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VIESMANN Installation and service instructions for contractors Vitocal 300-A Type AWO-AC 301.B07 to B14 Air/water heat pump with electric drive, 400 V~ For applicability, see the last page VITOCAL 300-A Please keep safe. 5784 711 GB 1/2017...
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■ Safeguard the system against reconnection. Repair work Please note Repairing components that fulfil a safety func- tion can compromise the safe operation of your system. Replace faulty components with genuine Viessmann spare parts.
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Spare and wearing parts that have not been tes- ted together with the system can compromise its function. Installing non-authorised components and making non-approved modifications or con- versions can compromise safety and may inva- lidate our warranty. For replacement, use only spare parts supplied or approved by Viessmann.
Overview of internal components ............64 Draining heat pump on the secondary side ........... 65 Checking sensors .................. 65 Viessmann NTC 10 k (marked blue) ..........65 Ω ■ Viessmann Pt500A (marked green) ............ 66 ■ Checking MCB/fuses ................66...
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Index Index (cont.) Fan ..................... 66 ■ Heat pump control unit ............... 66 ■ 6. Parts lists Overview of assemblies ................. 67 Casing ....................68 Base frame .................... 70 Heat pump module ................72 Additional components ................76 Air module ....................78 Miscellaneous ..................
Please dispose of packaging waste in line with statu- tory regulations. DE: Use the disposal system organised by Viessmann. AT: Use the ARA statutory disposal system (Altstoff Recycling Austria AG, licence number 5766). CH: Packaging waste is disposed of by the HVAC contractor.
Product information Layout Central cooling Vitocal 300-A is an output-dependent control air/water Central cooling results either through a heating/cooling heat pump for siting outside a building. circuit or via a separate cooling circuit. For this, the The integral radial fan sucks the outdoor air from all...
Preparing for installation Requirements concerning on-site connections Ø 1100 Fig. 1 Electrical cable entries Heating water return Connection G 1 with adaptor G 1 to Rp 1 Heating water flow ¼ ¼ Connection G 1 with adaptor G 1 to Rp 1 Condensate hose (flexible) ¼...
Preparing for installation Siting and transport requirements (cont.) Please note Please note Impacts, compression and tensile loads can Tilting the compressor at a steep angle inside cause damage to the outside panels of the the heat pump can result in appliance damage. appliance.
Preparing for installation Siting and transport requirements (cont.) Minimum clearances 1500 1500 1500 1500 Fig. 3 Fig. 2 Foundation Install the heat pump level on a permanently solid Drain all condensate derived from the air via a DN 40 ■ base.
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Preparing for installation Siting and transport requirements (cont.) Foundation dimensions No recess in the foundation for cables and hydraulic lines required. Plan view Sectional view Fig. 5 Fig. 4 Heat pump Hydraulic connections on the heat pump (heating Concrete foundation (300 mm thick) consisting of: water flow and heating water return) Condensate drain DN 40 (on site) ■...
Preparing for installation Siting and transport requirements (cont.) Cables and hydraulic lines Laying the lines underground and routing in through the exterior wall O N M O N M Fig. 6 Concrete foundation (300 mm thick) consisting of: 2 connecting cables inside DN 100 KG conduit (on ■...
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Preparing for installation Siting and transport requirements (cont.) Expansion vessel with safety assembly (accesso- Recommendation: Use Viessmann "Tyfocor" heat ries) transfer medium which is based on ethylene glycol Clearance, house wall foundations: (ready-mixed down to 19 °C, light green). —...
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Preparing for installation Siting and transport requirements (cont.) Required cables and hydraulic lines Fig. 7 Heat pump Power cable, instantaneous heating water heater Electric terminal area in the heat pump (if installed), max. output 9 kW Connecting cable with plug for switching module/ Power cable, compressor/fan (3/N/PE 400 V/ 50 Hz, on site) instantaneous heating water heater, approx.
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Preparing for installation Siting and transport requirements (cont.) Required cable lengths: ■ For the heat pump controller (wall outlet centrally directly below the heat pump controller): 0.6 m from the wall outlet ■ Inside the heat pump (to the electric terminal area): 0.7 m from the top edge of the foundations...
Installation sequence Installing the heat pump Fig. 8 1. Position the heat pump according to the details on 2. Align the appliance horizontally. page 8. If the adjustable feet are used to compensate for an uneven floor (max. 10 mm), the pressure load on the feet must be distributed evenly.
Installation sequence Making the hydraulic connections Connecting heating water flow and heating water return at the heat pump Please note Note Mechanically loaded hydraulic connections lead The connecting hoses can be shortened. ■ to leaks, vibration and appliance damage. ■ Completely encase connecting hoses in the supplied ■...
Installation sequence Making the hydraulic connections (cont.) Note ■ In underfloor heating circuits, install a temperature limiter to restrict the maximum temperature of under- floor heating systems. ■ Ensure minimum flow rate: see "Specification". Fitting the flow temperature sensor, secondary circuit The flow temperature sensor for the secondary circuit 1.
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Installation sequence Making the hydraulic connections (cont.) Fig. 11 Notes on routing the electric ribbon heater Maintain a bend radius of 20 mm. ■ Never route the ribbon heater along sharp edged ■ components.
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Installation sequence Making the hydraulic connections (cont.) Fig. 12...
Installation sequence Making the hydraulic connections (cont.) Fig. 13 Electrical connections, heat pump Danger Damaged wiring insulation wiring can lead to serious injury from electrical current and result in appliance damage. Route cables so that they cannot touch very hot, vibrating or sharp-edged components.
Installation sequence Electrical connections, heat pump (cont.) Danger Incorrect wiring can lead to serious injury from electrical current and result in appliance dam- age. Take the following measures to prevent drifting of wires into the adjacent voltage area: Route LV leads < 42 V separately from cables ■...
Installation sequence Electrical connections, heat pump (cont.) Please note Power cable If covers are not carefully closed, damage from condensation may occur. See page 42. ■ Ensure the diaphragm grommets at the cable entries are seated correctly. Press down on the sealing lip of the cover ■...
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Installation sequence Installing the heat pump controller (cont.) Fig. 18 Cross connect PCB Casing front Plug-in connection ON/OFF switch Controller and sensor PCB Fig. 19...
Installation sequence Electrical connections, heat pump controller (cont.) Adapting the heat pump controller The secondary pump, the circulation pump for cylinder heating and/or the instantaneous heating water heater (accessories) can only be installed outside the heat pump. The wiring for this needs to be matched. Fig.
Installation sequence Electrical connections, heat pump controller (cont.) Overview of electrical connections Note Route 230 V~ cables and LV cables separately and ■ bundle them tightly together at the terminals. This ensures that, in the event of a fault, e.g. when detaching a wire, the wires cannot drift into the adja- cent voltage area.
Installation sequence Electrical connections, heat pump controller (cont.) Main PCB (function components 230 V~) Information regarding the connection values Set the required parameters during commissioning: The specified output is the recommended connected see page 55 onwards. ■ load. ■ The total output of all components connected directly to the heat pump control unit (e.g.
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Installation sequence Electrical connections, heat pump controller (cont.) Plug Terminals Function Explanation 212.2 Heating circuit pump for heating cir- If a heating water buffer cylinder is installed, this ■ cuit without mixer A1/HC1 pump will be installed in addition to the secondary pump.
Installation sequence Electrical connections, heat pump controller (cont.) Connecting the temperature limiter, part no. 7151 728, 7151 729 to the mixer extension kit sÖ sÖ Fig. 28 Connect plug sÖ to the extension kit. Temperature limiter Heating circuit pump M3/HC3 Expansion PCB (230 V~ components) Information regarding the connection values Set the required parameters during commissioning:...
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Installation sequence Electrical connections, heat pump controller (cont.) Plug Terminals Function Explanation 222.3 Control of external heat generators Floating contact 222.4 and 1 high limit safety cut-out each (on site, max. 70 °C), to switch off or Connection values (contact breaking capacity) switch between the following compo- Voltage: 230 V~ ■...
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Installation sequence Electrical connections, heat pump controller (cont.) Plug Terminals Function Explanation 223.1 223.2 Central fault message Floating contact: Closed: Fault ■ Open: No fault ■ Not suitable for safety LV ■ Connection values (contact rating): Voltage: 230 V~ ■ Max.
Installation sequence Electrical connections, heat pump controller (cont.) Immersion heater 400 V~ Immersion heater 230 V~ (on site) 224.7 224.7 X2.N X2.N Fig. 31 Fig. 32 Immersion heater, power supply 3/N/PE Immersion heater, power supply 1/N/PE 400 V/50 Hz 230 V/50 Hz Terminals of the heat pump control unit Terminals of the heat pump control unit Plug...
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Installation sequence Electrical connections, heat pump controller (cont.) Signal and safety connections Terminals Function Explanation Fuse 6.3 A (slow) Note Observe the 1000 W total load of all connected compo- nents. Earth conductor X1. Terminals for earth conductors of all associated system components Neutral conductor X2.N Terminals for neutral conductors of all associated sys-...
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Installation sequence Electrical connections, heat pump controller (cont.) Terminals Function Explanation Note No parameters need to be set ■ No jumper should be installed if a power-OFF contact ■ is connected. The compressor is "forced" off as soon as the contact ■...
Installation sequence Electrical connections, heat pump controller (cont.) Controller and sensor PCB (sensors) Set the required parameters during commissioning: see page 55 onwards. Plug Sensor/component Type F0.1/F0.2 Outside temperature sensor NTC 10 k Ω F0.2/F0.3 Radio clock receiver (accessories) Buffer temperature sensor NTC 10 k Ω...
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Connection for EEV PCB in the heat pump (refrigerant circuit controller [4]): See "Vitotronic 200" service instructions. Note If other Viessmann appliances are to be connected to Modbus 1 (e.g. Vitovent 300-F), insert Modbus distributor (accessories): see the installation instructions for the "Modbus distributor".
Installation sequence Electrical connections, heat pump controller (cont.) Temperature controller for swimming pool temper- ature control (floating contact: 230 V~, 0.1 A, accessories) Connection to controller and sensor PCB Power supply Isolators for non-earthed conductors In negotiations with your power supply utility, differ- ■...
Installation sequence Power supply (cont.) Information regarding the compressor power sup- ■ Please note An incorrect phase sequence can cause dam- age to the appliance. Make the compressor power supply only in the phase sequence specified (see terminals) with a clockwise rotating field. ■...
Installation sequence Power supply (cont.) Compressor power supply 400 V~ 3/N/PE 400 V/50 Hz Fig. 36 ■ Fuse protection in accordance with the compressor rating: see "Specification". Economy tariff and power-OFF can be applied ■ No parameters need to be set when using economy ■...
Installation sequence Power supply (cont.) X3.7 X3.6 Fig. 37 Diagram excluding fuses and RCD Heat pump control unit Instantaneous heating water heater Compressor Heat pump control unit power supply Premium tariff meter Backup fuse, ripple control receiver Ripple control receiver (contact open: power-OFF enabled) TNC system feed Economy tariff meter Feed: TNC system...
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Installation sequence Power supply (cont.) X3.7 X3.6 Fig. 38 Diagram excluding fuses and RCD Heat pump control unit Instantaneous heating water heater Compressor Heat pump control unit power supply Premium tariff meter Backup fuse, ripple control receiver Ripple control receiver (contact open: power-OFF enabled) with backup fuse Economy tariff meter Feed: TNC system...
Installation sequence Power supply (cont.) Mains power supply in conjunction with on-site power consumption Without power-OFF E1E2 D /D L1 L1 L2 L2 L3 L3 Fig. 39 Heat pump Bi-directional meter (for PV systems to consume Additional consumers (of power generated on site) power on site): Energy taken from power supply utility and energy in the household...
Installation sequence Power supply (cont.) [{{] 0-10V Fig. 40 EA1 extension Floating N/O contact 2: The agreement of the Connection to controller and sensor PCB power supply utility may be required Floating N/O contact 1: The agreement of the Power supply 1/N/PE 230 V/50 Hz power supply utility may be required Note ■...
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Installation sequence Closing the heat pump (cont.) Please note If a casing door is not securely closed this can lead to damage from condensation, vibrations and excessive noise. Ensure the door to the electrical wiring chamber is sound-proof and diffusion-proof. Ensure that gaskets are seated correctly.
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Installation sequence Closing the heat pump (cont.) 1 Nm Fig. 43 12. The "upper casing part with logo" can be installed on either side.
Commissioning, inspection, maintenance Opening the heat pump Danger Please note Contact with live components can lead to seri- Commissioning immediately after installation ous injury from electric current. can lead to appliance damage. ■ Never touch wiring chambers. Wait at least 30 min between installing and –...
Commissioning, inspection, maintenance Filling and venting on the secondary side (cont.) Flush the heating system thoroughly before filling. 1. Open any non-return valves installed on site. ■ ■ Only fill with water of potable quality. ■ If the fill and top-up water has a water hardness 2.
Commissioning, inspection, maintenance Checking the expansion vessel and heating… (cont.) 3. Top up with water until the filling pressure exceeds 4. During commissioning, mark this value on the the pre-charge pressure of the expansion vessel. pressure gauge as minimum charge pressure. On a cold system, the charge pressure must be approx.
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Commissioning, inspection, maintenance Commissioning the system (cont.) Starting the heat pump Switch ON the system power supply, e.g. at the sepa- rate MCB/fuse or at a mains isolator. Commissioning with the commissioning assistant The commissioning assistant automatically guides you Switch ON the ON/OFF switch on the control unit. through all the menus where settings have to be made.
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Commissioning, inspection, maintenance Commissioning the system (cont.) Language Date/Time Time Date Start commissioning? Coding Parameter group Parameters level 1 select Temperature Sensor values sensors display Signal inputs Signal inputs display Actuator test Actuator test carry out Subscriber check (LON) Subscriber check carry out Function check Function...
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Commissioning, inspection, maintenance Commissioning the system (cont.) Required parameters for components connected on site Parameters may need to be set subject to the type of Detailed explanations of parameters appliance, the selected system scheme and the acces- "Vitotronic 200" service instructions sories used.
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Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters for pumps and other components Parameters Setting Heating circuit pump "System definition" Ó "System scheme 7000" With heating circuit A1/HC1 for heat- ■ ing circuit without mixer With heating circuit M2/HC2 for ■...
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Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters Setting Vitocom 100, type GSM/GSM2 "System definition" Ó "Vitocom 100 7017" "1" External extension "System definition" Ó "External extension 7010" "1" EA1 extension "2" AM1 extension "3" EA1 and AM1 extensions Note Parameters for external functions: See the following table.
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Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters for heat pump cascade Parameters Setting Lead heat pump Lag heat pump "Compressor" Ó "Enable use of compressor stage 5012" "0" to "15" — "System definition" Ó "System scheme 7000" "0" to "10" "11"...
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Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters for external heat source Parameters Setting "External heat source" Ó "Enable external heat source 7B00" "1" Enable external heat source for DHW heating "External heat source" Ó "Enable external heat source for DHW heating 7B0D" "1"...
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Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters Setting Other enabling settings, if applicable: "Ventilation" Ó "Enable preheater bank electric 7D01" "1" "Enable reheater bank hydraulic 7D02" "1" "Enable humidity sensor 7D05" "1" "Enable CO2 sensor 7D06" "1" If necessary, set values: "Ventilation"...
Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters for Smart Grid Parameter Setting "Smart Grid" Ó "Enable Smart Grid 7E80" "1" "Smart Grid Enable elec heat 7E82" "1" Stage 1 "2" Stage 2 "3" Stage 3 Specify the temperature differential to the selected set value for the chosen function. "Smart Grid"...
Maintenance Overview of electrical components Heat pump: see page 23. ■ ■ Heat pump controller: see page 29. Removing the outer casing Remove the complete outer casing on all 4 sides of the heat pump: steps 3 to 11 from page 48 in reverse order.
Maintenance Removing the side panel Please note Constant heat pump operation without the side panel can cause appliance damage. Never switch on the heat pump if the side panel has been removed. Fig. 49 Opening the electrical wiring chamber Open the door of the wiring chamber: see page 22.
Maintenance Overview of internal components Fig. 50 Low pressure sensor Liquid separator Electronic expansion valve for suction gas super- Liquid gas temperature sensor (downstream of heating (AHX) condenser) (NTC 10 k Ω Electronic expansion valve for refrigerant collector Suction gas temperature sensor (downstream of level control (PHX) evaporator) (NTC 10 k Ω...
Pt500A ■ Return temperature, secondary circuit (X25.11/X25.12) ■ Temperature sensor, air intake (X25.1/X25.2) ■ Temperature sensor, air discharge (X25.3/X25.4) ■ Viessmann NTC 10 k (marked blue) Ω Outside temperature sensor Further sensors Temperature in °C Temperature in °C Fig. 51...
Maintenance Checking sensors (cont.) Viessmann Pt500A (marked green) Temperature in °C Fig. 53 Checking MCB/fuses For fuse location: see page 23. The 6.3 A H (slow) MCB/fuse is located at the mains terminals of the fan. Heat pump control unit For fuse locations: see page 29 onwards.
Parts lists Overview of assemblies The following details are required when ordering parts: ■ Serial no. (see type plate ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list) Fig. 54 Type plate Casing assembly Base frame assembly...
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Parts lists Casing (cont.) Pos. Part 0001 Cover with gasket 0002 Casing top part with logo 0003 Casing top part 0004 Casing central part 0005 Casing bottom part with recess 0006 Casing bottom part 0008 Fins (set) 0010 Logos 0012 Cover support 0013 Screws EPP (set)
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Parts lists Base frame (cont.) Pos. Part 0001 Evaporator 0002 Brace, left/right 0003 Brace, front/rear 0004 Condensate pan 0005 Fan mounting plate 0006 Side brace with recess 0007 Top panel 0008 Front brace 0009 Base plate 0010 Side brace 0011 Side brace with entry 0012 Side panel...
Parts lists Air module 0001 0002 0006 0003 0003 0003 0003 0004 0005 0004 0007 0007 0007 Fig. 59...
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Parts lists Air module (cont.) Pos. Part 0001 Cover 0002 Top cover 0003 Air routing, top 0004 Insert for brace 0005 Flow hood 0006 Condensate pan 0007 Air routing, bottom...
Commissioning/service reports Hydraulic parameter report Setting and test values Setpoint Commissioning Maintenance/ Service Testing the external heating circuit pumps Circulation pump type Circulation pump stage Overflow valve setting Commissioning, primary circuit Air intake temperature °C ("Diagnosis" "System overview") Ó Air discharge temperature °C ("Diagnosis"...
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Commissioning/service reports Control parameters report (cont.) System definition Parameters Code Delivered condition Commission- Maintenance/ service "System scheme" (see chapter "System 7000 scheme") ≙ "Temperature differential for calculating 7003 40 ( 4 K) the heating limit" ≙ "Temperature differential for calculating 7004 40 ( 4 K)
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Commissioning/service reports Control parameters report (cont.) Electric booster heater Parameter Code Delivered condition Commission- Maintenance/ Service "Enable instantaneous heating water 7900 heater" "Enable electric heaters for DHW heat- 7901 ing" "Enable instant. heating water heater for 7902 central heating" "Max. output instantaneous heating wa- 7907 ter heater"...
Specification Specification Type AWO-AC 301.B07 301.B11 301.B14 Heating performance data to EN 14511 (A2/W35) Rated heating output 7.42 7.00 8.50 Electrical power consumption 1.84 1.79 2.18 Coefficient of performance (COP) 4.04 3.90 3.90 ε Output control 5.80 to 9.66 5.80 to 12.00 7.20 to 13.40 Heating performance data to EN 14511 (A7/W35, 5 K spread)
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Specification Specification (cont.) Type AWO-AC 301.B07 301.B11 301.B14 Power consumption Fan at 600 rpm Refrigerant circuit Refrigerant R410A Refrigerant charge 4.75 4.75 4.75 ■ Global warming potential (GWP) 2088 2088 2088 ■ equivalent 9.92 9.92 9.92 ■ Inverter-controlled compressor Type Hermetically sealed scroll Oil in compressor Type...
Preferred appointment: Date Time Date Time The work that is requested to be carried out by Viessmann will be billed in accordance with the latest Viessmann pricelist. Place / Date Signature Final decommissioning and disposal Viessmann products can be recycled. Components and substances from the system are not part of ordi- nary household waste.
Vitocal 300-A, type AWO-AC 301.B including heat pump controller Vitotronic 200, type WO1C We, Viessmann Werke GmbH & Co. KG, D-35107 Allendorf, declare as sole responsible body that the named product complies with the provisions of the following directives and regulations:...
Keyword index Keyword index Connection values Adjustable feet............16 – Circulation pumps........... 32 Air intake temperature..........94 – Function components..........32 Air vent valve..............64 Contact humidistat............. 38 Ambient temperatures..........9 Control cable..........12, 13, 14 Antifreeze............... 9, 13 Controller and sensor PCB....25, 27, 28, 29, 38 Appliance alignment...........16 Control parameters............
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Keyword index Keyword index (cont.) Fill & drain facility............14 Filling................50 KG conduit..............13 Fill level sensor............ 64, 74 KM-BUS distributor............ 38 Fill water..............50 Filter dryer............64, 73 Floor unevenness............16 Laying Flow switch............64, 73 – Cables..............12 Flow temperature............94 –...
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Keyword index Keyword index (cont.) Rated heating output..........94 Parameter group selection......... 54 Rated voltage............. 94 Parameters RCD..............43, 44 – Circulation pumps for cylinder heating....56 Refrigerant..............95 – Cooling function............59 Refrigerant charge............. 95 – DHW circulation pump..........56 Refrigerant circuit............
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Keyword index Keyword index (cont.) System scheme............55 Use................6 System user instruction..........61 Utilisation of power generated on site......40 Temperature limiter............ 31 Ventilation..............59 Temperature sensor Venting............... 50 – Curve, type NTC 10 k ........... 65 Vitocom 100............... 57 Ω – Curve, type Pt500A..........66 Vitocomfort 200............