Gravely 992042 19HP PM144Z Owner's/Operator's Manual

Gravely 992042 19HP PM144Z Owner's/Operator's Manual

Gravely lawn mower user manual

Advertisement

Promaster 144Z / 148Z / 152Z / 160Z
Owner/Operator Manual
992042 19HP PM144Z
992043 21HP PM148Z
992044 23HP PM152Z
992051 23HP PM160Z
992054 25HP PM152Z
992055 25HP PM160Z
992064 17HP PM144Z
992077 19HP PM144Z
992078 21HP PM148Z
992079 23HP PM152Z
992080 23HP PM160Z
Models
992081 25HP PM152Z
992082 25HP PM160Z
992083 17HP PM144Z
992092 19HP PM144Z
992093 21HP PM148Z
992094 23HP PM152Z
992095 23HP PM160Z
992096 25HP PM152Z
992097 25HP PM160Z
992310 19HP PM144Z
992311 21HP PM148Z
US Patent 6,301,864
ENGLISH
FRANÇAIS
ESPAÑOL
00383400A 3/05
Printed in USA

Advertisement

Table of Contents
loading

Summary of Contents for Gravely 992042 19HP PM144Z

  • Page 1 Promaster 144Z / 148Z / 152Z / 160Z Owner/Operator Manual 992042 19HP PM144Z 992043 21HP PM148Z 992044 23HP PM152Z 992051 23HP PM160Z 992054 25HP PM152Z 992055 25HP PM160Z 992064 17HP PM144Z 992077 19HP PM144Z 992078 21HP PM148Z 992079 23HP PM152Z...
  • Page 2 ARIENS COMPANY, que: Type: Type : Typ: Type: Riding Rotary Lawn Mower – Tondeuse à gazon autoportée rotative – Aufsitz-Sichelmäher – Rijdende Type: Tipo: Tipo: Type: roterende grasmaaier – Havetraktor med roterende knive – Trattorino con unità di taglio rotativa – Tractor Typ: Tyyppi: Typ: Tipo: cortacésped giratorio –...
  • Page 3 Notified Body – Organisme notifié – Zertifizierungsstelle – Aangemelde instantie – Bemyndiget organ – Organismo notificato – Organismo notificado – Teknisk kontrollorgan – Anmält organ – Ilmoitettu laitos – Organ zaświadczający – Organismo Certificador – Fred J. Moreaux Quality and Conformance Manager (Keeper of Technical File) Responsable de la qualité...
  • Page 4: Table Of Contents

    Warranty ........31 INTRODUCTION PRODUCT REGISTRATION The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information.
  • Page 5: Safety

    Interlock System on page 12. 3. Fill out Original Purchaser Registration Card and return the card to Gravely. 4. Explain Gravely Limited Warranty Policy. WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death.
  • Page 6 SAFETY DECALS AND LOCATIONS ALWAYS replace missing or damaged Safety Decals. Refer to Figure 2 for Safety Decal locations. 1. DANGER! TO AVOID SERIOUS INJURY OR DEATH Read Owner/Operator Manual. OL1801 Keep children and others away from unit while operating. OL4370 Never direct discharge toward other people.
  • Page 7 Keep people away from unit while operating. OL3292 Shut off engine, remove key, read manual before you adjust or repair unit. OL4010 NO STEP! Always keep feet away from rotating parts. OL4420 4. WARNING! Do not operate mower unless guards are in operating position or bagger is attached.
  • Page 8 ALWAYS keep hands and feet away from all rotating parts during operation. Rotating parts can cut off body parts. ALWAYS keep body and hands away from pin holes or nozzles which eject hydraulic fluid under pressure. DO NOT touch parts which are hot. Allow parts to cool. ALWAYS keep hands and feet away from all pinch points.
  • Page 9 DO NOT transport machine while engine is running. ALWAYS turn off power to attachment and shut off fuel when transporting unit. Keep unit free of debris. Clean up oil or fuel spills. This product is equipped with an internal combustion type engine.
  • Page 10: Assembly

    WARNING: AVOID INJURY. Read and understand entire Safety section before proceeding. UNIT ASSEMBLY Package Contents: Unit, Mower Deck and Literature Pack Unpack Unit Remove unit and all other components from shipping container. Open bypass valves (see MOVING THE UNIT WITH THE ENGINE OFF on page 15). Push unit from container onto a level surface.
  • Page 11: Controls And Features

    CONTROLS AND FEATURES Figure 4 GB - 11 1. Choke Control 2. Throttle Lever 3. Wing Knob 4. Hydraulic Oil Reservoir 5. Fuel Tanks and Caps 6. Steering Levers 7. Battery 8. Mower Lift Lever (992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 310, 311) 9.
  • Page 12: Operation

    Perform the following tests to ensure the safety interlock system is working properly. If the unit does not perform as stated, contact your Gravely dealer for repairs. IMPORTANT: With the parking brake engaged, the steering levers must be locked in neutral.
  • Page 13 Throttle Lever Changes the engine speed. Fast (1) – Increases engine speed. Slow (2) – Decreases engine speed. OF1700 Power Take Off (PTO) Switch Power take off (PTO) switch engages and disengages the mower blades. Pull the power take off (PTO) switch to On position to engage mower blades (1).
  • Page 14 FILLING FUEL TANK WARNING: AVOID INJURY. Read and understand entire Safety section before proceeding. Add fuel to Fuel Tank as needed. See your Engine Manual for correct type and grade of fuel. To add fuel to the fuel tank: 1. Place unit in an open or well-ventilated open area. 2.
  • Page 15: Maintenance Schedule

    5. Turn the ignition key to the Off position and remove the key. MOVING THE UNIT WITH THE ENGINE OFF IMPORTANT: Never tow unit. 1. Shut OFF engine. 2. Place seat in the service position (See SERVICE POSITION on page 17). 3.
  • Page 16 Interval Task Check Safety Interlock System Check Parking Brake Each Check Hydraulic Oil Level Check Tires Clean Unit Follow Engine Maintenance Schedule Check Mower Blades Every 25 Hours Every 50 Lubricate Front Axle and Pivot Points Hours Clean Battery Check Fasteners Every Check All Belts Hours...
  • Page 17: Service And Adjustments

    Gravely Dealers will provide any service which may be required to keep your unit operating at peak efficiency. Should engine service be required, it can be obtained from a Gravely Dealer or the engine manufacturer’s authorized service center. WARNING: AVOID INJURY. Read and understand entire Safety section before proceeding.
  • Page 18 5. Lubricate rubber gasket on new oil filter with clean hydraulic oil. 6. Spin new oil filter onto filter housing until it makes contact. Tighten oil filter another 1/2 turn. 7. Add new oil to the oil tank. It will take about 4 quarts. Use Mobil 1 15W50 synthetic oil for best pump and wheel motor life.
  • Page 19 4. Charge battery according to the instructions from 5. Replace battery. See Replace Battery on page 19. Jump-Starting Gravely does not recommend jump-starting your unit. Jump-starting can damage engine and electrical system components. See your engine manual for more detailed information.
  • Page 20 STEERING CONTROL NEUTRAL ADJUSTMENT If the steering levers do not line up (match) or the unit has excessive creeping when the steering levers are in neutral, adjust as follows. Adjusting the Steering Levers to Line Up (Match) (Figure 11) 1. Shut OFF engine. Engage parking brake. Remove the ignition key.
  • Page 21 If tire pressure adjustment does not solve tracking problem, adjust the limiter bolts on the stop bracket (Figure 12). Front bolts adjust forward and rear bolts adjust reverse. Lengthen the limiter bolt (move closer to lever) on side which is too fast.
  • Page 22 4. Turn the return nuts clockwise to decrease the distance or counterclockwise to increase the distance until there is 1/16 to 1/8 in. (1.59 to 3.18 mm) between the return nuts and trunnion. 5. Tighten return nuts together. BELTS WARNING: MOVING PARTS can cut or amputate body parts.
  • Page 23 1. Hydro Belt 2. Spring 3. Idler 4. Engine Sheave Figure 17 MOWER DECKS Anti-scalp Roller Adjustment The anti-scalp rollers are set at the factory for typical mowing height, but can be adjusted for high or low cutting conditions (Figure 18). Anti-Scalp rollers are intended to prevent lawn scalping, not to control cutting height.
  • Page 24 1. Mower Lift Arm 4. PTO Mower Belt 2. Link Chain 3. Mower Mounting Arm Figure 21 Installing the Mower Deck (Figure 21) 1. Slide mower deck under unit. 2. Install mower mounting arms on frame. 3. Install link chains on the mower lift arms in the same holes they were removed from.
  • Page 25: Storage

    STORAGE WARNING: AVOID INJURY. Read and understand entire Safety section before proceeding. SHORT TERM NEVER spray unit with high pressure water or store unit outdoors. Inspect unit for visible signs of wear, breakage or damage. Keep all nuts, bolts and screws properly tightened and know unit is in safe working condition.
  • Page 26: Troubleshooting

    3. Clean and tighten battery cables (see Clean Battery on page 19). 4. Charge battery (see Charging the Battery on page 19). 5. See your Gravely Dealer. 1. Fill fuel tank (see FILLING FUEL TANK on page 14). 2. Replace spark plug. Refer to Engine Manual.
  • Page 27: Accessories

    044, 051, 064, 077, 078, 079, 080, 083, 092, 093, 094, 095, 310, 311) 79204100 Eye-Q™ RF ID Kit 79204200 Eye-Q™ GPS Kit — For 100 Series Gravely Units (42” Harness) 79204300 Eye-Q™ Accelerometer Kit 79204400 Eye-Q™ Temperature Sensor Kit 79204600 Eye-Q™...
  • Page 28: Specifications

    Model Number Model Eye-Q Engine Engine Engine Model Number Engine Power – hp (kW) at Maximum RPM Governed RPM (May be different from maximum RPM) Cooling Capacity Speed Forward Maximum – mph (km/h) Reverse Maximum – mph (km/h) Turning Radius Brakes Electrical Starter...
  • Page 29 Model Number Model PM148Z Eye-Q Engine Engine Engine Model Number FH641V Engine Power – hp (kW) at 21 (15.7) Maximum RPM Governed RPM (May be different 3600 ± 100 3550 ± 50 3600 ± 100 3550 ± 50 from maximum RPM) Cooling Capacity Speed Forward Maximum –...
  • Page 30 Model Number Model Eye-Q Engine Engine Engine Model Number Engine Power – hp (kW) at Maximum Governed RPM (May be different from maximum RPM) Cooling Capacity Speed Forward Maximum – mph (km/h) Reverse Maximum – mph (km/h) Turning Radius Brakes Electrical Starter Battery...
  • Page 31: Warranty

    GB - 31...
  • Page 32 GRAVELY A Division of Ariens Company 655 West Ryan Street P.O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www.gravely.com...

Table of Contents