Maintenance - Genius DIABLO Manual For The Installer

DIABLO
Page 6
Guide for the installer
Installing the leaf
1. Create a leaf containment frame as shown in fig. 11.
2. Determine the position of the leaf based on the rotation axis.
3. Close the containment frame as shown in fig. 12 and 13.
4. Weld the leaf containment frame to the leaf support frame
5. Assemble all parts as shown in fig. 14.
6. Fix the leaf to the containment frame using a through screw,
fig. 15.
7. Carefully grease the rotation pin and the ball
Do not grease the release device.
8. Position the leaf and fix the upper hinge.
9. Manually move the leaf to ensure correct positioning.
Do not weld the leaf to the containment frame.
Installing the gearmotor
1. Place the gearmotor in the box as shown in fig. 16.
2. Insert the provided nuts and washers without tightening them.
3. Position the drive wheel, fig. 17.
4. Push the gearmotor in the direction of the rotation pin in order
to eliminate any play, and then tighten the fixing nuts.
The gears do not require lubrication.
5. Fit any optional accessories. See the paragraph titled
"Accessories".
Electrical connections
1. Insert the motor power cable in the previously laid tube.
2. Make all the connections with the electrical cabinet, following
the instructions provided with the cabinet itself.
If the motor cable needs to be extended, provide for shunt
boxes with a protection class IP 67 or greater, inside the
supporting box.
Use a cable suitable for outdoor laying, having the proper
diameter, as described in the paragraph "Electrical
preparation".
3. Close the cover of the supporting box, Fig. 18.
4. Place the plug, fig. 19 ref. b.
5. Screw in the cover using the provided screws, Fig. 19 ref. a.
START-UP
1. Programme the control equipment according to need.
2. Check that the automated system operates correctly.
3. Check that the safety devices operate correctly.
4. Fill in the maintenance report, contained inside this manual,
and give it to the end user.
5. Show the end user how to correctly operate the automated
system.
6. Give the end user the "User's Guide" that is contained inside
this manual.
MANUAL OPERATION
1. Use the differential switch located upstream from the system
to cut off power.
2. Open the lock covering plug, fig. 22 ref. a.
3. Insert the key and turn it until it stops, fig. 22 ref. b.
4. Open the release lever, Fig. 22 ref. c.
5. Manually move the leaf, fig. 22 ref d.
6. Place the release lever back in position.
RESTORING NORMAL OPERATION
1. Use the differential switch located upstream from the system
to cut off power.
2. Manually move the leaf until the release device engages, fig.
23 ref. a.
3. Place the release lever in rest position, fig. 23 ref. b.
4. Turn the key until it stops, fig. 23 ref. c.
5. Close the protective plug, fig. 23 ref d.
6. Ensure that the leaf cannot be moved manually.
7. Power the system and perform a few cycles to ensure that the
automated system is operating correctly.
AVAILABLE ACCESSORIES
Encoder
The encoder is used to detect possible obstacles preventing
normal operation of the automated system (fig. 20).
For monitoring the encoder, refer to the related instructions.
Mechanical stops
The mechanical stops have been designed to replace the
mechanical stops of the leaf (fig. 21).
For positioning the stops, refer to the related instructions.

MAINTENANCE

Inspect the system every six months, as provided for in current
safety regulations.
The "User's Guide" contains a servicing report form.
REPAIRS
Do not make any attempts at repairs and contact only qualified
GENIUS personnel and service centres.
SPECIAL APPLICATIONS
No special applications have been provided for. Therefore, any
use not included in this manual is strictly forbidden.