Gravely Pro-Turn 252 Operator's Manual

Gravely Pro-Turn 252 Operator's Manual

992267;992268;992269; 992270;992271;992272; 992281;992291;992292; 992293;992294;992295
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Pro-Turn
Manuel de I'utilisateur
E10
200
Operator's Manual
ENGLISH
FRANÇAIS
Models
992267 – Pro-Turn 260
(SN 060000 +)
992268 – Pro-Turn 252
(SN 060000 +)
992269 – Pro-Turn 260
(SN 060000 +)
992270 – Pro-Turn 272
(SN 060000 +)
992271 – Pro-Turn 252 EFI
(SN 060000 +)
992272 – Pro-Turn 260 EFI
(SN 060000 +)
992281 – Pro-Turn 260 EFI
(SN 060000 +)
992291 – Pro-Turn 252 CARB
(SN 060000 +)
992292 – Pro-Turn 260 CARB
(SN 060000 +)
992293 – Pro-Turn 272 CARB
(SN 060000 +)
992294 – Pro-Turn 252 EFI
(SN 060000 +)
992295 – Pro-Turn 272 EFI
(SN 060000 +)
05092700B
1/17
Printed in USA

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Summary of Contents for Gravely Pro-Turn 252

  • Page 1 (SN 060000 +) 992269 – Pro-Turn 260 (SN 060000 +) 992270 – Pro-Turn 272 (SN 060000 +) 992271 – Pro-Turn 252 EFI (SN 060000 +) 992272 – Pro-Turn 260 EFI (SN 060000 +) 992281 – Pro-Turn 260 EFI (SN 060000 +) 992291 –...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS WELCOME ..... . 1 MAINTENANCE ....23 Service Position .
  • Page 3: Welcome

    WELCOME Congratulations on your purchase and welcome to the Gravely family! Every machine in the Gravely lineup is designed for long-lasting and unsurpassed performance. We are confident your machine will be part of your family for many years to come.
  • Page 4: Safety

    If you have purchased this 2. Warning product from a Gravely dealer, the dealer can provide you with training. WARNING: Indicates a Familiarize yourself and any other operators POTENTIALLY HAZARDOUS...
  • Page 5: Safety Decals

    4. Notice SAFETY DECALS NOTICE: Indicates information or procedures The safety decals on your unit are visual that are considered important but not hazard reminders of the important safety information related. If not followed, property damage in this manual. All messages on your unit could result.
  • Page 6: Pro-Turn

    Safety Decal Descriptions 1.3 Tipping Hazard 1. DANGER! Avoid tipping hazard. DANGER! DO NOT operate on slopes over 15°. Read Operator’s Manual. 1.1 Amputation Hazard DO NOT operate on slopes over 15°. To avoid amputation hazard, DO NOT put hands near 1.4 Service Hazard rotating blades.
  • Page 7: Pro-Turn

    3. DANGER! Look behind when operating Discharge Hazard – NEVER the unit in reverse. direct discharge toward people, pets or property. Thrown objects can cause 1.6 Loss of Traction Hazard injury or damage. If loss of traction is Amputation Hazard – experienced do the NEVER stick hands or feet following:...
  • Page 8: Safety Rules

    5. HOT SURFACES! 8. DANGER! DO NOT touch parts which Keep hands and feet away are hot from operation. from all rotating or moving ALWAYS allow parts to cool. parts. 6. ROTATING PARTS! 9. WARNING! Overfilling may cause severe damage to AVOID INJURY.
  • Page 9: Pro-Turn

    Complete a walk-around inspection of the NEVER allow children to operate the unit to understand the unit, your work area machine. and all safety decals. Use extreme care when approaching blind Understand: corners, shrubs, trees, or other objects that may block your view of a child. •...
  • Page 10 Keep safety devices or guards in place and Operation functioning properly. NEVER modify or Be sure the area is clear of bystanders remove safety devices. before operating. Stop machine if anyone DO NOT mow in reverse unless absolutely enters the area. necessary.
  • Page 11 DO NOT operate on slopes of more than Extinguish all cigarettes, cigars, pipes, and 15°. other sources of ignition. Mow up and down slopes, not across. Use only an approved gasoline container. Watch for holes, ruts, bumps, rocks, or other NEVER store the machine or fuel container hidden objects.
  • Page 12 DO NOT wear a seat belt while operating Accessories the unit with the center bar in the lowered Use only Ariens Company-recommended position. attachments or accessories that are DO NOT weld, cut, drill or modify ROPS in designed for your unit and that are any manner unless instructed by the appropriate to your use and can be used manufacturer.
  • Page 13 Transporting Unit Use extra care when loading or unloading the machine into a trailer. Secure unit chassis to transport vehicle. NEVER secure from rods or linkages that could be damaged. DO NOT transport machine while engine is running. ALWAYS turn off power to attachment and shut off fuel when transporting unit.
  • Page 14: Assembly

    ASSEMBLY WARNING: Read and understand the Safety section before proceeding. 1. Remove wrap and packaging materials from unit. 2. Remove unit from shipping container. See Move Unit Manually on page 22. 3. Assemble seat. a. Remove hairpin from clevis pin and 1.
  • Page 15 5. Rotate ROPS to operating position and 9. Check tire pressures and inflate to secure with lock pins. Secure lock pins recommendation. See Specifications on with hairpins. See Figure 7. page 45. WARNING: AVOID INJURY. Explosive separation of tire and rim parts is possible.
  • Page 16: Controls & Features

    CONTROLS & FEATURES Models 992271, Models 992281, Models 992268, Model 992267 992272 992291, 992292, 992269, 992270 992293, 992294, 992295 Figure 9 EN - 14...
  • Page 17 1. Ignition Key 17. Height-of-Cut Adjustment System 2. Choke Control Lever (Models 992267, 18. Transport Lock Release Lever 992268, 992269, 992270) 19. Flip-up Discharge Chute 3. Throttle Control Lever 20. Seat Adjustment Lever 4. Power Take-off (PTO) Switch 21. Seat Height Adjustment Dial 5.
  • Page 18: Ignition Key

    THROTTLE CONTROL LEVER WARNING: AVOID INJURY. See Figure 12. Read and understand the Safety Controls engine speed. section before proceeding. See Figure 9 for all controls and features locations. IGNITION KEY Fast See Figure 10. Controls power to the engine. The key cannot be removed when in on position.
  • Page 19: Oil Pressure Warning Light

    OIL PRESSURE WARNING LIGHT TRANSPORT LOCK RELEASE LEVER See Figure 15. Illuminates when oil pressure is low. Stop See Figure 16. engine immediately and refer to engine Releases deck from transport lock position. manual. Figure 15 MALFUNCTION INDICATOR LIGHT Models 992271, 992272, 992281, 992291, 992292, 992293, 992294, 992295 Illuminates when an engine-related problem occurs.
  • Page 20: Parking Brake Lever

    6. Check function of all controls. Brake Released (Off) 7. Check function of the Safety Interlock System by performing the tests below. Contact your Gravely dealer for repair if any of the tests fail. WARNING: AVOID INJURY. Failure of Safety Interlock...
  • Page 21: Position Rops

    POSITION ROPS Lowered Position With IMPORTANT: Inspect ROPS and seatbelt for Bagger Installed damage and loose or missing hardware. Raise Center Bar See Figure 18. 1. Remove hairpins from lock pins and remove lock pins from hinge plate. 2. Raise center bar and secure with lock pins and hairpins.
  • Page 22: Set Cutting Height

    Set Lumbar Support SET CUTTING HEIGHT • Lift lever to increase lumbar support. See Figure 22. • Lower lever to decrease lumbar support. 1. Push mower lift pedal forward until transport lock engages. 2. Insert adjustment pin through desired setting in height-of-cut adjustment system.
  • Page 23: Operation

    OPERATE UNIT OPERATION 1. Start the engine. See Start The Engine on page 21. 2. Release parking brake. WARNING: AVOID INJURY. Read and understand the Safety WARNING: AVOID INJURY. section before proceeding. Move the steering levers slowly and keep the throttle at slow IMPORTANT: All references to left, right, front speed until you learn how to or rear are given from the perspective of...
  • Page 24: Stop The Engine

    For Best Mowing Results • Cut grass when it is dry. • Keep mower blades sharp. • Keep mower deck properly leveled. • Adjust anti-scalp wheels to prevent scalping. • Do not set height of cut too low. For very tall grass, mow twice.
  • Page 25: Maintenance

    Timer: Measures engine runtime until reset. Your Gravely dealer can provide service and To reset the timer, press the Mode button to adjustments to keep your unit operating at select TMR1 mode and then hold Mode peak efficiency.
  • Page 26: Maintenance Schedule

    500 hours. 992268) 24 x 12-12 Tire (Models 07101041 SERVICE PARTS 992269, 992270) See your Gravely dealer to purchase service parts for your unit. Models 992271, 992272 Common Service Parts Description Qty. Part No. Description Qty.
  • Page 27: Check Safety Interlock System

    Models 992281, 992291, 992292, 992293, caps. 992294, 992295 3. Fill expansion tanks with 15W-50 Description Qty. Part No. synthetic motor oil (Gravely Air Filter 21563300 p/n 00057100) or equivalent until oil reaches the cold fill indicator mark. See Engine Oil Filter 21563100 Figure 27.
  • Page 28: Check Tire Pressure

    11. Remove the vent / fill plug and add CHECK TIRE PRESSURE 15W-50 synthetic motor oil (Gravely Check and adjust tire pressure. See p/n 00057100) or equivalent until oil Specifications on page 45. appears at the bottom of the fill port (4475 mL (151 fl.
  • Page 29: Check Mower Blades

    CHECK MOWER BLADES • Air lifts are eroded. • Blades are bent or broken. Check blades for wear. Replace or sharpen as needed. 2. File or grind an equal amount of metal from each cutting edge of the blade until sharp.
  • Page 30: Check Parking Brake

    Install Blades CLEAN BATTERY See Figure 29. WARNING: AVOID INJURY. Battery posts, terminals and CAUTION: Mating surfaces related accessories contain lead between spindle, lower spindle and lead compounds, chemicals guard, blade and washer MUST known to the State of California be free of debris to ensure to cause cancer and correct tightness and alignment.
  • Page 31: Charge Battery

    5. Pump grease into fitting until grease squeezes through the seal in the wheel Jump Starting hub. Gravely does not recommend jump starting 6. Wipe away excess grease. your unit. Jump-starting can damage engine 7. Reinstall end caps onto wheel hub.
  • Page 32: Check Carbon Canister Filters

    CHECK CARBON CANISTER 2. Determine cause of relay failure and repair condition. FILTERS 3. Install new relay. Models 992291, 992292, 992293 See Figure 35. Clean or replace carbon canister filters whenever the engine air filter is cleaned or replaced. Figure 36 ADJUST TRANSAXLES 1.
  • Page 33: Adjust Parking Brake Interlock

    Adjust Neutral Position 6. Check wheel hubs for rotation. • If there is only slight rotation, stop If wheel hub has excessive rotation after engine, reinstall wheels, return unit to checking for excessive creep, adjust neutral operating position and advance to position.
  • Page 34: Adjust Steering Levers

    Set Parking Brake Neutral 1. Adjust transaxles. See Adjust Transaxles on page 30. 2. Stop engine, remove key and wait for moving parts to stop and for hot parts to cool. 3. Release parking brake. 4. Loosen hardware retaining eccentric spacer on the affected side(s).
  • Page 35: Adjust Unit To Drive Straight

    Adjust Height ADJUST UNIT TO DRIVE STRAIGHT See Figure 41. The steering lever height may be adjusted for Adjust Tire Pressure operator comfort. 1. Place unit in service position. See 1. Place steering levers in neutral position Service Position on page 23. and engage parking brake.
  • Page 36: Adjust Parking Brake

    ADJUST PARKING BRAKE REPLACE MOWER BELTS See Figure 44. CAUTION: Damaged or worn IMPORTANT: Adjust both sides of parking belts may result in injury and / or brake equally. damage to the unit. Check belts 1. Check parking brake. See Check Parking for excessive wear or cracks Brake on page 28.
  • Page 37 Models 992268, 992271, 992291, 992294 CAUTION: Use care when releasing idler spring tension. Keep body parts away from idlers when performing this operation. See Figure 46. 7. Slowly remove spring hook from anchor bolt to release tension from belt idler. 8.
  • Page 38: Replace Transaxle Drive Belt

    Install Mower Drive Belt See Figure 49. 1. Install mower drive belt around bottom groove of split pulley at deck center and around bottom groove of right spindle pulley. 2. Reinstall idler spring hook around anchor bolt to apply tension to belt. 1.
  • Page 39 3. Slowly remove spring hook from eye bolt 5. Remove clutch stop. See Figure 53. to release transaxle idler belt tension. See Figure 51. 1. Clutch Stop Figure 53 1. Transaxle Idler 2. Spring 6. Remove hardware retaining transaxle 3. Eye Bolt skid plate and remove skid plate.
  • Page 40: Adjust Anti-Scalp Wheels

    Figure 56 1. Engine Sheave ADJUST DECK LIFT PEDAL 2. Transaxle Belt Idler See Figure 57. 3. Right Transaxle 1. Place steering levers in neutral position 4. Left Transaxle and engage parking brake. 5. Transaxle Belt 2. Stop engine, remove key and wait for Figure 55 moving parts to stop and for hot parts to cool.
  • Page 41: Remove / Install Mower Deck

    REMOVE / INSTALL MOWER DECK Remove Deck 1. Place unit in service position. See Service Position on page 23. WARNING: AVOID INJURY. Springs store energy. Keep body parts away from pinch points when removing the deck. 2. Remove PTO belt from clutch. See Remove PTO Belt on page 34.
  • Page 42: Level And Pitch Mower Deck

    LEVEL AND PITCH MOWER Level Mower Deck DECK See Figure 62. 1. Lower the high side of deck: IMPORTANT: Make sure unit is on a flat, level surface and that tires are inflated to the a. Loosen jam nuts against deck- recommended pressures.
  • Page 43: Adjust Clutch

    Adjust Blade Pitch ADJUST CLUTCH IMPORTANT: Side-to-side deck heights NOTICE: Adjust clutch every 500 hours or MUST remain even after completing pitch once per season if used less than 500 hours. adjustment. See Figure 63. IMPORTANT: Pitching the front of the blades If clutch operates incorrectly or sounds lower than the rear provides a balance abnormal, check the gap at the three...
  • Page 44: Troubleshooting

    Check Safety Interlock System. See engaged or is faulty. Safety Interlock System on page 18. Electrical system is faulty. Contact your Gravely dealer. Engine is faulty. Contact your Gravely dealer. Choke control lever is engaged. Move lever to off position. See (Models 992267, 992268, Choke Control Lever on page 16.
  • Page 45 Transaxles are faulty. Contact your Gravely dealer. Transaxle drive system is faulty. Contact your Gravely dealer. Unit does not drive. Hydraulic oil level is low. Add hydraulic oil. See Check Hydraulic System on page 25. Operator presence switch is not Activate switch by sitting on seat.
  • Page 46: Storage

    SHORT-TERM STORAGE ACCESSORIES IMPORTANT: NEVER wash unit with high- pressure water or store outdoors. See your Gravely dealer for a complete list of 1. Allow unit to cool and clean with mild compatible accessories and attachments for soap and water.
  • Page 47: Specifications

    49 (13) Type Refer to engine manual. Transmission Type Hydrostatic Drive Use 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent Hydraulic Oil Filter Drive Speed Forward Maximum – km/h (mph) 20.8 (13.0) Reverse Maximum – km/h (mph) 9.6 (6.0)
  • Page 48 SPECIFICATIONS Model Number 992270 992271 992272 Description Pro-Turn 272 Pro-Turn 252 EFI Pro-Turn 260 EFI Engine Kawasaki FX921 Kohler EFI Kohler EFI 999 (61) 824 (50) Displacement – cm Maximum RPM – No Load 3600 +100/-50 Oil Capacity Refer to engine manual.
  • Page 49 49 (13) Type Refer to engine manual. Transmission Type Hydrostatic Drive Use 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent Hydraulic Oil Filter Drive Speed Forward Maximum – km/h (mph) 20.8 (13.0) Reverse Maximum – km/h (mph) 9.6 (6.0)
  • Page 50 49 (13) Type Refer to engine manual. Transmission Type Hydrostatic Drive Use 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent Hydraulic Oil Filter Drive Speed Forward Maximum – km/h (mph) 20.8 (13.0) Reverse Maximum – km/h (mph) 9.6 (6.0)
  • Page 51: Warranty

    Equipment Limited Warranty Warranty Ariens Company (Ariens) warrants to the original purchaser that Ariens, Gravely and Countax brand products purchased on or after 9/1/2016 and designated or labeled commercial products by Ariens Company will be free from defects in material and workmanship for the time period noted in the chart below.
  • Page 52 Exclusions – Items Not Covered by This Warranty • Parts that are not genuine Ariens, Gravely or Countax service parts are not covered by this warranty and may void the warranty. • Damages resulting from the installation or use of any part, accessory, or attachment which is not approved by the Ariens Company for use with product(s) identified herein are not covered by this warranty.
  • Page 53 • Products are designed to the specifications in the area that the product was originally distributed. Different areas may have significantly different legal and design requirements. This warranty is limited to the requirements in the area in which the unit was originally distributed.
  • Page 54 655 West Ryan Street Brillion, WI 54110 gravelymower.com gravely.custhelp.com...

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