Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T-ZZR NOV.
Page 2: Notes On Service Visit
Therefore, the following checks should be performed for the continued protection of the customer and servicetechnician. PDP-507CMX...
Page 3 PRODUCT SAFETY NOTICE With the AC plug removed from an AC power source, place a Many electrical and mechanical parts in PIONEER set have jumper across the two plug prongs. Turn the AC power switch on. special safety related characteristics. These are often not evident...
Page 4 50 X SUB DRIVE Assy other than the Charged Section. 50 Y SUB DRIVE Assy 50 X MAIN DRIVE Assy 50 Y MAIN DRIVE Assy 50 SCAN B Assy Conductive plate X 50 SCAN A Assy Fig.1 High Voltage Generating Point (Rear view) PDP-507CMX...
Page 5 To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. PDP-507CMX...
Page 6: Table Of Contents
7.1 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED ........127 7.2 BACKUP OF THE ADJUSTMENT DATA....................129 7.2.1 BACKUP WHEN THE DIGITAL ASSY REPLACES ................. 129 7.2.2 BACKUP WHEN THE MAIN ASSY REPLACED ................132 7.3 HOW TO CLEAR HISTORY DATA ......................135 PDP-507CMX...
Page 7 10.1 POWER ON SEQUENCE........................189 10.2 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM ..........190 10.3 LED INFORMATION ..........................191 10.4 FAN CONTROL ............................192 11. SPECIFICATIONS ............................193 11.1 MAIN SPECIFICATIONS ........................193 11.2 ACCESSORIES............................194 11.3 PANEL FACILITIES..........................195 11.4 ADDITIONAL INFORMATION ......................198 12. IC INFORMATION ............................202 PDP-507CMX...
Page 8: Exploded Views And Parts List
For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING SECTION PDP-507CMX/KUC only Except 10, 11,...
Page 9 Operating Instructions (CD-ROM) See Contrast table (2) Caution Card See Contrast table (2) Image Caution Sheet ARM1220 Caution Sheet ARM1245 (2) CONTRAST TABLE PDP-507CMX/KUC, PDP-50MXE20/LDFK5, TYVXK5 and PDP-50MXE20-S/LDF5 are constructed the same except for the following: PDP-507CMX PDP-50MXE20 PDP-50MXE20 PDP-50MXE20-S Mark Symbol and Description...
Page 10: Rear Section
2.2 REAR SECTION Refer to "2.3 FRONT SECTION". PDP-507CMX...
Page 11 Terminal Label B See Contrast table (2) Terminal Label C See Contrast table (2) Bottom Cover (CMX) ANG2953 (2) CONTRAST TABLE PDP-507CMX/KUC, PDP-50MXE20/LDFK5, TYVXK5 and PDP-50MXE20-S/LDF5 are constructed the same except for the following: PDP-507CMX PDP-50MXE20 PDP-50MXE20 PDP-50MXE20-S Mark Symbol and Description...
Page 12: Front Section
2.3 FRONT SECTION Refer to "2.4 CHASSIS SECTION (1/2)". COMM SLOT I/F CN2301 PDP-507CMX...
Page 13 PCB Spacer AEC1947 8P Housing Wire (J155) ADX3447 Filter CTX1054 Binder AEC-093 Screw AMZ30P060FTB (2) CONTRAST TABLE PDP-507CMX/KUC, PDP-50MXE20/LDFK5, TYVXK5 and PDP-50MXE20-S/LDF5 are constructed the same except for the following: PDP-507CMX PDP-50MXE20 PDP-50MXE20 PDP-50MXE20-S Mark Symbol and Description /KUC /LDFK5 /TYVXK5...
Page 14: Chassis Section (1/2)
2.4 CHASSIS SECTION (1/2) Refer to "2.7 MULTI BASE SECTION". MAIN CN9010 CN309 MAIN LED2 CN9001 CN2101 Cleaning liquid : GEM1004 Cleaning paper : GED-008 CN313 CN312 24 28 POWER Refer to "2.5 CHASSIS SECTION (2/2)". MAIN CN9011 PDP-507CMX...
Page 15 ABK1032 Slot Spring B126 ABK1033 Multi base Support ANG3031 > AC Inlet (CN1) AKP1311 (2) CONTRAST TABLE PDP-507CMX/KUC, PDP-50MXE20/LDFK5, TYVXK5 and PDP-50MXE20-S/LDF5 are constructed the same except for the following: PDP-507CMX PDP-50MXE20 PDP-50MXE20 PDP-50MXE20-S Mark Symbol and Description /KUC /LDFK5...
Page 16: Chassis Section (2/2)
2.5 CHASSIS SECTION (2/2) 23, 24 23, 24 VSIF CN4001 AUDIO CN3003 MAIN CN8502 MAIN MAIN CN9007, CN9012 CN8501 MAIN CN9006 23, 24 MAIN CN9008 MAIN CN9004 23, 24 Power SW MAIN CN9501 67 62 Refer to "2.6 PANEL CHASSIS SECTION". PDP-507CMX...
Page 17 Re-use PCB Spacer AEC2087 3P Housing Wire (J130) ADX3428 Omega Lock AEC2084 10P Housing Wire (J132) ADX3430 13P Housing Wire (J131) ADX3429 Tapping Card Spacer AEC2103 • • • • • > Housing Wire (J134) ADX3434 9P/6P/5P Housing Wire (J101) ADX3426 PDP-507CMX...
Page 18: Panel Chassis Section
2.6 PANEL CHASSIS SECTION PDP-507CMX...
Page 19 50 ADDRESS S Assy AWW1142 NSP 5 50 SCAN A Assy AWW1147 NSP 6 50 SCAN B Assy AWW1148 Re-use PCB Spacer AEC2087 NSP 8 Adhesive Tape (50) AEH1119 Conductive Plate Holder AMR3446 Screw ABA1351 NSP 11 Tube Cover AMR3445 PDP-507CMX...
Page 20: Multi Base Section
2.7 MULTI BASE SECTION CN310 Lithium Battery COMM SLOT I/F CN2302 CN311 SENB CN1001 CN306 AUDIO CN3004 CN305 CN307 CN2201 LVDS CN102 Cleaning liquid : GEM1004 LVDS Cleaning paper : GED-008 CN101 PDP-507CMX...
Page 21 Fan Bracket (60) ANG2988 > Fan Motor 60x25L AXM1060 Screw AMZ30P060FTB Floating Rubber 60 AEB1410 (2) CONTRAST TABLE PDP-507CMX/KUC, PDP-50MXE20/LDFK5, TYVXK5 and PDP-50MXE20-S/LDF5 are constructed the same except for the following: PDP-507CMX PDP-50MXE20 PDP-50MXE20 PDP-50MXE20-S Mark Symbol and Description /KUC /LDFK5...
Page 22: Pdp Service Assy 507 (Awu1233)
Detach it from the product to be repaired and attach it to the Assy for service. ×3 ×4 (Not used) ×2 (Not used) ×2 ×5 ×5 ×3 ×4 ×2 ×3 ×3 ×4 ×4 (Not used) ×5 (Not used) ×4 ×4 (for transport) PDP-507CMX...
Page 23 Rear Case (507) ANE1656 Not used ×2 Screw (3 x 40P) ABA1332 ×24 Screw ABA1351 • • • • • ×8 Screw ABA1364 ×6 Screw ABZ30P080FTC ×10 Screw AMZ30P060FTB ×2 Screw APZ30P080FTB ×28 Screw TBZ40P080FTB Drive Voltage Label ARW1097 PDP-507CMX...
Page 24 AHG1338 ×1 Polyethylene Bag AHG1340 ×1 Pad (507 T-L) AHA2538 ×1 Pad (507 T-R) AHA2539 ×1 Pad (507 B-L) AHA2540 ×1 Pad (507 B-R) AHA2541 ×1 Under Carton (507) AHD3473 ×1 Upper Carton (507SV) AHD3550 ×1 Protect Sheet AHG1331 PDP-507CMX...
Page 25 Mini Clamp Address Sheet J PCB Spacer Ferrite Clamp Address Sheet K Wire Saddle DC Unit Sheet Address Sheet L Wire Saddle Address Sheet E Gasket E PCB Support Address Sheet A Rivet A PCB Support Address Sheet B PDP-507CMX...
Page 26: Pcb Parts List
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω 562 x 10 5621 RN1/4PC 5 6 2 1 7 7 7 7 LIST OF WHOLE PCB ASSEMBLIES PDP-507CMX PDP-50MXE20 PDP-50MXE20 PDP-50MKE20-S Mark Symbol and Description /KUC...
Page 27 Symbol and Description AWW1200 AWW1202 R4042 RS1/10SR0R0J Not used R4043 Not used RS1/10SR0R0J 7 7 7 7 PCB PARTS LIST FOR PDP-507CMX/KUC UNLESS OTHER WISE NOTED Mark No. Description Part No. Mark No. Description Part No. MISCELLANEOUS 50 ADDRESS L ASSY...
Page 28 ACG1088 C1002,1003 CKSRYB104K16 C2803,2813,2823,2833 CKSRYB105K6R3 C1004 CCSRCH331J50 C2805-2807,2815-2817 CCSRCH220J50 C1006 CCSRCH680J50 C2808-2810,2818-2820 CCSRCH151J50 C2821,2822,2831,2832 (0.1 uF/250 V) ACG1088 [50X RESONANCE BLCOK] C2825-2827,2835-2837 CCSRCH220J50 C2828-2830,2838-2840 CCSRCH151J50 SEMICONDUCTORS C2841,2842,2851,2852 (0.1 uF/250 V) ACG1088 IC1101,1105 TND307TD C2843,2853 CKSRYB105K6R3 IC1102 PS9117P C2845-2847,2855-2857 CCSRCH220J50 PDP-507CMX...
Page 29 Q1304,1401 2SD1898 D1208 1SS302 Q1305 2SA1037K D1209 UDZS16(B) Q1402 2SC4081 D1210 1SS355 D1307 CRF03 D1212 CRH01 D1308,1403 UDZS5R1(B) D1213 UDZS8R2(B) D1309,1311,1401,1405 CRH01 MISCELLANEOUS D1312,1402 1SS301 D1313,1318,1404,1406 1SS355 L1201,1203,1204 BTH1134 D1315,1316 UDZS4R7(B) L1202 ATH1186 F1227 CTF1449 K1202 TEST PIN AKX1061 PDP-507CMX...
Page 30 C2102,2115 CKSRYF104Z50 C2103 CKSRYB104K16 C2104,2116 CKSYB105K25 C2107 ACG1139 50 Y MAIN DRIVE ASSY C2108-2111 ACE1178 C2113 ACH1450 [50Y LOGIC BLOCK] C2117 ACG1138 SEMICONDUCTORS IC2001,2003 TC74ACT541FT [50Y SUS BLOCK] IC2002 TC74ACT540FT D2001,2006,2007,2011 1SS355 SEMICONDUCTORS D2003-2005 1SS301 IC2201,2203,2205,2208 TND307TD D2012 1SS355 PDP-507CMX...
Page 31 R2281-2284 ACN1241 R2341,2343 RS2LMF5R6J R2414,2415 RS1/16S4702F Other Resistors RS1/16S###J R2416 RS1/10S0R0J R2420,2421,2424 RS1/10S473J CAPACITORS R2426 RAB4C472J C2201,2209,2215,2222 CEHAT470M25 VR2401 CCP1392 C2202,2208,2210,2216 CKSRYF104Z50 C2203 ACH1427 VR2402 CCP1390 C2204 CCSRCH102J50 Other Resistors RS1/16S###J C2205,2256 (470 pF/ 630 V) ACG1126 C2207,2217,2248,2253 CKSRYB104K16 PDP-507CMX...
Page 32 R2554 RS1/16S6801F C2702 ACH1423 C2703 ACG1088 VR2501 CCP1390 C2711,2721 ACG1139 Other Resistors RS1/16S###J C2731 CKSYB105K25 CAPACITORS C2501,2502,2514 CEHAT101M25 [DRIVE HEATSINK M] C2503,2515 (330 pF/ 100 V) ACG1105 C2504 CKSRYB102K50 MISCELLANEOUS C2505,2506,2512 CKSRYB104K16 3001,3001 DRIVE HEATSINK M ANH1656 C2507 CEHAT221M6R3 PDP-507CMX...
Page 33 CKSSYB104K10 R3521,3522,3525 RAB4C101J C3183 CCSSCH470J50 R3524 RAB4C222J Other Resistors RS1/16SS###J [PANEL FLASH BLOCK] [DIGITAL DD CON BLOCK] SEMICONDUCTORS IC3301 AGC1009 SEMICONDUCTORS IC3302,3305 PST3628UR IC3601 BA80BC0WFP IC3303 SN74AHC08PW IC3304 PST3610UR MISCELLANEOUS Q3301 RN1901 U3601 DD CON UNIT AXY1137 Q3302 HN1C01FU PDP-507CMX...
Page 34 RS1/10SR75R0F > BT9501 LITHIUM BATTERY AEX1030 R5058,5059,5062,5063 RS1/10SR1501F R5061,5065,5071 RS1/10SR7500F RESISTORS R5067,5068 RS1/10SR1501F R9563,9585,9637,9638 RS1/10SR3602F R5072,5073,5077,5078 RS1/8SQ111J R9630,9687 RS1/8SQ470J R9636 RS1/10SR2202F R5074-5076 RS1/10SR68R0F R9640-9642,9644 RS1/10SR3602F R5082,5083 RS1/8SQ0R0J R9665 RS1/10SR1501F Other Resistors RS1/10SR###J R9685 RS1/8SQ220J CAPACITORS R9686 RS1/8SQ0R0J C5001,5002,5041,5051 CKSQYB225K16 PDP-507CMX...
Page 35 Q5901,5903 2SA1576A C5363,5391,5401 CKSRYB104K25 Q5902,5904,5905 2SC4081 D5901-5903 1SS302 C5371-5374 CCSRCH102J50 C5375,5376 CKSRYB222K50 MISCELLANEOUS C5377-5380 CCSRCH221J50 L5901-5903 BTH1102 C5381-5384,5398,5399 CKSQYB105K16 L5904,5905,5907 BTH1104 C5385-5388 CCSRCH101J50 RESISTORS C5389,5390,5402,5403 CKSQYB225K16 R5930 RS1/10SR2700F C5393 CEHVKW100M16 R5931 RS1/10SR3000F C5395 CEHVKW470M16 Other Resistors RS1/10SR###J C5396,5397 ACG1134 PDP-507CMX...
Page 36 CKSRYB104K25 D6501 1SS301 C6752,6753 CKSRYB104K25 MISCELLANEOUS L6501 ATH1127 [DVI RECEIVER BLOCK] L6502 ATL1148 F6501-6505 BTX1041 SEMICONDUCTORS IC7001 SII1169CTU-P RESISTORS IC7002,7005 BR24L02FJ-W R6501-6503 RS1/8SQ0R0J > IC7003,7006 PQ20WZ11 R6510,6513,6516 RS1/10SR4300F IC7004 SN74AHC2G66HDCT R6512,6515,6518 RS1/10SR18R0F Q7001,7002,7004 DTC144EUA Other Resistors RS1/10SR###J Q7003 SM6K2 PDP-507CMX...
Page 37 D9006 1SS302 C8001 CEHVKW470M16 C8002,8004,8008-8021 CKSRYF104Z50 MISCELLANEOUS C8003,8022 CEHVKW101M6R3 F9002,9003,9010,9011 BTX1041 C8006 CKSQYB225K16 KN9001-9004 GROUND PLATE VNF1109 C8007 (100 uF/ 16 V) ACH1430 CN9001 CONNECTOR 9P AKM1280 CN9003,9004,9011 CONNECTOR 3P AKM1274 C8023-8037,8039,8040 CKSRYF104Z50 CN9006,9012 CONNECTOR 7P AKM1278 C8038,8041,8044,8056 CEHVKW470M6R3 PDP-507CMX...
Page 38 SEND ASSY RESISTORS R4002 RS1/10SR2201F SEMICONDUCTORS R4004 RS1/10SR1001F > IC1201 LM75BIMX-3 R4005,4010,4015 RS1/10SR1002F R4007,4012,4017 RS1/10SR1502F MISCELLANEOUS R4008,4013,4018 RS1/10SR1202F F1201,1203 OTL1046 R4009,4014 RS1/10SR3302F CN1201 CONNECTOR 8P AKM1279 R4022,4024 RS1/10SR4701F R4040,4041,4047-4050 RS1/8SQ0R0J RESISTORS R4045 RS1/10SR8201F R1203 RS1/8SQ0R0J R4046 RS1/10SR2001F Other Resistors RS1/10SR###J PDP-507CMX...
Page 39 CKSRYB104K25 R2355 RS1/10SR2201F C3033,3039,3054 ACH1464 Other Resistors RS1/10SR###J C3036,3037,3042 CKSQYB105K16 C3040,3055,3056,3063 CKSRYB104K25 CAPACITORS C3043,3044,3048,3049 CFTLA474J50 C3045,3046,3051,3052 ACG1130 C2301 CKSRYB104K50 C2350,2351 CKSRYB104K25 > C3066-3069 CFTLA104J50 C3070 CCSRCH102J50 C3071 CKSRYB104K25 KEY ASSY C3072 CEHVKW220M16 C3074,3075 ACG1132 SEMICONDUCTORS C3076,3077 ACG1133 IC2201 PD5719A PDP-507CMX...
Page 40 CN104 20P FFC CONNECTOR AKM1235 CN106 CONNECTOR 3P AKM1289 R314 RS1/16S1201F > FU102 PROTECTOR (1A) AEK1073 R315 RS1/10SR3902F R316 RS1/16S9101F RESISTORS R317 RS1/16S1303F R101-106 RS1/16SS1000F R319,326 RS1/16S100J R107-109,112 RAB4CQ470J R115 RS1/16S220J R320 RS1/16S5102F R116-118 RAB4CQ470J R322 RS1/16S101J R156 RS1/8SQ103J PDP-507CMX...
Page 41 CKSRYB334K10 C323 ACH1462 C324 CKSRYB222K50 C325,345 CKSRYB105K10 C326 CKSYB105K25 C327,328 ACH1461 C329 CKSRYB104K50 C330 CKSRYB102K50 C332,336-338,350 CKSRYB104K25 C334,335 CCH1687 C339,340,343,344 CKSQYB105K16 C341 CKSQYB474K25 C342 BCG1060 C346 CCSRCH151J50 C353 CKSRYB104K25 POWER SUPPLY UNIT POWER SUPPLY Unit has no service part. PDP-507CMX...
Page 42: Block Diagram And Schematic Diagram
CN9004 AKM1278- AKM1277- AKM1278- CN9501 AKM1274- FAN-CTL AKM1275- F-ALM CN9003 AKM1274- CN9010,CN2302 A+12 A.GND 1.VCC_DOWN2 2.V+6.5V MAIN ASSY 3.NC 4.CSL_ST1 PDP-507CMX PDP-50MXE20 5.NC 6.REMIN A.GND 7.LEDCTL1 8.GND CN9008 AWW1199 AWW1201 A.GND 9.LEDCTL2 10.CYOBI3 CN5001, CN4005 AKM1279- 11.RLS 12.CYOBI2 1.GND 2.NC 13.VDDM3.3V...
Page 43 PDP-50MXE20/LDFK5 TEMP-SENSOR1 TEMP-SENSOR3 TEMP-SENSOR2 PDP-507CMX/KUC PDP-50MXE20/TYVXK5 SENB ASSY SEND ASSY SENC ASSY PDP-50MXE20-S/LDF5 AWW1217 AWW1219 AWW1218 MAIN ASSY AWV2377- AWV2403- CN1001 CN1201 AKM1279- AKM1279- SUB ASSY AWV2406- AWV2406- CN1101 AKM1275- MDIF ASSY AWV2419- AWV2419- J150 ADX3444 AXM1061 AXM1060 FAN(3) FAN(2)
Page 44: Overall Connection Diagram (2/2)
4.2 OVERALL CONNECTION DIAGRAM (2/2) PDP-507CMX...
Page 45 PDP-507CMX...
Page 46: Overall Block Diagram (1/2)
Stereo mini JA5372 X8002 INPUT2 Stereo mini CN4006 100p Card edge connector JA5373 OUTPUT VIDEO Card Stereo mini Digital Video signal, CLK, Sync Control signal TMDS, LVDS Analog Video signal Digital Audio signal Sync signal Analog Audio signal Power Supply PDP-507CMX...
Page 47 12V to 9V +3.3V IC8101~8104 SDRAM IC3001 #2, 27 Audio Controller SCL, +12V +12V Audio Control IC5306 #11, 19 (Mute, SCL, SDA, ALM) IC3002 Audio Buffer L/R Audio Signal Audio Mute Amplifier CN3001 Push DC detect Terminal SP OUT PDP-507CMX...
Page 48: Overall Block Diagram (2/2)
CLK / LE / HBLK / LBLK R/G/B R/G/B DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC IC1855 IC1854 IC1853 IC1852 IC1851 IC1656 IC1655 IC1654 IC1653 IC1652 IC1651 PDP-507CMX...
Page 49 CLK / LE / HBLK / LBLK R/G/B R/G/B DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC IC1855 IC1854 IC1853 IC1852 IC1851 IC1656 IC1655 IC1654 IC1653 IC1652 IC1651 PDP-507CMX...
Page 50: Main Assy
#5, 8 Audio #1, 6 JA5371 IN PUT1 #3, 7 JA5372 #11, 15 IN PUT2 JA5373 OUT PUT Digital Video signal, CLK, Sync Control signal TMDS, LVDS Analog Video signal Digital Audio signal Sync signal Analog Audio signal Power Supply PDP-507CMX...
Page 51 +3.3V 6V to 3.3V +3.3V #4,7 Control IC8001 Digital signal +3.3V Processor IC8105 +2.5V IC8002 +3.3V 2.5V to 1.5V IC8501 #12,55,57,58 LVDS +3.3V Transmitter IC8003 3.3V to 1.5V X8001 +3.3V IC8101~8104 X8002 SDRAM +12V #3,5 IC53 06 Audio Buffer PDP-507CMX...
Page 52: Dd And Lvds Assys
Q303 TPC-8021H D.GND A+12V DD ASSY CN310 KM200NA13 TO:VSIF ASSY LVDS ASSY +3.3V IC1 01 LVDS Digital R, G, B LVDS Receiver CLK, HD , VD , DE Input_ Mu te Cont r ol Signal Cont r ol Signal PDP-507CMX...
Page 53: Digital Assy
SQ_PD Width YPR-U MASK PD_MUTE DRF_ MODULE UCOM XSUS M30620FCPGP IC3151 V+8V PSIZE V+8V UART V+8V SUB-FILD CONV. & XY DRV SEQUENCE PATTERN GEN. LVDS PEG239A-K LVDS V+8V IC3401 FlashMemory IC3301 H DET LED_R LED_B V+3V_D MSEL V+3VACTV YOBI PDP-507CMX...
Page 54: Commslot Assy
4.8 COMMSLOT ASSY CN2004 PDP-507CMX...
Page 55: Key, Led2, Senb, Senc And Send Assys
LEDCTL1, LEDCTL2 D2402 #2,#3 D2401 #2,#3 Photo IC Diode SENC ASSY +3.3V +3.3V IC1101 #1,#2 TEMP #3,#4 SCL,SDA Sensor SENB ASSY +3.3V +3.3V IC1001 #1,#2 TEMP #3,#4 SCL,SDA Sensor SEND ASSY +3.3V +3.3V IC1201 #1,#2 TEMP #3,#4 SCL,SDA Sensor PDP-507CMX...
Page 56: Audio And Commslot If Assys
CB MUTE #125 4G/5GSLT VER #107 KEY(KEY COMM IN) #30,#32 #19,#20 RXD GU,TXD GU (RXD CARD,TXD CARD) FIRST #17,#18 #26,#28 INT EXT,GET UART #34,#36,#38,#39,#40 #21,#22,#23,#24,#25 GPC1~GPC5 #10,#11 #4,#14 CSL ST1,CSL ST2 * used only by the slot of external vender. PDP-507CMX...
Page 57: Address S And L Assys
VDDLS2 VADR3 VDDLS3 VADR4 VDDLS4 VADR5 VDDLS5 VADR6 VDDLS6 RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK IC1601 LVDS V+60V V+5V Reciever V+8V AN/P BN/P V+3V CN/P DN/P CLKN/P CN1602 CN1601 50 ADDRESS L ASS'Y PDP-507CMX...
Page 58: Scan A And B Assys
Signal Scan IC PSUS IC2801 VH IC5V Scan IC IC2802 VH IC5V Scan IC IC2803 VH IC5V Scan IC IC2804 VH IC5V Scan IC IC2805 VH IC5V Scan Signal Scan IC IC2806 IC5V 50 SCAN A ASSY (LOW SIDE) PDP-507CMX...
Page 59: Main Drive And 50 X Sub Drive Assys
DC/DC Conv. * VOFS DC/DC converter and VPRST regulator are controled by electric volume. Reset DC/DC Conv. VOFS DC/DC converter and VRN DC/DC converter are generated from 16.5 v, but they do not operate when Vsus is under 100V. PDP-507CMX...
Page 60: Main Drive And 50 Y Sub Drive Assys
50 Scan A/B Assy 50Y MAIN DRIVE ASSY * VOFS DC/DC converter and VPRST regulator are controled by electric volume. VOFS DC/DC converter and VRN DC/DC converter are generated from 16.5 v, but they do not operate when Vsus is under 100V. PDP-507CMX...
Page 61: Power Supply Unit
4.15 POWER SUPPLY UNIT PDP-507CMX...
Page 62: Power Block Diagram
4.16 POWER BLOCK DIAGRAM PDP-507CMX...
Page 63 PDP-507CMX...
Page 64: Connector Pin Description
DD MAIN on-connection termial MAIN 7V power supply for DD MAIN microcomputer CN305 D.GND Non-connection termial MAIN DD Non-connection termial Non-connection termial DD MAIN Non-connection termial DD MAIN Non-connection termial A+12 12V power supply for analog MAIN DD MAIN circuits PDP-507CMX...
Page 65 Clock exchange: Clock signal signal (3.3Vac),datanot (3.3Vac),datanot exchanged: exchanged: 3.3Vdc 3.3Vdc n i l Clock signal used SEND SENC during data during data transmission(3.3 transmission(3.3 Vac), 3.3Vdc Vac), 3.3Vdc when no data are when no data are transmitted transmitted PDP-507CMX...
Page 66 Non-connection termial GND D Non-connection termial ALM D Fan lock detect signal 0 0V during normal 0V during normal FAN DD output Fan operation; Fan operation; 3.3Vdc while the 3.3Vdc while the fan is stopped fan is stopped PDP-507CMX...
Page 67 Non-connection termial LVDS Non-connection termial LVDS Non-connection termial LVDS Non-connection termial LVDS Non-connection termial LVDS Non-connection termial LVDS LVD S Video mode MAIN LVDS LVDS serial LVDS serial differential E+ differential E+ output 0Vac; Bias output 0.3Vac; 1.1Vdc Bias 1.25Vdc PDP-507CMX...
Page 68 MAIN FIELD Advanced cinema control MAIN MAIN LVDS signal LVD S CN102 P ST B No use LVD S Non-connection termial LVDS V+3V_D 3.3V power supply for the test jig Non-connection termial LVDS Non-connection termial LVDS Non-connection termial LVDS PDP-507CMX...
Page 69 Digital video output signal 3.3Vac LVD S PDP R[9] LVD S PDP LVD S PDP LVD S PDP LVD S PDP P_THEATE R Advanced cinema control LVD S PDP signal P_INP_MUTE Mute control signal for PDP LVDS LVD S Receiver outputs PDP-507CMX...
Page 70 VDDM5 5V power supply for MAIN COMM SLOT I/F microcompute PLE_CTL2 0 High output PLE LINK process select High output High output MAIN COMM SLOT I/F 3.3Vdc Low 3.3Vdc Low 3.3Vdc Low output 0Vdc output 0Vdc output 0Vdc PDP-507CMX...
Page 71 (5Vac), 5Vdc (5Vac), 5Vdc when no data are when no data are when no data are when no data are transmitted. transmitted. transmitted. transmitted. CYOBI3 Non-connection termial CYOBI2 Non-connection termial COMM CARD COMM SLOT I/F COMM CARD COMM SLOT I/F PDP-507CMX...
Page 72 APL_CTL2 0 High output PLE LINK process select High output High output COMM SLOT I/F COMM CARD 3.3Vdc Low 3.3Vdc Low 3.3Vdc Low output 0Vdc output 0Vdc output 0Vdc PDP-507CMX...
Page 73 VIDEO SLOT I/F MAIN surveillance 3.3Vdc unusual 3.3Vdc unusual 0Vdc 0Vdc n i l Clock signal used MAIN VIDEO SLOT I/F during data during data transmission(3.3 transmission(3.3 Vac), 3.3Vdc Vac), 3.3Vdc when no data are when no data are transmitted transmitted PDP-507CMX...
Page 74 3.4Vdc SD_SEL DIGITA L SIGNAL A/D Input A/D Input A/D Input A/D Input VIDEO SLOT I/F MAIN FORMAT SELECT Port No Port No Port No Port No VIDEO CARD VIDEO CARD VIDEO CARD VIDEO CARD 3.3Vdc 3.3Vdc 3.3Vdc 3.3Vdc PDP-507CMX...
Page 75 MAIN VIDEO SLOT I/F select 5Vdc select 5Vdc select 5Vdc INPUT4 select INPUT4 select INPUT4 select SLOT_ST2 CARD DETECT for VIDEO SLOT I/F 0 PIONEER PIONEER PIONEER PIONEER VIDEO SLOT I/F MAIN OEM/PIONEER CARD .3Vdc CARD .3Vdc CARD .3Vdc CARD .3Vdc...
Page 76 Connector Connector Connector PDP 0V 232C PDP 0V 232C PDP 0V 232C PDP 0V 232C Connector Connector Connector Connector VIDEO VIDEO VIDEO VIDEO CARD PDP CARD PDP CARD PDP CARD PDP VIDEO CARD VIDEO CARD VIDEO CARD VIDEO CARD PDP-507CMX...
Page 77 VIDEO SLOT I/F MAIN GREEN DIGITAL(1,2ch ) VIDEO SLOT I/F 3.3Vac VIDEO SLOT I/F MAIN GREEN DIGITAL(2ch ) VIDEO SLOT I/F 3.3Vac VIDEO SLOT I/F MAIN GREEN DIGITAL(1,2ch ) VIDEO SLOT I/F 3.3Vac VIDEO SLOT I/F MAIN VIDEO SLOT I/F MAIN PDP-507CMX...
Page 78 VIDEO SLOT I/F 16.5 16.5 POWER VIDEO SLOT I/F SLOT circuits V+3.3V 3.3V power supply for SLOT VIDEO SLOT I/F POWER VIDEO SLOT I/F circuits V+3.3V 3.3V power supply for SLOT VIDEO SLOT I/F POWER VIDEO SLOT I/F circuits PDP-507CMX...
Page 79 VIDEO CARD VIDEO SLOT I/F BLUE DIGITAL(2ch ) VIDEO SLOT I/F 3.3Vac VIDEO CARD VIDEO SLOT I/F BLUE DIGITAL(2ch ) VIDEO SLOT I/F 3.3Vac VIDEO CARD VIDEO SLOT I/F BLUE DIGITAL(2ch ) VIDEO SLOT I/F 3.3Vac VIDEO CARD VIDEO SLOT I/F PDP-507CMX...
Page 80 When INPUT4 VIDEO CARD VIDEO SLOT I/F for AUTO POWER OFF signal is inputted. signal is inputted. 0V When 0V When INPUT4 signal INPUT4 signal is not inputted, is not inputted, 5Vdc 5Vdc IN3_DET Non-connection termial VIDEO SLOT I/F PDP-507CMX...
Page 81 (DR : Data Relay) wal outlet) No signal With signal wall outlet SLOT_ST2 CARD DETECT for VIDEO SLOT I/F 0 PIONEER PIONEER PIONEER PIONEER VIDEO CARD VIDEO SLOT I/F OEM/PIONEER CARD .3Vdc CARD .3Vdc CARD .3Vdc CARD .3Vdc...
Page 82 CARD LINE GPC4 VIDEO SLOT I/F VIDEO CARD COMM VIDEO CARD VIDEO SLOT I/F CARD LINE Non-connection termial VIDEO SLOT I/F VYOBI4 Non-connection termial VIDEO SLOT I/F VYOBI5 Non-connection termial VIDEO SLOT I/F VYOBI6 Non-connection termial VIDEO SLOT I/F PDP-507CMX...
Page 83: Waveforms
R1608 R ch signal R1608 R1637 R1637 R1621 R1621 ADR-D R1720 HBLK R1615 – – ADR-B R1714 – – LBLK R1616 Color-Bar (MKSS17) Color-Bar (MKSS17) 2ms/div 2ms/div 200ns/div 200ns/div B/W Checkered pattern (MKSS14) B/W Checkered pattern (MKSS14) 2ms/div 2ms/div PDP-507CMX...
Page 84 500ns/div 500ns/div 200ns/div PDP-507CMX...
Page 85 K2021 (YSUS_G) -K2014(GND) V:5 V/div H:500 nS/div (Y drive Assy) K2009 (YSUS_U) -K2014(GND) V:5 V/div H:500 nS/div (Y drive Assy) K2013 (YSUS_B) -K2014(GND) V:5 V/div H:500 nS/div (Y drive Assy) K2010 (YSUS_D) -K2014(GND) V:5 V/div H:500 nS/div (Y drive Assy) PDP-507CMX...
Page 86 IC2001 16 (SI_H) -K2014(GND) V:1V/div H:2mS/div (Y drive Assy) • IC2001 15 (CLR) -K2014(GND) V:1V/div H:2mS/div (Y drive Assy) ª IC2001 14 (OC2) -K2014(GND) V:1V/div H:2mS/div (Y drive Assy) º IC2001 13 (OC1) -K2014(GND) V:1V/div H:2mS/div (Y drive Assy) PDP-507CMX...
Page 87: Diagnosis Information
Is the abnormality associated Is the abnormality associated Replace the panel chassis. with a single scan line? on the screen? with one address or one TCP? Failure analysis for the Failure analysis for the drive system ⇒ DR3 drive system ⇒ DR4 PDP-507CMX...
Page 88 Failure analysis for the MAIN Assy Failure analysis for the Is the PC OUT signal output? MAIN Assy ⇒ MA2 Yes Failure analysis for the Is the AUDIO OUT signal output? AUDIO OUT on the MAIN Assy. ⇒ AU2 PDP-507CMX...
Page 89 Is 0 V DC output from Pin 14 of CN8502 (AD2)? Note: If IC9501 is in failure, replace the whole board. Failure in the MAIN ASSY (failure in IC9501 or X9501) Note: If IC9501 is in failure, replace the whole board. PDP-507CMX...
Page 90 Replace the POWER SUPPLY 200 and 210 V (VSU: 125/35∞C). specified range? Unit. The ripple must be within 10 V. Replace the POWER SUPPLY Is there a fluctuation in the Unit. VSUS voltage? The POWER SUPPLY Unit is normal. PDP-507CMX...
Page 91 Please replace IC305 or C326 or C327 or C328 or C337. In this case, S+12V power supply control IC305 or any of C326, C327, C328, C337 capacitors of the VCC16.5V input line is broken. PDP-507CMX...
Page 92 Please check the FU301 protector In this case, Q301 FET is broken. opened. Is this protector opened? Please replace Q301 and FU301. In this case, It's possibblity of the AC-DC P.S. unit out of order. Please replace of the unit. PDP-507CMX...
Page 93 (About 8-10Vp-p rectangular pulse) or FET Q303 is broken. Can you see the same waveform? Please replace IC303 or FET Q302 or D304. In this case, any of the IC303 or FET Q302 or D304 (bootstrap diode) is broken. PDP-507CMX...
Page 94 IC302 (A+12V control IC) pin3. In this case, any of IC302 Can you see the same waveform? (A+12V control IC) or D312 is Waveform 52 broken. In this case, the A+12V output of the MAIN Assy side is abnormal. PDP-507CMX...
Page 95 Failure in the DD Assy or harness Are 3.3V supplied to pins 7 and 8 ADX3435 of CN4001? Failure in the DD Assy, POWER Are 3.3V supplied to pin 11 of SUPPLY Unit or harness CN4001? ADX3435 Failure analysis for the Each SLOT Input terminals PDP-507CMX...
Page 96 Are the panel FFC cables properly Properly connect the panel Replace the FFC cables. Is the input signal normal? connected to the X/Y DRIVE Assys? FFC cables. Replace the panel chassis. Replace the X/Y DRIVE Assys. Replace the DIGITAL Assy. PDP-507CMX...
Page 97 Is the input signal normal? Replace the FFC cables. (See the oscilloscope photos.) Replace the DIGITAL Assy. Is the waveform of the control Replace the Y DRIVE Assy. signal from the SCAN Assy normal? (See the oscilloscope photos.) Replace the SCAN IC. PDP-507CMX...
Page 98 Are all the connectors properly Reconnect the connectors. connected? Is the TCP control signal normal? Is the input signal normal? (See the oscilloscope photos.) (See the oscilloscope photos.) Replace the panel chassis. Replace the FFC cables. Replace the DIGITAL Assy. PDP-507CMX...
Page 99 Assy normal? Care must be taken that no dirt or dust is attached or gets in. Is the cable connected properly (the SCAN IC may be damaged.) Connect the cable properly. to the 90-pin connecter ? Replace the SCAN Assy PDP-507CMX...
Page 100 Replace the 50-pin FFC cable In a case of D11 Is the FFC connector poorly Replace the DIGITAL Assy contacted? In a case of AD3 DIGITAL : D11 LVDS : AD3 Replace the LVDS Assy Failure analysis for the MAIN Assy. ⇒ MA1 PDP-507CMX...
Page 101 Failure in the MAIN Assy 5V DC? Waveform 21 Failure in the IC5004 Are signals input to Pins 15, 13 and 10 (for video) of IC5007? Failure in the IC5007 Waveform 22 Check the connected equipment and its cables. PDP-507CMX...
Page 102 31 (for control) of IC5301? Failure in the MAIN Assy Waveform 25 Failure in the IC5301 Are signals input to Pins 3 and 6 (for sync) of IC5008? Failure in the IC5008 Waveform 26 Check the connected equipment and its cables. PDP-507CMX...
Page 103 Waveform 7 Are signals input to Pins 3 and 6 of IC5606? Failure in the IC5606 Waveform 8 Are signals input to Pins 8 and 11 of IC9504? Failure in the IC9504 Waveform 9 Failure in the MAIN Assy PDP-507CMX...
Page 104 PDP-507CMX...
Page 105 Are sync signals input to Pins 11 and 13 of IC5605? Failure in the IC5605 Waveform 31 Are sync signals input to Pins 3 and 6 of IC5606? Failure in the IC5606 Waveform 32 Failure in the MAIN Assy PDP-507CMX...
Page 106 168, 169 and 172 of Failure in the IC6301 and IC6301? peripheral parts Waveform 29-1, 29-2 Is the clock signal input to pin 2 of Failure in the IC6304 and IC6304? peripheral parts Waveform 29-1, 29-2 Failure in the MAIN Assy PDP-507CMX...
Page 107 Failure in the IC5301 Are signals input to Pins 11 and 13 of IC5903? Failure in the IC5903 Waveform 18 Are signals input to Pins 3 and 6 of IC9504? Failure in the IC9504 Waveform 19 Failure in the MAIN Assy PDP-507CMX...
Page 108 PDP-507CMX...
Page 109 1.5 V DC? Is a CLK signal input to Pin 3 of X8001? Failure in the X8001 Waveform 34 Is a CLK signal input to Pin 3 of X8002? Failure in the X8002 Waveform 35 Failure in the MAIN Assy PDP-507CMX...
Page 110 Is 3.3 V voltage supplied to Pin 4 CN104 or analyzes the DIGITAL of IC101? of CN103 0 V? Assy ⇒ DG1 Failure in the Q101 After replacing IC101, check if a Failure in the LVDS Assy picture is displayed. LVDS Assy is normal PDP-507CMX...
Page 111 4 V or higher after the CN3004 Is the voltage at Pin 9 of IC3002 Failure in the IC3002 (AU connector) cable is 4 V or higher? disconnected? Failure in the MAIN Assy or the CN3004 (AU connector) cable PDP-507CMX...
Page 112 AU connector (CN9001) on the MAIN Assy ? Pin 8 5Vpp Pin 9 5Vpp Failure in the CN9001 connection cable (AU connector) Pin 7 9.0Vdc Pin 5 3.3Vdc Pins 1 and 3: Audio signal waveform Waveform 45 PDP-507CMX...
Page 113 Pin 15 of IC5308? which the audio signal is input is Waveform 46 not selected, or failure in IC5308. Failure in the audio muting circuit on the MAIN Assy for the AUDIO OUT connector, or poor connection of the AUDIO OUT connector. PDP-507CMX...
Page 114 Yes Failure in the IC2301 of COMMSLOT IF Assy 4Vp-p Is the signal shown below output from Pin 1 of CN2401 on the LED Assy? Failure in the Q2302 or Q2301 of COMMSLOT IF Assy 4.4Vp-p Failure in the U2401 of LED Assy PDP-507CMX...
Page 115: Power Down
5.2 POWER DOWN 5.2.1 BLOCK DIAGRAM OF THE POWER-DOWN SIGNAL Block Diagram of the Power-Down Signal PDP-507CMX...
Page 116: Power Down Of Failure Analysis
50 SCAN A, B Assy 4 (SCN-5V) – 50 SCAN A, B Assy CN2801 – 50Y DRIVE Assy 4 (SCN-5V) CN1602, – 50 DIGITAL Assy 8 (ADRS) 50 ADDRESS CN1802 Assy CN1601, 50X DRIVE Assy, – 8 (ADRS) CN1801 50Y DRIVE Assy PDP-507CMX...
Page 117 PDP-507CMX...
Page 118 Increase or decrease IC5V voltage detection SCN5V_PD SCAN bridge (upper) Voltage connector disconnection detection detection SCAN bridge (lower) connector disconnection detection Increase or decrease VOFS voltage detection Y_DD_PD Overvoltage VPrst detection Increase or decrease SCAN_PD voltage detection PDP-507CMX...
Page 119: Shut Down
5.3 SHUT DOWN 5.3.1 BLOCK DIAGRAM OF THE SHUT-DOWN SIGNAL Block Diagram of the Shutdown Signal CN313 CN312 CN1001 CN1101 CN1201 CN311 CN307 CN3004 CN9501 CN9001 CN9003 CN9004 CN9007 CN9010 CN8502 CN5301 CN2302 CN102 CN4004 CN3651 CN104 CN3001 CN3151 CN4006 PDP-507CMX...
Page 120: Shut Down Of Failure Analysis
5.3.2 SHUT DOWN OF FAILURE ANALYSIS PDP-507CMX...
Page 121: Non-Failure Symptoms
Example: A display with which the panel- 2000 cracking protection function is to be High-temperature protection activated function 1, 2, 3 The maximum count of plasma discharge is decreased if the unit reaches 70°C or higher. APL (average picture level) PDP-507CMX...
Page 122: Disassembly
MAIN Assy 50 ADDRESS 50 ADDRESS 50 ADDRESS 50 ADDRESS L Assy S Assy S Assy L Assy AUDIO COMMSLOT COMMSLOT IF VSIF Assy SENC Assy Assy Assy Assy LED2 Assy KEY Assy Front view Front view Rear view PDP-507CMX...
Page 123 SENC VSIF SEND Bottom cover Terminal panel Multi base FAN motor Audio bracket (CMX) MAIN (CMX) (60mm) (CMX) 50 Y MAIN Panel holder (50XM6), Front case Assy DRIVE Front chassis L (50XM6) 50 SCAN A 50 SCAN B LED2 PDP-507CMX...
Page 124 Remove the bottom cover (CMX). Bottom cover (CMX) Front Case Assy Remove the four screws. (AMZ30P060FTB) Front case Assy Pull the lower part of the front case Assy toward you and out. Remove the front case Assy, by pulling it upward. PDP-507CMX...
Page 125 Remove the two screws and the treminal panel. Then remove the COMM unit. • • • • Remove the five screws. Remove the AUDIO Assy. Remove the three screws. AUDIO Assy Disconnect cables, connectors, as required. COMMSLOT Remove the audio bracket (CMX) with PC boards. Assy PDP-507CMX...
Page 126 Unhook the one hook. Remove the front chassis L (50XM6). Front chassis L (50XM6) 50 Y SUB 50 Y MAIN DRIVE Assy DRIVE Assy ×6 ×6 SCAN IC SCAN IC Exchange 50 SCAN B Assy 50 SCAN A Assy PDP-507CMX...
Page 127: Adjustment
"7.4 EXCHANGE THE SERVICE PANEL" MAIN Assy Refer to the "7.2 BACKUP OF THE ADJUSTMENT DATA" and "8. SERVICE FACTORY MODE" SENSOR Assy Writing of backup data is reguire. Refer to the "7.2 BACKUP OF THE ADJUSTMENT DATA" Other assemblies No adjustment required PDP-507CMX...
Page 128 The assembly must be replaced as a unit, and no part replacement is allowed. Note 1: MAIN Assy IC500, IC5002, IC5004, IC5005, IC5007, IC5008, IC5301, IC5304, IC5305, IC5307, IC5603–IC5606, IC5902 , IC5903, IC5904, IC9504, IC6301, IC6302, IC6304, IC8002, IC8003, IC8501, X8001, X8002, X9501 Note 2: SUB Assy IC3001,IC3002,IC3004, IC2301,U2401,Q2301,Q2302 PDP-507CMX...
Page 129: Backup Of The Adjustment Data
1 Turn on the unit, using the remote control unit or by issuing the PON command. Then issue the FAY command. 2 Issue the BCP command to transfer the data stored in the EEPROM for backup. 3 Turn the power off. PDP-507CMX...
Page 130 1 Turn on the unit, using the remote control unit or by issuing the PON command. Then issue the FAY command. 2 Issue the UAJ command to delete data stored in the EEPROM on the DIGITAL Assy. 3 Issue the BCP command to transfer the data stored in the EEPROM for backup. 4 Turn the power off. PDP-507CMX...
Page 131 When a DIGITAL Assy with an EEPROM in which adjustment data are stored is mounted, this step is not required after manual adjustment. ("DIGITAL EEPROM: REPAIR" is not indicated.) (2) Method using the RS-232C commands Issue the FAJ command. PDP-507CMX...
Page 132: Backup When The Main Assy Replaced
Create a folder and copy the following files into that folder: • MCUT22SPio_E.exe • MCU_DATA.INI • MCU_01.INI 2. Connect the PC to the PDP. Use an RS-232C straight cable. 3. Set the Main Power switch of the PDP to OFF. PDP-507CMX...
Page 133 (5) The MAIN MENU returns. When reading is completed, the figure becomes 100%. The Reading Completed window is displayed. To display the content of the data that have been read out, click on Yes. If displaying is not required, click on No. PDP-507CMX...
Page 134 Select the communication port (COM1-COM4). The initial setting is COM1. Select the COM port to which the PC is connected. 1-2-2) Speed (Baud rate) Always set it to 57600 (initial setting). Communication is not possible with any baud rate other than 57600. PDP-507CMX...
Page 135: How To Clear History Data
P COUNT INFO: NO OPRT P COUNT INFO: CLEAR (down) SET (Hold the keys pressed for 5 seconds.) To clear MAX TEMP MAX TEMP : CLEAR (right) MAX TEMP : NO OPRT SET (Hold the keys pressed for 5 seconds.) PDP-507CMX...
Page 136: Exchange The Service Panel
TBZ40P080FTB Sub Frame R Assy (Not Used) APZ30P080FTB ABZ30P080FTC Panel Chassis Assy ABA1351 AMZ30P060FTB Front Chassis H Assy ABA1351 ABZ30P080FTC (Not Used) Front Chassis VR ABA1351 APZ30P080FTB (Not Used) AMZ30P060FTB ABZ30P080FTC ABZ30P080FTC Front Case Assy (for transport) Screw Rivet PDP-507CMX...
Page 137: Adjustments When The Service Panel Assy Is Replaced
WBI S01 : Used to temporarily set the adjustment value of the Panel WB to default. (To return the value to its original value, use WBI S00.) PGM S00 : Used to set the gamma setting to Factory. Note: If the power is shut off in the process of the adjustment procedures, send the above commands again. PDP-507CMX...
Page 138 Note: The voltages in the flowcharts are given in absolute values (without ±). Command transfer After the voltage adjustment is finished, make the following settings: Mask: OFF, Factory: OUT CA check Check that the picture is properly displayed. Use DVD, LD, and broadcast signals for checking. PDP-507CMX...
Page 139 30 minutes to raise the panel temperature to a certain extent. This ensures the accuracy of inspection and adjustment. (To 2 ) PDP-507CMX...
Page 140 Vofs_max2. Replace the panel Is Vofs_max2 118 (36 [V]) again or abnormality or greater? in circuits Note: Return the Vofs value to the tentative This is for checking the lower limit of Vofs accurately. voltage setting. (To 3 ) PDP-507CMX...
Page 141 Set the lowest voltage among Vofs_max1, Vofs_ max2, Vofs_max3, and Vofs_max4 as Vofs_max. Is Vofs_max 187 (49 [V]) Value for Vofs = 139 (40 [V]) or greater? Value for Vofs = Vofs_max - 48 (9 [V]) Set the value as Vofs. (To 4 ) PDP-507CMX...
Page 142 082: Vyprst = 280 [V] Exit Factory mode: CA check Turn the unit off then back on again: POF, PON Use input signals from a DVD or PC for CA checking. Check that no bright cells or dark cells. PDP-507CMX...
Page 143 Conversion charts for electronic VRs (Vprst/Vofs) Vprst Setting value Vofs Setting value [STEP] [STEP] PDP-507CMX...
Page 144: Adjustments When The Drive Assys Are Replaced
Adjust so that "∆ Tsus-gub = ∆ Tsus-iub + α ± 5 nsec," using the variable controls shown in the table below: Value of α Assy 50X MAIN DRIVE ASSY VR1001 70 nsec 50Y MAIN DRIVE ASSY VR2001 50 nsec PDP-507CMX...
Page 145 Pin 2 XSUS-U X DK Coupler Module 2 Adjust the SUS-B input delay time so that it becomes "∆ Tsus-u + α ± 5 nsec." TP1260 Q1213 Q1210 from VR1001 IC1204 DIGITAL Assy IC1205 IC1001_A1 Photo XSUS-B Coupler Q1209 Q1211 PDP-507CMX...
Page 146 2 Adjust the pulse width of the SUS-D input signal for 1 Measure the SUS-D pulse width (Tsus-D). the DK module so that it becomes "Tsus-D ± 5 nsec." from TP2107 VR2002 IC2104 DIGITAL Assy IC2002_A7 Q2106 IC2107 YSUS-D Y DK Module PDP-507CMX...
Page 147: Procedure When Replacing The Power Supply Unit
Location of the jumper connector 1. As for service parts, the Jumper connector is 2. Remove the jumper connector from connector P10 and connect it to connector P11. connected at connector P10. 3. Connect the cable connector from power SW to P10. PDP-507CMX...
Page 148: Service Factory Mode
For details, see "Adjustment specifications." Others: To be used for factory presettings *3 key PANEL FACTORY MENU *3 key *3 key: FACTORY1 or DISPLAY on Standby status + Wait for 3 sec. Left + Up + Left + Right + POWER PDP-507CMX...
Page 149: Service Menu Mode
SUB ORB(Sub picture orbiter) Set sub picture orbiter to off. ON/OFF PIC FREEZE Picture freeze setting. ON/OFF SCR-SPEED(Screen wiper speed) Unsupport. PIC-SIZE(Picture size) Unsupport. ON/OFF MODEL NAME A : PDP-507CMX J : PDP-507CMX-JP G : PDP-50MXE20 GS : PDP-50MXE20-S PDP-507CMX...
Page 150 S-J (S: made by 3rd party, TYPE-J) --- (No slot connection) +++ (Not defined) COMM SLOT TYPE : P (made by Pioneer), S (made by 3rd party) 4G5G : 4G (4th Generation),5G (5th Generation) MENU/ENTER NEXT EXIT PREV 3 / 4...
Page 151: Factory Menu Mode
Press the [Clear] or [ID No. set] key to select the [MONITOR INFORMATION] No. menu. (Example : PDP-507CMX) M O N I T O R I N F O R M A T I O N M O D E L...
Page 152 [ ] and [ ] to select [DESTINATION ALPHABETS] shown below. (The asterisks * shown below denote the numerals or the characters.) : PDP-507CMX : PDP-507CMX-JP : PDP-50MXE20 GS : PDP-50MXE20-S F U N C T I O N...
Page 153 DVI-SEL HDCP SUB-ORB PIC FREEZE MONITOR MODEL NAME PDP-507CMX PDP-507CMX-JP PDP-50MXE20 PDP-50MXE20-S INFORMATION 3. Initial setting values for the Factory shipment setting menu The table shown below specifies only the items that can be changed in the factory adjusting mode.
Page 154: Panel Factory Menu Mode
RASTER MASK SETUP (+) The mask indication (RASTER) can be set and indicated. 8.4.10 PATTEN MASK SETUP (+) The mask indication (PATTERN) can be set and indicated. 8.4.11 COMBI MASK SETUP (+) The mask indication (COMBI) can be set and indicated. PDP-507CMX...
Page 155 • P-COUNT: The accumulated power-on count is indicated. • TEMP1: The current panel temperature and the historical maximum temperature recorded in memory are indicated. The range of temperature indication is from -50.0 to +99.9. (The temperature unit is " °C (Centigrade) ".) PDP-507CMX...
Page 156 SQ-IC Drive Sequence Processing IC Drive Sequence Stop SQNO Communication Busy BUSY Version Mismatching VER-HS MD-IIC MDU-IIC MAIN EEPROM Communication Error EEPROM BACKUP EEPROM Communication Error BACKUP DAC Communication Error High temperature of the panel TMP-NG Temperature NG TEMP PDP-507CMX...
Page 157 120 to 136 XY-RST W1 <=> 120 to 136 XY-RST W2 <=> 120 to 136 VOL SUS <=> 000 to 255 VOL OFFSET <=> 000 to 255 VOL RST P <=> 000 to 255 SUS FREQ. <=> MODE1 to MODE8 PDP-507CMX...
Page 158 Adjustment/Setting Value RS-232C Command R-HIGH <=> 000 to 511 G-HIGH <=> 000 to 511 B-HIGH <=> 000 to 511 R-LOW <=> 000 to 999 G-LOW <=> 000 to 999 B-LOW <=> 000 to 999 ABL <=> 000 to 255 PDP-507CMX...
Page 159 – E V E < = > – < Lower-layer items of PANEL REVISE (+) > Items Adjustment/Setting Value RS-232C Command R-LEVEL <=> LV-0 to LV-7 G-LEVEL <=> LV-0 to LV-7 B-LEVEL <=> LV-0 to LV-7 PDP-507CMX...
Page 160 PD INFO. <=> NO OPRT <=> CLEAR SD INFO. <=> NO OPRT <=> CLEAR HR-MTR INFO. <=> NO OPRT <=> CLEAR PM/B1-B5 <=> NO OPRT <=> CLEAR P-COUNT INFO. <=> NO OPRT <=> CLEAR MAX TEMP. <=> NO OPRT <=> CLEAR PDP-507CMX...
Page 161 • The MASK indication sequence can be changed among 48V, 50V, 60V, 72V, 75V, 60P, and 70P, using the Right or Left key. The selected sequence and the ABL/WB table are retained until the mask is turned off. • 48V and 60P are represented by 50V and 60V, respectively. The ABL/WB table is changed to the PC table. PDP-507CMX...
Page 162 • The MASK indication sequence can be changed among 48V, 50V, 60V, 72V, 75V, 60P, and 70P, using the Right or Left key. The selected sequence and the ABL/WB table are retained until the mask is turned off. • 48V and 60P are represented by 50V and 60V, respectively. The ABL/WB table is changed to the PC table. PDP-507CMX...
Page 163 • The MASK indication sequence can be changed among 48V, 50V, 60V, 72V, 75V, 60P, and 70P, using the Right or Left key. The selected sequence and the ABL/WB table are retained until the mask is turned off. • 48V and 60P are represented by 50V and 60V, respectively. The ABL/WB table is changed to the PC table. PDP-507CMX...
Page 164: List Of Rs-232C Commands
ETX, the character string sandwiched between STX and ETX is recognized as a command. If the prepared character string storage buffer (24 bytes including STX, ID and ETX) is exceeded, a reply will not be sent out. PDP-507CMX...
Page 165: Definition Of Command
The data length will be subject to each individual specification as the content of a reply will be different depending on the type of QUEST command. Data transmitted from PC Reply data Command Command Parameter ∗∗ 0x02 0x03 0x02 • • • • • • • • • 0x03 PDP-507CMX...
Page 166: List Of Rs-232C Commands
Setting the multi screen to 2_SCREEN (side by side 3) MSTS11 Setting the multi screen to PoutP (side by side 4-L) Setting the multi screen to PoutP (side by side 4-R) MSTS12 Indicating the input data on sub screen at present PDP-507CMX...
Page 167 Setting the signal format to Type3 SFTS04 Setting the signal format to Type4 SFTS05 Setting the signal format to Type5 SFTS06 Setting the signal format to Type6 SFTS07 Setting the signal format to Type7 SFTS08 Setting the signal format to Type8 PDP-507CMX...
Page 168 Setting the soft focut to 3 SOFS04 Setting the soft focut to 4 SUB SCREEN FREEZE SSTS00 Setting the sub screen FREEZE to OFF SSTS01 Setting the sub screen FREEZE to SIDE BY SIDE SSTS02 Setting the sub screen FREEZE to PinP PDP-507CMX...
Page 169 Adjusting the PHASE (PLL phase) SIZE Adjusting the horizontal size Adjusting the vertical size PRESET Initializing each adjustment value of integrator/screen [INTEGRATOR] - [SETUP] related command Numeric Direct input Last Command Operation Remarks Momery Validity Minimum Maximum SUB VOLUME Adjusting the sub volume PDP-507CMX...
Page 170 Turning the OSD size to enlarged display OSSS02 Turning the OSD size to reduced display OSAS01 Setting the OSD display angle to horizontality OSAS02 Setting the OSD display angle to verticality FRONT INDICATOR LESS00 Turning the front indicator OFF LESS01 Turning the front indicator ON PDP-507CMX...
Page 171 BPPS10 Setting the BANNER PinP to RIGHT PFAS00 PIP fade-in function off PFAS01 PIP fade-in function on PFAS10 PIP fade-in (only at PIP fade-in on) PFAS11 PIP fade-off (only at PIP fade-in on) FUNCTION DEFAULT Executing the FUNCTION DEFAULT PDP-507CMX...
Page 172 Remote control key VOLUME UP RMCS32 Remote control key VOLUME DOWN RMCS33 Remote control key MUTING RMCS34 Remote control key SCREEN SIZE RMCS35 Remote control key SPLIT RMCS36 Remote control key SUB INPUT RMCS37 Remote control key PIP SHIFT PDP-507CMX...
Page 173 Setting the front indicators to normal operation LEDS10 Front indicators: ON (green) LEDS11 Front indicators: STANDBY (red) EDWS00 Prohibiting writing of EDID data EDWS01 Permitting writing of EDID data EPAS00 Prohibiting EEPROM access from the outside EPAS01 Permitting EEPROM access from the outside PDP-507CMX...
Page 174 Setting the frequency in mask mode to VIDEO-60Hz VFQS05 Setting the frequency in mask mode to VIDEO-72Hz VFQS06 Setting the frequency in mask mode to VIDEO-75Hz VFQS13 Setting the frequency in mask mode to PC-60Hz VFQS14 Setting the frequency in mask mode to PC-70Hz PDP-507CMX...
Page 175 Pattern mask PATTERN25: Window (Hi=870, Lo=102) MKSS26 Pattern mask PATTERN26: Window (Hi=1023, Lo=102) MKSS27 Pattern mask PATTERN27: Window (Hi=1023) MKSS28 Pattern mask PATTERN28: Window (Hi=1023) 4% MKSS29 Pattern mask PATTERN29: Window (Hi=1023) 1.25% MKSS30 Pattern mask PATTERN30: Window (1/7 LINE) PDP-507CMX...
Page 176 Clearing the POWER DOWN history Clearing the PULSE METER Clearing the SHUT DOWN history of the panel Returning to the factory shipment state that seting data of panel Initializing setting data without adjust command of panel Returning the backup data to digital Assy PDP-507CMX...
Page 177 Turn the still picture protection, PPTS00 Turning the panel protection function off panel crack protection and SCAN IC protection off Turn the still picture protection, PPTS01 Turning the panel protection function on panel crack protection and SCAN IC protection on PDP-507CMX...
Page 178 The command QSD is for acquiring the data from the 8 latest shutdown (SD) logs. [QAP] Response format Length Order Data Contents Value (BYTE) 0x02 Echo back "QAP" PDP-507CMX-JP∗∗∗∗∗ 50 J (Japan) PDP-507CMX∗∗∗∗∗∗∗∗ A (North America) PDP-50MXE20∗∗∗∗∗∗∗ G (European/General included CKD) Model name information PDP-50MXE20-S∗∗∗∗∗ GS (European/General-Silver) PDP-607CMX∗∗∗∗∗∗∗∗...
Page 179 3Byte 3 : Destination 4 : Grade Seq Prs--PRG 8Byte 001Y SQ-VIDEO 4Byte 001Y ∗ ∗ Fixed Fixed SQ-PC 4Byte 001Y Panel classification 1 1Byte ∗∗∗∗∗∗∗ Reserved 7Byte 12 : Panel classification 1 Fixed 5 : Product form Fixed PDP-507CMX...
Page 180 PAL M "0" DOT BY DOT "PNS" PAL N "1" "BWS" Distinction inability/no signal input "2" FULL "CBR" Y/Cb/Cr "3" ZOOM "PBR" COMPONENT Y/Pb/Pr "5" WIDE "RGB" "6" 14:9 PC ANALOG "9" UNDERSCAN DIGITAL VIDEO "DIG" "A" 2.35:1 PC DVI PDP-507CMX...
Page 181 As the same contents as item 11 of QST command Check sum 2Byte 1Byte 03hex Note 1 : When the type of signal is not settled, dummy data are output. Note 2 : Dummy data are output at DVI or video signal input. PDP-507CMX...
Page 182 Main-screen size Input Screen size (response) (response) "IN1" INPUT1 "0" DOT BY DOT "IN2" INPUT2 "1" "IN3" INPUT3 "2" FULL "IN4" INPUT4 "3" ZOOM "IN5" INPUT5 "5" WIDE No confirmation (at standby). "∗∗∗" "6" 14:9 "9" UNDERSCAN "A" 2.35:1 PDP-507CMX...
Page 183 Input function Input function Input Input (response) (response) SIDE BY SIDE1 "IN1" INPUT1 SIDE BY SIDE2 "IN2" INPUT2 SIDE BY SIDE3 "IN3" INPUT3 BOTTOM LEFT "IN4" INPUT4 BOTTOM RIGHT "IN5" INPUT5 No confirmation (at standby) TOP RIGHT "∗∗∗" TOP LEFT PDP-507CMX...
Page 184 Result of detection of cracking in the panel 1 Byte Lower limit state for brightness Result of detection for scanning protection 1 Byte Brightness being increased Result of detection for external protection 1 Byte Transition of protection operation 1 Byte Reserved 4 Byte **** 2 Byte PDP-507CMX...
Page 185 RYW adjustment value 3 Byte R-REVICE setting value 1 Byte G-REVICE setting value 1 Byte B-REVICE setting value 1 Byte 2 Byte • For each REVICE setting value, the level set for RRL, RGL, or RBL is transmitted as one character. PDP-507CMX...
Page 186 Data from the hour meter for the seventh latest PD 8 Byte 00000213 Eighth latest "1st PD" data 1 Byte Eighth latest "2nd PD" data 1 Byte Data from the hour meter for the eighth latest PD 8 Byte 000001A7 2 Byte PDP-507CMX...
Page 187 RLS cable comes off With "2" DC reducing voltage for COMM SLOT "3" DC reducing voltage for VIDEO SLOT "9" Failure except the above (main microcomputer failure) "0" Except the above With "Z" Voltage abnormality (3.3V overvoltage) (only 607) PDP-507CMX...
Page 188 Data from the hour meter for the seventh latest SD 8byte 00000000 No SD-Sub data Eighth latest SD data 1byte TEMP1 Eighth latest SD subcategory data 1byte Reserved Data from the hour meter for the eighth latest SD 8byte 00000000 2Byte PDP-507CMX...
Page 189: General Information
4 After confirming a QS2 (checking of SD or PD), the Main microcomputer issues a PON command. 5 The MD microcomputer returns a PON echo to the Main microcomputer. 6 The MD microcomputer sends the RELAY signal to start up the Power microcomputer. PDP-507CMX...
Page 190: Power On/Off Function For The Large-Signal System
• Command [DRVS00/S01] is effective even during standby. When the main power is turned OFF, however, [DRVS01] (release) will be effective. Short the two adjacent electrodes on the surface by a method which assures continuity, such as using a crocodile clip. 50 DIGITAL ASSY PDP-507CMX...
Page 191: Led Information
10.3 LED INFORMATION PDP-507CMX...
Page 192: Fan Control
AUTO control (Unit: °C) Change of the rotation Without a slot mechanism/with the slot With a slot mechanism manufactured speed of the fan mechanism manufactured by Pioneer by another maker OFF ⇔ L L ⇔ M M ⇔ H Abnormal temperature •...
Page 193: Specifications
11. SPECIFICATIONS 11.1 MAIN SPECIFICATIONS Specifications Input/output Video INPUT1 General (PDP-507CMX) Input Mini D-sub 15 pin (socket connector) Light emission panel ....50V type AC Plasma Panel RGB signal (G ON SYNC compatible) 110.36 cm (W) x 62.09 cm (H) x 126.63 cm (diagonal) RGB ...
Page 194: Accessories
Checking supplied accessories Check that the following accessories were supplied. Binder Assy [AEC1908] Power cord (2 m/6.6 feet) Speed clamps (x 3) [ADG1215] : PDP-507CMX/KUC Only Power cord Bead bands (x 3) [VEM1031 & AEX1025] : PDP-50MXE20, 50MXE20-S Remote control unit...
Page 195: Panel Facilities
VOL +/– ( ) buttons The indicator lights red. When not indicated for use in onscreen menu items, When flashing, the indicator is used to indicate error these buttons are used for adjusting the sound messages. volume . Handles PDP-507CMX...
Page 196 Never connect any component to these component. connectors without first consulting your Pioneer Note: The video signal will not be output from the ANALOG RGB OUT (INPUT1) terminal when the main power of this installation technician.
Page 197 Press to select the screen size. INPUT buttons Press to select the input. MENU button Press to open and close the on-screen menu. ADJUST ( ) buttons Use to navigate menu screens and to adjust various settings on the unit. PDP-507CMX...
Page 198: Additional Information
53.7 kHz 1024x768 1365x768 72 Hz 64.9 kHz 75 Hz 67.5 kHz 1152x870 75.1 Hz 68.7 kHz Apple Macintosh 21” 1024x768 1365x768 1152x900 66 Hz 61.8 kHz Sun Microsystems LO 1024x768 1365x768 76 Hz 71.7 kHz Sun Microsystems HI PDP-507CMX...
Page 199 852x480 60 Hz 31.7 kHz 852x480 1365x768 800x600 56.3 Hz 35.2 kHz 800x600 1024x768 1365x768 60.3 Hz 37.9 kHz 72.2 Hz 48.1 kHz 75 Hz 46.9 kHz 85.1 Hz 53.7 kHz 99.8 Hz 63.0 kHz 120 Hz 75.7 kHz PDP-507CMX...
Page 200 : Picture will be enlarged but some fine detail will be hard switching between compatible signal formats on the output to see. device (PC, etc.). : Simple reproduction. Fine detail will not be reproduced. Should this happen, turn off the power and then turn it back on again. PDP-507CMX...
Page 201 NC (No connection) HD or H/V SYNC NC (No connection) +5V Power DDC SCL NC (No connection) Hot Plug Detect T.M.D.S. Data0– T.M.D.S. Data0+ T.M.D.S. Data0/5 Shield NC (No connection) NC (No connection) T.M.D.S. Clock Shield T.M.D.S. Clock+ T.M.D.S. Clock– PDP-507CMX...
Page 202: Ic Information
SIBTD TEST1 SOT4L ADRSV1 SIBTD PHSSEL1 SIBTD PHSSEL0 SOT4L SIBTD DIV0 SOT4L SIBTD DIV1 SOT4L SOT4L ADRSV0 SISTD SOT4L Pin Arrangement (Top view) SOT4L SOT4L SOT4L ADRSV3 SOT4L SOT4L SOT4L SOT8FL SOT12FL CLKOUT SOT4L ADR_B SOT4L ADR_D SOT4L ADR_U PDP-507CMX...
Page 203 OUT47 OUT19 OUT46 OUT20 OUT45 OUT21 OUT44 OUT22 OUT43 OUT23 OUT42 OUT24 OUT41 OUT25 OUT40 OUT26 OUT39 OUT27 OUT38 BLOCK DIAGRAM Level Shift OUT1 Circuit Data Level 1-30, Shift 46-76, Circuit OUT2 - OUT63 Level Shift Circuit OUT64 Data PDP-507CMX...
Page 204 All output reset CLR terminal : L → normal operation, CLR terminal : H→ All output "H" − 93 - 94 GND1 − N.C. Not used − 96 - 97 Power for High-voltage circuit − N.C. Not used 99 - 100 OUT1 - OUT2 High-voltage push-pull output PDP-507CMX...
Page 205 40 PL-U SUSGND 6 38 SUS-U-S SUSGND 7 SUSGND 8 SUSGND 9 SUSGND 10 SUSGND 12 SUSGND 13 PL-D SUSGND 14 PL-D SUSGND 15 PL-D SUSGND 16 PL-D SUSGND 18 27 SUS-D-D SUSGND 19 SUSGND 20 SUSGND 21 SUS-D PDP-507CMX...
Page 206 Frequency adjust and Shutdown pin. A resistor connected to this pin sets the oscillator frequency. A high FA/SD level on this pin for ≥ 30µs will turn the device off. The device will then draw less than 10µA from the supply. Power Supply Input pin. PDP-507CMX...
Page 207 Internal error amplifier output Internal error amplifier inverted input smp– Internal voltage detect resistor output ampIN 2.5V / 3.3V output select 2.5V/3.3V Soft start condenser connection S / S Non - connection (not connected internally) 10,15,17,22 N / C PDP-507CMX...
Page 208 THC63LVD104AF-K (IC101 : LVDS ASSY) • LVDS Receiver Block Diagram Pin Function PDP-507CMX...
Page 209 MP2367DN-LF (IC302 : DD ASSY) • Converter IC Block Diagram Pin Function PDP-507CMX...
Page 210 NCP5211BDG (IC303 : DD ASSY) • Regulator IC Block Diagram Pin Function PDP-507CMX...

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