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Pro H55-Series
Gas Fryer
Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
FOR YOUR SAFETY
Do Not Store or use gasoline
or other flammable vapors
and liquids in the vicinity of
this or any other appliance.
*8195991*
Part Number: FRY_IOM_8195991 09/2018
Original Instructions
Your Growth Is Our Goal
READ THE INSTRUCTIONS BEFORE USING THE FRYER.
Read these instructions for use carefully so as to
familiarize yourself with the appliance before
connecting it to its gas supply.
Keep these instructions for future reference.
CAUTION
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Table of Contents
Troubleshooting
Related Manuals for Frymaster Pro H55 Series
Summary of Contents for Frymaster Pro H55 Series
- Page 1 Pro H55-Series Your Growth Is Our Goal Gas Fryer Installation, Operation and Maintenance Manual This manual is updated as new information and models are released. Visit our website for the latest manual. CAUTION FOR YOUR SAFETY READ THE INSTRUCTIONS BEFORE USING THE FRYER. Do Not Store or use gasoline Read these instructions for use carefully so as to or other flammable vapors...
- Page 2 NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER FOODSERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
- Page 3 NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation.
- Page 4 WARNING If the electrical power supply cord is damaged, it must be replaced by a Frymaster Factory Authorized Servicer or a similarly qualified person in order to avoid a hazard. DANGER Adequate means must be provided to limit the movement of the appliance without depending upon the gas line connector and the quick-disconnect device or its associated piping to limit the appliance movement.
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Page 5: Table Of Contents
PRO H55 SERIES GAS FRYER INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS CHAPTER 1: General Information Applicability and Validity ....................1-1 Parts Ordering and Service Information................1-1 Safety Information......................1-2 European Community (CE) Specific Information............. 1-2 Equipment Description...................... 1-3 Installation, Operating, and Service Personnel ..............1-3 Definitions ......................... -
Page 6: Chapter 1: General Information
Applicability and Validity The Pro H55 Series Gas Fryer has been approved by the European Union for sale and installa- tion in the following EU countries: AT, BE, DE, DK, ES, FI, FR, GB, IE, IT, LU, NL, NO, PT and SE. -
Page 7: Safety Information
Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones that follow. CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system. -
Page 8: Equipment Description
A PH355 consists of three fryers without built-in filtration. All Pro H55 Series Gas fryers are of an open-frypot design with no tubes and have a hand-sized opening into the deep cold zone, which makes cleaning the stainless frypot quick and easy. -
Page 9: Shipping Damage Claim Procedure
QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service per- sonnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment. -
Page 10: Chapter 2: Installation Instructions
Failure to use qualified, licensed, and/or authorized installation or service personnel (as de- fined in Section 1.7 of this manual) to install, convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel. - Page 11 (450 mm) should be maintained between the flue outlet and the lower edge of the grease filter.” Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue outlet to the bottom edge of the filter when the appliance consumes more than 120,000 BTU per hour.
- Page 12 Frymaster computers have been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While these devices are verified as Class A devices,...
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Page 13: Caster/Leg Installation
protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. - Page 14 3. Level fryers equipped with legs by screwing out the legs approximately 1 inch then adjusting them so that the fryer is level and at the proper height in the exhaust hood. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the hood be 24 in.
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Page 15: Connection To Gas Line
Connection to Gas Line DANGER Before connecting new pipe to this appliance, the pipe must be blown out thoroughly to re- move all foreign material. Foreign material in the burner and gas controls will cause im- proper and dangerous operation. DANGER When pressure-testing incoming gas supply lines, disconnect the fryer from the gas line if the test pressure will be ½... - Page 16 Units with four or more vats require two gas connections. The Pro H55 Series gas fryer has received the CE mark for the countries and gas categories indicated in the table below. NOTE: The nominal heat input (QN) is 21kW except for AT, DE, LU and category 3P/B, which is 23kW.
- Page 17 CE Standard Required airflow for the combustion air supply is 2m /h per kW. SOUTH AFRICA REQUIREMENT (LPG FRYERS ONLY) This appliance requires an operating pressure of 2,8 kPa at the appliance. A suitable LPG regulator that complies with the requirements of SANS 1237 must be installed. 1.
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Page 18: Converting To Another Gas Type
Section 1.7 of this manual. Pro H55 Series gas fryers manufactured for Non-CE countries use different burners for each type gas. The burners in fryers built for Propane gas have a special gray-colored coating on the burner... - Page 19 tiles to enable them to withstand the higher caloric value of the Propane gas. Burners designed for use in Propane units may be used in natural gas applications, but not vice versa. Non-CE Gas Conversion Kits Natural Gas to Propane (LP) Gas Propane (LP) Gas to Natural Gas Full Vat: Part Number 826-1145 Full Vat: Part Number 826-1146...
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Page 20: Chapter 3: Operating Instructions
PRO H55 SERIES GAS FRYER CHAPTER 3: OPERATING INSTRUCTIONS Controller Operation and Programming Pro H55 Series gas fryers can be equipped with any of the following controlling devices: • Computer Magic III.5 • Solid State (Analog) Controller • Digital Controller •... - Page 21 Lighting the Fryer 1. Press the computer/controller ON/OFF switch to the OFF position. For CE Fryers For Non-CE Fryers Placing the ON/OFF switch in the OFF After placing the ON/OFF switch in the OFF position also turns off the gas valve. Wait five position, turn the gas valve knob to the OFF minutes before continuing with Step 2, which position.
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Page 22: Boiling Out The Frypot
the motor is a plate with a locking nut. Loosen the nut enough to allow the plate to be moved, then adjust the position of the plate to open or close the air intake opening until a bright orange-red glow is obtained. -
Page 23: Chapter 4: Filtration Instructions
Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a filter machine is not available. If you are using a Frymaster filter cone holder, be sure that the cone holder rests securely on the metal container. -
Page 24: Preparing The Built-In Filtration System For Use
DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4. After draining the oil, clean all food particles and residual oil from the frypot. BE CAREFUL, this material may still cause severe burns if it comes in contact with bare skin. - Page 25 4.2.1 Preparation for Use with Filter Paper or Filter Pad 1. Pull the filter pan out from the cabinet and remove the crumb tray, hold-down Screen ring, filter paper and filter screen. (See Filter Paper Figure 1) Clean all components with a solution of detergent and hot water then dry thoroughly.
- Page 26 5. When the hold-down ring is in position, if using filter paper, sprinkle one cup of filter powder evenly over the paper. (See Figure 4) If using a filter pad, position the hold down ring on top of the pad. DO NOT use filter powder with the pad.
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Page 27: Operation Of The Filter
NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil will rush out creating the potential for severe burns. DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. - Page 28 Install the Power Shower in the frypot to be filtered. 2. If an optional Power Shower is included, install it now. NOTE: Verify that the Power Shower O-ring and gasket are present and in good condition and that the clean-out screws are installed at each corner.
- Page 29 WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs. If this switch trips, turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch (see photo below).
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Page 30: Disassembly And Reassembly Of The Magnasol Filter
Disassembly and Reassembly of the Magnasol Filter Dissassembly 1. Grasp the frame with your thumbs on the handles at the corner of the assembly and pull outward in opposite directions to separate the frame at the corner. Continue to open the frame (it will pivot at the opposite corner) until the outer screens and grid can be removed from the frame. -
Page 31: Draining And Disposing Of Waste Oil
When your cooking oil has reached the end of its usable life, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends the use of the Frymaster Shortening Disposal Unit (SDU). NOTE: If using an SDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain. -
Page 32: Using The Optional Rear-Discharge Oil Disposal
Using the Optional Rear-Discharge Oil Disposal 1. Ensure the filter pan is clean and ready for filtering. DO NOT discharge oil through a dirty or incomplete filter pan. 2. Ensure the oil is at operating temperature. 3. Turn the fryer off. Wear protective clothing and use caution. -
Page 33: Chapter 5: Preventive Maintenance
PRO H55 SERIES GAS FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE Fryer Preventive Maintenance Checks and Service DAILY CHECKS AND SERVICE Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords, leaks, foreign material in frypot or inside cabinet, and any other indications that the fryer and accessories are not ready and safe for operation. - Page 34 4. Set the thermostat to 195ºF (91ºC) or program the computer for boil out (see separate Frymaster Fryer Controllers User’s Manual) and simmer the solution for 1 hour. WARNING Never leave the fryer unattended during this process. If the solution overflows, press the ON/OFF switch to the OFF position immediately.
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Page 35: Monthly Checks And Service
MONTHLY CHECKS AND SERVICE Check Calibration of Analog Controller Thermostat Control Knob (This check applies only to units equipped with Analog Controllers) 1. Insert a good-grade thermometer or pyrometer probe into the oil, with the end touching the fryer temperature-sensing probe and set the thermostat knob to frying temperature. 2. -
Page 36: Quarterly Checks And Service
QUARTERLY CHECKS AND SERVICE Clean Combustion Air Blower Assembly 1. Disconnect the blower wiring harness and remove the four blower mounting nuts. Blower assembly Wiring connection mounting nuts 2. Remove the three fasteners that secure the blower motor assembly to the blower housing, and separate the two components. - Page 37 4. Remove the plastic wrap from the blower motor assembly. Reassemble the blower motor assembly and blower housing. Reinstall the blower assembly in the fryer. 5. Reinstall the blower shield or shield assembly. 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.1. 7.
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Page 38: Semi-Annual Checks And Service
SEMI-ANNUAL CHECKS AND SERVICE Clean Gas Valve Vent Tube NOTE: This procedure is not required for fryers configured for export to CE countries. 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. -
Page 39: Annual/Periodic System Inspection
Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster recommends that a Factory Authorized Servicer inspect this appliance at least an- nually as follows: Fryer •... - Page 40 • Verify that the temperature and high-limit probes are properly connected, tightened and functioning properly, and that probe guards are present and properly installed. • Verify that component box components (i.e. computer/controller, transformers, relays, interface boards, etc.) are in good condition and free from oil and other debris. Inspect the component box wiring and verify that connections are tight and that wiring is in good condition.
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Page 41: Chapter 6: Operator Troubleshooting
Whenever this in indicated, refer to Sections 6.6 for specific instructions If you are in doubt as to the proper action to take, do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Center for assistance. -
Page 42: Troubleshooting Fryers With Computer Magic Iii.5, Basket Lift Timer, Or Digital Controller
Troubleshooting Fryers with Computer Magic III.5, Basket Lift Timer, or Digital Controller PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Press the ON/OFF switch to turn A. Controller not turned on. the controller on. B. Verify that the fryer is plugged in B. - Page 43 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. If available, substitute a computer/controller known to be Display shows working for the suspect A. Failed computer/controller. computer/controller. If the fryer heating indicator functions correctly, order cycles on and off replacement from FAS. normally, but B.
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Page 44: Troubleshooting Fryers With Solid State (Analog) Controller
PROBLEM PROBABLE CAUSES CORRECTIVE ACTION If available, substitute a Heat indicator off computer/controller known to be upon initial startup. working for the suspect Display shows Failed computer/controller. computer/controller. If the fryer with alarm functions correctly, order sounding. replacement from FAS. Troubleshooting Fryers with Solid State (Analog) Controller PROBLEM PROBABLE CAUSES... - Page 45 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. If available, substitute a controller known to be working for the A. Failed controller. suspect controller. If the fryer Heating mode light cycles on and off functions correctly, order normally. Blower replacement from FAS. not running and B.
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Page 46: Troubleshooting The Built-In Filtration System
PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Heating mode light is ON with power switch in OFF If available, substitute a controller position. After known to be working for the initial startup, fryer Failed controller. suspect controller. If the fryer continues to heat functions correctly, order until trouble light replacement from FAS. - Page 47 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION C. Pump blockage. C. Pump blockages are usually caused by sediment build-up in Test: Close the drain valve. Place the pump due to improperly sized the filter handle in the OFF or installed filter paper and failure position, allow the pump to cool to use the crumb screen.
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Page 48: Troubleshooting The Basket Lift
PROBLEM PROBABLE CAUSES CORRECTIVE ACTION C. Missing paper in filter pan. (This causes too much pressure in the (Continued from oil return lines, resulting in a C. Verify that filter paper is properly previous page.) strong flow through the Power installed in the filter pan. - Page 49 FRYMASTER 8700 LINE AVENUE, SHREVEPORT, LA 71106‐6800 800‐551‐8633 318‐865‐1711 WWW.FRYMASTER.COM EMAIL: FRYSERVICE@WELBILT.COM *8197423* WWW.WELBILT.COM Welbilt provides the world’s top chefs, and premier chain operators or growing independents with industry leading equipment and solutions. Our cutting‐edge designs and lean manufacturing tactics are powered by deep knowledge, operator insights, and culinary expertise. All of our products are backed by KitchenCare® – our aftermarket, repair, and parts service. CLEVELAND DELFIELD® FRYMASTER® KOLPAK® MANITOWOC® MERRYCHEF® CONVOTHERM® FITKITCHEN™ GARLAND LINCOLN MERCO® MULTIPLEX® ©2018 Welbilt Inc. except where explicitly stated otherwise. All rights reserved. Continuing product improvement may necessitate change of specifications without notice.