non-condensing Degree of protection...
  • Page 122 10 Technical data TopClean S CPC 30 Endress+Hauser TopClean S Fig. 40: Dimensions of control unit CPG 30 Dimensions bottles 5 litre bottles (19x25x15 cm) Weight CPG 30: approx. 20 kg CPM 153: max. 6 kg Material Mycom S Housing GD-AlSi 12 (Mg content 0.05%), plastic-coated...

  • Page 123: Appendix

    TopClean S CPC 30 11 Appendix Appendix 11.1 Operating matrix The basic structure of the operating menu is shown below. PARAM Sensor input Display Set up 1 PARAM Bus configuration Access codes Current output Relays Temperature Alarm Hold Calibration Data log...
  • Page 124 11 Appendix TopClean S CPC 30 PARAM Set up 1 PARAM Set up 2 Controller values Manual Operation First Set up Select electrode Select Editing Damping Select Select operating mode type 1 Sensor ground (only pH) Back to Glass electrode 7.0...
  • Page 125 TopClean S CPC 30 11 Appendix Back to return field Query Info field Info field Table status Current output 1/2 Back to nvalid table return field Delete pair --> back Table active Valid table (then back to --> continue the support points)
  • Page 126 11 Appendix TopClean S CPC 30 PARAM Basic Settings PARAM Special functions Manual Operation Quick Setup Selection Measured variable, display, bus configura- tion,current output, contacts, temperature, see above) Select Warning, if "Min" Enter alarm delay Delta alarm Assignment to each...
  • Page 127 TopClean S CPC 30 11 Appendix Endress+Hauser...
  • Page 128 11 Appendix TopClean S CPC 30 PARAM Set up 1 PARAM Set up 2 Manual operation Quick Setup Select Select Enter Data logger measuring interval Back to Data logger return field Measuring interval 00000s (0 … 36000s) Data logger1/2 Display range...
  • Page 129 TopClean S CPC 30 11 Appendix Display Select: Set time for Enter number of Number of repeti- program as list comp. air/not steam/ strokes for buffer1 tions for clean- Back to of function blocks Move assembly: maint./water: buffer2/cleaner ing/sterilisation return field...
  • Page 130 11 Appendix TopClean S CPC 30 PARAM Set up 1 PARAM Set up 2 Controller values Manual operation Quick Setup Select (Data logger, Check, Controller config. and limit functions see above) Select TopClean Status info field Assign Enter name of...
  • Page 131 TopClean S CPC 30 11 Appendix Display Select: Set time for Enter number of Number of repeti- programmeas list comp. air/not steam/ strokes for cleaner tions for clean- Back to of function blocks Move assembly: maint./water: ing/sterilisation return field Highlight with with sealing water (0..99)
  • Page 132 11 Appendix TopClean S CPC 30 PARAM Set up 1 PARAM Set up 2 Controller values Manual Operation Quick Setup Manual operation Info field: System Select TopClean Selection Info field: system Select status operation status Manual operation Back to return...
  • Page 133 TopClean S CPC 30 11 Appendix Sensor mode pH: Enter temperature Data input: Edit Slope Calibration Note: Window info calibra- at which zero point Zero point tion type Elektrode (selected in:PARAM\ and slope have been Accept Set up 1\Calibration\ submersed? determined.
  • Page 134 11 Appendix TopClean S CPC 30 DIAG List of current Select error messages Error list List of errors entered in Error log error log List of last 20 operations Operation log List and status of last 20 Calibration log calibrations...
  • Page 135 TopClean S CPC 30 11 Appendix DIAG Select Factory settings, simulation, instrument check, Set up 2 see above) Basic module: Transmitter 1/2: Relay: Serial number: Order code: Controller: SW version: ---- CPM 153- SW version: 1.0 SW version: ---- SW version: ----...

  • Page 136: Connection Example

    11 Appendix TopClean S CPC 30 11.2 Connection example Non-Ex, double-sided neutralisation, pH limit value, NAMUR pin assignment, pH and temperature at current outputs, one additional valve, external control using PCS, assembly status display Mycom CPM 153 CPG 30 Digital...

  • Page 137: Buffer Tables

    TopClean S CPC 30 11 Appendix 11.3 Buffer tables The following buffer tables are stored in the Mycom S CPM 153. Endress+Hauser...
  • Page 138 11 Appendix TopClean S CPC 30 Endress+Hauser...

  • Page 139: Index

    TopClean S CPC 30 Index Redox relative ......87–90 Stability ....... . . 47 Abnormal transmitter behaviour .
  • Page 140 TopClean S CPC 30 Connection example ......136 Call up, values......26 Connection type .
  • Page 141 TopClean S CPC 30 Fuse replacement ......114 Maintenance ....... 91 Maintenance (position of service switch).
  • Page 142 TopClean S CPC 30 Output ....... . 118 Resetting the code ......28 Response of contacts To errors .
  • Page 143 TopClean S CPC 30 12 Index Specialist code ......27 Two-sided control via current output ... . . 59 Entry of -.
  • Page 144 12 Index TopClean S CPC 30 Endress+Hauser...
  • Page 145 (UNOlUXQJ ]XU .RQWDPLQDWLRQ Lieber Kunde, Aufgrund der gesetzlichen Bestimmungen und zum Schutz unserer Mitarbeiter und Betriebseinrichtungen benötigen wir die unterschriebene »Erklärung zur Kontamination«, bevor Ihr Auftrag bearbeitet werden kann. Legen Sie diese vollständig ausgefüllte Erklärung unbedingt den Versandpapieren bei. Dies gilt auch für zusätzliche Sicherheitsdatenblätter und/oder spezielle Handhabungsvorschriften.
  • Page 146 Belorgsintez Canada Philippines Poland Minsk Endress+Hauser Ltd. Endress+Hauser Philippines Inc. Endress+Hauser Polska Sp. z o.o. Tel. (0172) 263166, Fax (0172) 263111 Burlington, Ontario Metro Manila Warszawy Tel. (905) 6819292, Fax (905) 6819444 Tel. (2) 3723601-05, Fax (2) 4121944 Belgium / Luxembourg Tel.

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