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System Inputs/Outputs Signal
Descriptions
Pin 1 (+22VDC)
This pin can supply +22VDC at up to 500mA to power the
user's automation controls.
Pin 2 (Power Gnd)
Pin 2 is the +22VDC return and is tied to the system chas-
sis ground.
Pin 3 (E-STOP Output)
Refer to application note AN525 for E-STOP wiring.
https://documents.dukane.com/AppNote/AN525.pdf
Pin 4 (E-STOP Input)
Refer to application note AN525 for E-STOP wiring.
https://documents.dukane.com/AppNote/AN525.pdf
Pin 5 (Remote Setup Selection Bit 0 Input)
Pin 5 is a programmable input that defaults to the Remote
Setup Selection Bit 0, which is the least significant bit
used to select different welding setups with an automation
control system. This input is also used to select different
channels when a Multi-Point Controller (MPC) module is
connected to J2.
Pin 6 (Remote Setup Selection Bit 1 Input)
Pin 6 is a programmable input that defaults to the Remote
Setup Selection Bit 1, which is the second least significant
bit used to select different welding setups with an auto-
mation control system. This input is also used to select
different channels when a Multi-Point Controller (MPC)
module is connected to J2.
Pin 7 (Remote Setup Selection Bit 2 Input)
Pin 7 is a programmable input that defaults to the Remote
Setup Selection Bit 2, which is the third least significant
bit used to select different welding setups with an auto-
mation control system. This input is also used to select
different channels when a Multi-Point Controller (MPC)
module is connected to J2.
Dukane Manual Part No. 403-610-02
Continued from Previous Page
Pin 8 (Remote Setup Selection Bit 3 Input)
Pin 8 is a programmable input that defaults to the Remote
Setup Selection Bit 3, which is the most significant bit
used to select different welding setups with an automation
control system. This input is also used to select a different
channels when a Multi-Point Controller (MPC) module is
connected to J2.
Pin 9 (Automation Cycle Stop Input)
Pin 9 is a programmable input that defaults to an input
control signal that when enabled, can be used by the
automation control system as a redundant signal to shut
the ultrasound output off.
Pin 10 (Front Panel Lockout Input)
Pin 10 is a programmable input used to lock the front panel
user interface, so an operator cannot change any welding
setups or configuration parameters that are stored in
memory. This input has no affect on any of the supported
industrial buses or iQ Commander. Deactivation of this
signal allows normal operation, without any lockout
restrictions.
Pin 11 (Isolated Input Common)
Pin 11 is electrically isolated from chassis ground. Using
isolated sourcing (PNP) output drivers, this common line
would be connected to isolated ground potential. Using
isolated sinking (NPN) output drivers, this common line
would be connected to the isolated positive supply voltage
output. For correct operation of inputs it is critical that
this pin is connected to either isolated ground or positive
supply (See AN525 for more information).
Pin 12 (Ultrasound Activation/ Cycle Start
Input)
Pin 12 is used to activate the generator ultrasound output.
Activation of this control input will switch the ultrasound
output ON, and deactivating this signal will switch
ultrasound OFF. This input signal will also function as
a cycle start input, where the ultrasound activation and
timing are completely under the control of the process
controller. Depending on the welding process controller
setup, this input signal could be activated momentarily to
start a welding cycle.
Section 3 – Standard Connections
Continued
Page 19
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