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POWERSPORTS
OWNER'S MANUAL
No one under age 13 should operate this go kart.
Always wear a helmet it could save your life!
READ THIS MANUAL CAREFULLY!
Provincial / Municipal governments have different
regulations pertaining to owning and operating an
off-road vehicle, learn the regulations in your area
(888)-405-8725 Coleman
Powersports 364 S Smith Rd. Tempe,
AZ. 85281
www.colemanpowered.com
Model: RTK200
.
REV052819
92811
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Table of Contents
Summary of Contents for Coleman POWERSPORTS RTK200
- Page 1 Model: RTK200 READ THIS MANUAL CAREFULLY! Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn the regulations in your area REV052819 www.colemanpowered.com (888)-405-8725 Coleman 92811 Powersports 364 S Smith Rd. Tempe, AZ. 85281...
- Page 2 To the Owner Congratulations on your purchase of a Coleman Powersports Go Kart. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable GoKart operation.
- Page 3 The third part will describe HOW TO AVOID THE HAZARD. Coleman Powersports is concerned about the environment and believes in conserving and protecting all natural resources. For this reason,owners should recycle, trade in, or dispose as appropriate, oil and tires.
- Page 4 WARNING Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust , carbon monoxide, phthalates, and lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm.
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Page 5: Table Of Contents
TABLE OF CONTENTS COLEMAN POWERSPORTS WARRANTY...1 ENGINE OIL........... 26 INPORTANT SAFETY LABLES.....3 CHECKING............. 26 LOCATION..........3 CHANGING............ 26 LABELS.............4 FUEL HOSE INSPECTION........ 27 SAFETY............5 BRAKES............28 DESCRIPTION AND PART LOCATIONS..6 BRAKE FLUID INSPECTION......28 IGNITION SWITCH........7 TORQUE CONVERTER CLEANING BRAKE PEDAL..........7 AND LUBRICATION........ -
Page 6: Coleman Powersports Warranty
Coleman Powersports offers the following warranty to the initial purchaser of this new Coleman Powersports product. The initial purchaser is defined as the first person to purchase a new Coleman Powersports product from an Authorized Retailer of Coleman Powersports products. - Page 7 7. Damage or failures due to abuse, neglect, or misuse of the product. Limitations of this Warranty This warranty does not cover and Coleman Powersports disclaims any responsibility for: 1. Loss of time or loss of use of the product.
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Page 8: Location
IMPORTANT LABELS LOCATION... -
Page 10: Safety
SAFETY 1. Always read and understand 11. Never operate Go Kart with long the Owner’s/Operator’s manual hair, loose jewelry or loose cloth- and warnings before startingthe ing that could get caught inmoving Go Kart for the first time parts. 2. This Go Kart should only be 12. -
Page 11: Description And Part Locations
DESCRIPTIONS AND PART LOCATIONS Front Wheel Front Shocks Brush Guard Rear Rack Rear Wheel Engine Seat Belts Seat Ignition Switch 10. Steering wheel 11. Gas Pedal 12. Brake Pedal 13. Brake fluid reservoir 14. Air filter housing Torque Converter Spark plug 17. - Page 12 DESCRIPTION AND PART FUNCTIONS Ignition Switch (1) : When the ignition switch is placed in the (ON) position the engine canstart. When the ignition switch is placed in the (OFF) position the enginewill not start, or will turn off, if running. Brake Pedal (3): Depressing the brake pedal will stop the Go Kart.
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Page 13: Fuel Tank Cap
DESCRIPTION AND PART FUNCTIONS Fuel Cap Fuel Tank Cap (1): To open fuel tank cap, Turn cap counter clockwise to remove. To re-install cap, turn capclockwise until snug. Make sure cap isseated properly . Oil Fill Plug / Dipstick Oil Fill plug/Dipstick (2) To open Oil fill plug/Dipstick, turn cap counter clockwise to remove. -
Page 14: Seat Adjustment
DESCRIPTION AND PART FUNCTIONS SEAT ADJUSTMENT WARNING Failure to have the seat locked in position could be hazardous. The seat coming loose could cause the operator to loose control. Never operate the Go Kart without the seat locked in place. Seat adjustment (1) The seat latch is located under the driver side seat. -
Page 15: Fuel And Oil
FUEL AND OIL FUEL WARNING Never use leaded gasoline in this Fuel and fuel vapor are highly product. Leaded fuel could affect flammable and toxic. You the engine’s emissions and damage can be burned or poisoned the engine. while refueling. Go Kart requires clean unleaded regular gasoline with aminimum Before refueling make sure to... -
Page 16: Pre Ride Inspection
PRE-RIDE INSPECTION Inspecting and checking the condition of the Go Kart before each WHAT TO CHECK FOR ride is important. Followingthe CHECK pre-ride check list will help insure Steering • Smoothness the you do not have mechanical • No restriction of problems which could result in movement injury or becoming stranded. -
Page 17: Operation The Go Kart
OPERATING THE GO KART WARNING Carrying more than one WARNIN passenger on this Go Kart could be hazardous. Operating this Go Kart in a irresponsible manner which Carrying more than one includes jumping or other passenger could cause loss stunts could be hazardous. of control resulting in severe Jumping or other stunts injury of death to the... -
Page 18: Protective Clothing
OPERATING THE GO KART HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT certified helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safetygear item you can wear. Consult with a motorcycle dealer for the correct size and type of helmet that is right for you. -
Page 19: Seat Belts
OPERATING THE GO KART SEAT BELTS WARNING Riding in this go kart without the seat belt harness worn and attached properly for both the operator and passenger could be hazardous. Riding the go kart without the seat belt harness worn by both the operator and passenger increases the chance of injury or death in... -
Page 20: Starting The Engine
OPERATING THE GO KART STARTING ENGINE To start the engine 1. Set the parking brake by depressing the brake pedal and setting the Parking brake lever(1). 2.Place the fuel valve (2) in the “ON” (right) position. 3. If engine is cold, place thechoke lever (3) in the “ON”... -
Page 21: Starting Off
OPERATING THE GO KART STARTING OFF WARNING 1. Start and warm up the engine Operating this Go-Kart at exces- according to the instructions inthis sive speeds could be hazard- manual. ous. 2. Deactivate the parking Driving at excessive speeds in- brake. -
Page 22: Climbing A Hill
OPERATING THE GO KART CLIMBING A HILL DESCENDING A HILL 1. Stop and evaluate the hill before To operate the Go Kart going down a attempting to climb. Make surethe hill, follow the instructionsbelow. hill is not too steep, the terrain is 1. -
Page 23: Skidding Or Sliding
OPERATING THE GO KART SKIDDING OR SLIDING In certain situations you may experience skidding or sliding even though the brakes are not applied. Follow the operating techniques WARNING listed below to regain control. Front wheel begins to slide or skid: Applying the parking brake To regain traction, let off the while operating the Go Kart... -
Page 24: Operating Through Water
OPERATING THE GO KART OPERATING THROUGH WATER Operating through water can be hazardous, especially if it is fast moving. Make sure the water you are operating through is shallow and is not more than 5cm (2in) deep. Before crossing any water look at the terrain entering and exiting the water, WARNING the terrain should have a... -
Page 25: Operating In Cold Weather
OPERATING THE GO KART OPERATING IN COLD Preventive maintenance in cold WEATHER - PRE RIDE weather operating is important. After operating in cold weather with INSPECTION snow, slush, water or ice, dry off the Go Kart including brake and throttle Brake and throttlelinkages: linkages. -
Page 26: Load Guidelines
AFTER MARKET PARTS After market parts and accessories Load guidelines including are available from many accessories: manufactures. Coleman Power Never exceed the maximum load sports cannot confirm the quality, capability of the Go Kart. This safety or suitability of all the includes the weight of the accessories available. -
Page 27: Maintenance
MAINTENANCE For maintenance, your Go Kart maybe maintained by an authorized Coleman Powersports service center or a repair shop of your choosing. Following the proper maintenance procedures and time table for CAUTION maintenance listed in this manualis Failing to perform recom-... - Page 28 MAINTENANCE Every20 Every Every First 5 hours of Before ITEM hours of operation hours hours each ride operation or 1 or 3 or 6 month months months Exhaust pipe nuts and muffler bolts Air cleaner element Valve Clearance** Spark Plug Fuel Line Idle speed Condition of throttle and...
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Page 29: Air Filter
MAINTENANCE AIR FILTER CAUTION The air cleaner element needs to be cleaned or replaced periodically Clean air filter more frequently if (see chart for cleaning/replace- Go Kart is driven in wet, muddy ment intervals). The air filter or dusty conditions. element will need to be cleaned more often if Go Kart is ridden in Driving in the above conditions... -
Page 30: Spark Plug
MAINTENANCE SPARK PLUG This Go Kart comes equipped with an F6TC spark plug. To inspect the spark plug, remove the plug cap (1) then remove the spark plug (2) from the enginewith the spark plug toolprovided. Inspect the plug for carbon deposits and clean if necessary with a wire brush. -
Page 31: Engine Oil
MAINTENANCE ENGINE OIL 6. Re- install fill cap, Start engine and allow to run for a few minutes, The proper amount and grade of Re-check oil level and fill engine oil will have a great impact accordingly. on the life of the engine. Checking WARNING the oil daily and changing the oil as listed in the maintenance schedule... -
Page 32: Fuel Hose Inspection
MAINTENANCE FUEL HOSE INSPECTION Inspect the fuel hose (1) for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any defects arefound. BRAKES This Go Kart is equipped with rear hydraulic disk brakes WARNING Failing to inspect brakes before each use could be hazardous... -
Page 33: Torque Converter Cleaning And Lubrication
MAINTENANCE Torque Converter Cleaning and lubrication To help ensure maximum life out of the Torque Converter. It is important to clean and lubricate the front drive of the Torque Converter after every 10 hours of operation. To Clean and lubricate, follow the instructionsbelow. -
Page 34: Chain
MAINTENANCE Chain and Sprocket Chain Lubrication inspection Lubricating the chain before each ride will help to ensure maximum Inspect drive chain for wear, rust, life of the chain andsprockets. bound links, proper lubrication and Instructions for proper tension. cleaning and chain If drive chain has a problem, correct or replace. -
Page 35: Tires
MAINTENANCE TIRES Inspect tires before each ride,this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the Minimum tread tire. 4mm (.16 in.) 3. Check tire pressure. Incorrect tire pressure can affect the handling, operator,comfort, steering, tire life traction. -
Page 36: Storage
MAINTENANCE STORAGE If the Go-Kart is left unused for an extended period of time proper storage maintenance is required. 1. Wash Go-Kart thoroughly, thenwax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protect ant. Note: Keep water away from air intake and muffler outlet while washing to avoid water from entering... -
Page 37: Washing The Go Kart
MAINTENANCE WASHING THE GO KART 1. Wash mud and dirt off Go Kart with low water pressure from a hose. 2. Wash Go Kart using a mild de- tergent or car soap using asponge, soft rag or brush. Do not use any cleaning materials that could scratch the Go Kart. -
Page 38: Troubleshooting
TROUBLESHOOTING Trouble Possible cause Solution Engine will • Air filter dirty • Clean or replace air not start. filter • Low fuel • Fill with fresh fuel • Stale (old) or contaminated • Have a service center fuel. flush and fill with fresh fuel. -
Page 39: Torque Specifications
TORQUE SPECIFICATIONS FASTNER TORQUE TORQUE THREAD SIZE (ft.lbs.) / (in.lbs.) (nm) 5 mm bolts and nuts 39-52 in.lbs. 4.5 - 6 nm 6mm bolts and nuts 69 - 104 in. lbs. 8 - 12 nm 8mm bolts and nuts 13 - 18 ft.lbs. 18 - 25 nm 10 mm bolts and 22 - 29 ft.lbs. -
Page 40: Specifications
SPECIFICATIONS Engine Braking Displacement 196cc Rear Brake Hydraulic disk Max Power 5.3hp/3600rpm Max Torque 8.11lb ft (11Nm) Tires @ 2500rpm Front Tire Size 140/70-6 Bore x Stroke 2.68x2.1 inches Rear Tire Size 16/8-7 (56mm x 40mm) Tire pressure 7-9psi(48-62kpa) Starting Manual Pull Start Spark Plug Typ F6TC... -
Page 41: Location
VEHICLE IDENTIFICATION NUMBER LOCATION The Vehicle identification number is needed when calling for parts, service center help or when registering your Go Kart. Locate the number and list the number below for yourreference. The 17 digit Vehicle Identification Number (VIN) is stamped on the right side of the go-kart on the metal frame. - Page 42 Your new engine complies with the U.S. EPA (Environmental Protection Agency) regulations, State of California emission regulations (models certified for sale in California only) and Canada EPA regulations. Coleman Powersports provides the emission warranty coverage for engines in the United States and its territories. Coleman Powersports, provides the emission warranty for engines in the 13 provinces and territories of Canada.
- Page 43 You are responsible for presenting your power equipment engine to a Coleman Powersports service dealer as soon as a problem exists. The emission related warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions...
- Page 44 You must, at your own expense, take your engine or the product on which it is installed, along with your sales registration card or other proof of original purchase date, too any Coleman Powersports dealer who is authorized by Coleman Powersports to sell and service theColeman Powersport product during normal business hours.
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Page 45: Warranty
equipment, or any commercial loss due to the failure of the equipment; and any implied warranties are limited to the duration of this written warranty. This warranty is applicable only where the California, U.S. EPA, or Environment Canada emission control system warranty regulation is in effect. - Page 46 POWERSPORTS 1775 E. University Dr. Tempe, AZ. 85281 PHONE: Toll Free 888-405-8725 https://www.colemanpowered.com https://www.facebook.com/colemanpowersportusa https://www.instagram.com/colemanpowersports_usa...