Gravely Pro-Stance 36 Operator's Manual

Gravely Pro-Stance 36 Operator's Manual

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Pro-Stance
Manuel de I'utilisateur
E10
Operator's Manual
ENGLISH
FRANÇAIS
Models
994149 – Pro-Stance 36
(SN 000101 +)
994157 – Pro-Stance 32
(SN 000101 +)
05268600
2/20
Printed in USA

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Summary of Contents for Gravely Pro-Stance 36

  • Page 1 Pro-Stance ™ Operator’s Manual Manuel de I’utilisateur Models 994149 – Pro-Stance 36 (SN 000101 +) 994157 – Pro-Stance 32 (SN 000101 +) ENGLISH • 05268600 2/20 FRANÇAIS Printed in USA...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS WELCOME ..... . 1 Move Unit Manually ....18 MAINTENANCE .
  • Page 3: Welcome

    WELCOME Congratulations on your purchase and welcome to the Gravely family! Every machine in the Gravely lineup is designed for long-lasting and unsurpassed performance. We are confident your machine will be part of your family for many years to come.
  • Page 4: Safety

    Emission controls and components The safety alert symbols above and signal can only be adjusted by a Gravely dealer or words below are used on decals and in this an authorized engine manufacturer's service manual.
  • Page 5: Safety Decals

    4. Notice SAFETY DECALS NOTICE: Indicates information or procedures The safety decals on your machine are visual that are considered important but not hazard reminders of the important safety information related. If not avoided property damage could in this manual. All messages on your unit result.
  • Page 6 Safety Decal Descriptions 3. DANGER! 1. DANGER! DANGER! Discharge Hazard – NEVER direct discharge toward peo- ple, pets or property. Thrown objects can cause injury or damage. No smoking. Dismemberment Hazard – NEVER stick hands or feet under deck or shielded areas.
  • Page 7: Safety Rules

    SAFETY RULES The following safety instructions are based Keep children and others on the B71.4 specifications of the American away from unit while unit is in operation. National Standards Institute and ISO 5395 in effect at the time of production. Operating on slopes may Training cause the unit to tip...
  • Page 8 Data indicates operators age 60 years and Inspect the area where the equipment is to above are involved in a large percentage of be used and remove all objects such as riding mower-related injuries. rocks, toys and wire which can be thrown by the machine.
  • Page 9 This product is equipped with an internal Stop on level ground, lower implements, combustion type engine. DO NOT use unit disengage drives, engage parking brake (if on or near any unimproved, forest-covered provided), disengage PTO, shut off engine or brush covered land unless exhaust and allow moving parts to stop before system is equipped with a spark arrester leaving the operator’s position for any...
  • Page 10 Always use ramps to climb curbs to prevent Operation on slopes may lead to loss of personal injury or equipment damage. steering control. When operating on slopes be prepared to react to an emergency Use care when approaching blind corners, situation: shrubs, trees or other objects that may •...
  • Page 11 Fuel is highly flammable and its vapors are Use only attachments recommended by explosive. Handle with care. Use only an AriensCo that are appropriate to your use approved gasoline container with an and can be used safely in your application. appropriately sized dispensing spout.
  • Page 12 Keep all parts in good working condition and Storage all hardware tightened. Replace all worn or NEVER store unit with fuel in fuel tank, damaged decals. inside a building where any ignition sources Keep unit free of debris. Clean up oil or fuel are present.
  • Page 13: Setup

    SETUP Transport Position WARNING: AVOID INJURY. Read and understand entire Safety section before proceeding. NOTICE: Refer to Controls And Features on page 12 during setup. 1. Remove packaging and unit from container. 2. Open bypass valves. See Move Unit Manually on page 18. Operating Position 3.
  • Page 14: Controls And Features

    CONTROLS AND FEATURES Figure 4 EN - 12...
  • Page 15 1. Ignition Switch 16. Speed Control Bar 2. Choke Control Knob 17. Deck Lift Lever 3. Throttle Control Lever 18. Discharge Chute 4. Power Take Off (PTO) Switch 19. Battery 5. Oil Pressure Warning Light 20. Parking Brake Lever 6. Hour / Maintenance Meter 21.
  • Page 16: Ignition Switch

    THROTTLE CONTROL LEVER WARNING: AVOID INJURY. See Figure 7. Read and understand entire Safety section before Controls engine speed. proceeding. See Figure 4 for Controls and Features locations. IGNITION SWITCH See Figure 5. Controls power to the engine. The key cannot be removed when in the on position.
  • Page 17: Oil Pressure Warning Light

    OIL PRESSURE WARNING LIGHT PARKING BRAKE LEVER See Figure 9. See Figure 11. Illuminates when oil pressure is low. Stop Engages the parking brake. The engine will engine immediately and refer to engine not start when brake is released. manual. Brake Brake Engaged Released (Off)
  • Page 18: Before Operation

    2. Push down on mower lift pedal or pull lift System by performing the tests below. lever rearward to release deck pressure Contact your Gravely dealer for repair if from HOC pin. any of the tests fail. 3. Insert HOC pin to desired setting.
  • Page 19: Set Operator Platform

    SET OPERATOR PLATFORM OPERATION CAUTION: Platform will drop WARNING: AVOID INJURY. when latch is released. Stand Read and understand the clear when releasing platform. Safety section before proceeding. See Figure 13. To rotate platform up: IMPORTANT: All references to left, right, front 1.
  • Page 20: Stop The Engine

    4. Pull PTO knob up to on position. 7. Mow with engine at full throttle. 8. When mulching, only remove 1/3 of grass IMPORTANT: Never engage the PTO if the length per cutting. Do not cut more than mower is plugged with grass or other 2.5 cm (1") at a time.
  • Page 21: Maintenance

    Proper maintenance can prolong the life of unit. The Maintenance Schedule on page 20 shows the recommended service schedule. Your Gravely dealer can provide service and adjustments to keep your unit operating at peak efficiency. Contact an authorized engine manufacturer’s service center for engine service.
  • Page 22: Maintenance Schedule

    MAINTENANCE SCHEDULE SERVICE PARTS See your Gravely dealer to purchase service parts for your unit. Description Qty Part No. Air Filter 21548000 Pre-Cleaner 21565800 Service Performed Engine Oil Filter – 21548100 Clean Engine of any Kawasaki • Grass and Debris Spark Plug –...
  • Page 23 NOTICE: Loosening the purge plug when adding hydraulic fluid helps air escape and aids in the purging process. 12. Add 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent until oil appears at the bottom of the drain plug (about 1.9L (2 Qt) per transaxle).
  • Page 24: Check Tire Pressure

    Remove Blades 3. Support unit so drive wheels are off the ground. 1. Place unit in service position. See 4. Bypass transaxles. See Move Unit Service Position on page 19. Manually on page 18. 2. Disconnect spark plug wires. 5. Start the engine and slowly move steering See Figure 20.
  • Page 25: Check Parking Brake

    Install Blades DO NOT sharpen See Figure 20. to this pattern. CAUTION: Mating surfaces between spindle, lower spindle guard, blade and washer MUST be free of debris to ensure correct tightness and alignment. 1. Secure lower spindle guards and blades Sharpen to this pattern.
  • Page 26: Charge Battery

    5. Charge battery according to charger and battery manufacturers’ instructions. 6. Reinstall battery. See Install Battery on page 24. Jump-Starting Gravely does not recommend jump-starting your unit. Jump-starting can damage engine and electrical system components. See your engine manual for more detailed information. CHECK FASTENERS Check for loose hardware and tighten if necessary.
  • Page 27: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: AVOID INJURY. Read and understand the Safety section before proceeding. ELECTRICAL SERVICE The fuse/relay panel is located on the right side of the tower accessible from the front. Replace Fuse The main fuse is located on the right side of the engine behind the remote starter 1.
  • Page 28: Adjust Transaxles

    Replace Relay • If there is only slight rotation, stop engine, reinstall wheels and lower unit NOTICE: Relays are interchangeable. Use to ground. only quality replacement parts. See Service • If there is excessive rotation, adjust Parts on page 20. neutral position.
  • Page 29: Adjust Steering Levers

    3. Hold the transaxle control arm in position and tighten the return-to-neutral screw. 4. Start engine, move throttle lever to fast position and release parking brake. 5. Move steering levers forward and backward 5 or 6 times and then return levers to neutral position.
  • Page 30: Adjust Unit To Drive Straight

    5. Engage the parking brake. Bushing will See Figure 33. seat in notch in brake lever bracket. 4. Loosen jam nut on parking brake cable 6. Tighten lock nut. adjuster and pull down on adjuster barrel until cable is taut, not tight. 7.
  • Page 31 1. Use when deck is in low setting. 2. Use when deck is in high setting. Figure 35 Figure 34 2. Reinstall transmission belt. See Install 5. Open the belt access panel. See Service Transmission Belt on page 30. Position on page 19. 3.
  • Page 32: Remove / Install Mower Deck

    Remove Mower Drive Belt REMOVE / INSTALL MOWER DECK See Figure 36. 1. Remove PTO belt from jackshaft. See Remove Deck Remove PTO Belt on page 29. 1. Place unit in service position. See 2. Relieve spring tension and remove spring Service Position on page 19.
  • Page 33: Level And Pitch Mower Deck

    See Figure 40. 5. Position mower blades so ends point left to right across the width of the deck. 6. Measure the distance between the ground and cutting edge of the left blade and right blades. Distances should be within 4.7 mm (3/16”). Figure 40 1.
  • Page 34 Adjust Blade Height See Figures 43, 44 and 45. See Figure 42. CAUTION: DO NOT engage Level and pitch the mower with the height mower blades in the transport adjusters on each deck lift bracket. lock position if the deck is in the 1.
  • Page 35: Reverse Clutch Brake Plates

    REVERSE CLUTCH BRAKE PLATES 64 mm – 127 mm (2.5" – 5") See Figure 46. 1. Remove hardware securing brake plates to clutch bracket. Retain for reinstallation. 2. Reverse the brake plates and secure to clutch bracket using original hardware. 38 mm –...
  • Page 36: Troubleshooting

    PTO or mower blades do not Faulty PTO switch. Check the electrical system to the clutch engage or shut off. for damage or wear. See your Gravely Dealer. Parking brake engaged. Disengage parking brake. Transmission bypass levers Close transmission bypass levers. See open.
  • Page 37: Storage

    SHORT-TERM STORAGE ACCESSORIES IMPORTANT: NEVER wash unit with high- pressure water or store outdoors. See your authorized Gravely dealer to add 1. Allow unit to cool and clean with mild these optional accessories to your unit. soap and water. Description Part No.
  • Page 38: Specifications

    Tank Capacity – L (gal.) 22.7 (6) Transmission Type Hydrostatic Drive Transmission Oil Use 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent Hydraulic Oil Filter Size and Weight Length – cm (in.) With Operator Platform Raised 160 (63.0) With Operator Platform Lowered 187.5 (73.8)
  • Page 39: Warranty

    If any product is rented or leased, then the duration of these warranties shall be 90 days after the date of purchase. An authorized Gravely dealer will repair any defect in material or workmanship, and repair or replace any defective part, subject to the conditions, limitations and exclusions set forth herein. Such repair or replacement will be free of charge (labor and parts) to the original purchaser;...
  • Page 40 Exclusions – Items Not Covered by This Warranty • Parts that are not genuine Gravely service parts are not covered by this warranty and may void the war- ranty if the parts result in premature wear or damage to the product.
  • Page 41 • Renting or leasing the vehicle. • Using the vehicle to tow or carry loads in excess of the limits specified in the operator’s manual. • Modifying the vehicle with parts and accessories that are not genuine or authorized Gravely parts or accessories.
  • Page 42 Disclaimer AriensCo may from time to time change the design of its products. Nothing contained in this warranty shall be construed as obligating the AriensCo to incorporate such design changes into previously manufactured products, nor shall such changes be construed as an admission that previous designs were defective. Limitation of Remedy and Damages AriensCo liability under this warranty, and under any implied warranty that may exist, is limited to repair of any defect in workmanship, and repair or replacement of any defective part.
  • Page 44 655 West Ryan Street Brillion, WI 54110 www.gravely.com...

This manual is also suitable for:

Pro-stance 32994149994157

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