Magneto Assembly - Polaris 340 LX 2007 Service Manual

Magneto Assembly

Disassembly / Assembly Process
1. Remove the blower / recoil housing from the engine.
2. To remove the flywheel nut and washer, secure the
flywheel using the flywheel holding wrench, PN
8700229.
NOTE: Do not secure the flywheel with a strap wrench
around the fan blades as blade damage may occur.
3. Remove the flywheel from the crankshaft using the
heavy duty flywheel puller, PN 2871043-A.
NOTE: Do not thread the flywheel puller bolts into the
magneto (stator) located behind the flywheel.
4. Thoroughly clean the crankshaft nose and flywheel
MAGNETO (STATOR)
SPARK PLUG CAPS
IGNITION COIL PACK
9923396 - 2007-2012 EDGE/Widetrak LX Service Manual
©2011 Polaris Sales Inc.
TRIGGER COIL
FLYWHEEL / FAN ASSEMBLY
CDI MODULE
nut threads. Inspect the flywheel key for damage.
Replace if damage is found.
5. Scribe a line in the magneto plate and crankcase to
ensure alignment when re-assembled.
6. Assembly is the reverse of disassembly.
Fastener Torque
58 - 72 ft.lbs.
Flywheel Nut
(78.5 - 98 Nm)
Magneto 5 - 6.5 ft.lbs.
Magneto Plate (7 - 9 Nm)
Engine Systems
Note
Flywheel and
crankshaft tapers
to be clean and
dry.
5.27
5