Dukane iQ Series LS Manuals

Manuals and User Guides for Dukane iQ Series LS. We have 1 Dukane iQ Series LS manual available for free PDF download: User Manual

Dukane iQ Series LS User Manual

Dukane iQ Series LS User Manual (136 pages)

iQ Series ULTRASONIC GENERATOR/POWER SUPPLY

Brand: Dukane | Category: Power Supply | Size: 8.46 MB

Table of Contents

Table of Contents

6
- Revision History
  3
- General Considerations
  5
- General User Information
  7
- Generator Overview
  7
Section 2

11
Section 3

17
- Key Generator Features
  10
  - Section 2 - Health and Safety
    11
  - Plastics Health Notice
    11
  - Electrical Safety
    11
  - General Considerations
    13
  - Plastics Health Notice
    13
  - Electrical Safety
    13
  - Electrical Safety
    14
    
    Domestic Power Grounding
    14
    
    International Power Grounding
    14
  - International 220/240V Grounding
    14
  - Lifting the Equipment
    15
  - Iq Generator Weights
    15
    
    Automation Controlled Probe System
    17
    
    Before Installation
    17
    
    Connecting Cables
    17
    
    Manually Operated Probe System
    17
    
    Placement
    17
    
    Power Cords
    17
    
    RFI Grounding
    17
    
    Section 3 - Installation
    17
    
    Unpacking
    17
  - Before Installation
    19
    
    When to Use Lockout/Tagout Devices
    19
  - Lockout Device in Open Position, Unlocked
    19
  - Bottom Lockout Device in Closed Position, Locked
    19
  - Unpacking
    21
  - Placement
    21
  - Generator - Front View (Low Profile Model)
    21
  - Rack Mounting Iq Generator
    22
  - Rack Mount Bracket Part Numbers
    22
  - Securing Iq Generator to Benchtop
    23
  - RFI Grounding
    24
  - Placement
    25
  - Connecting Cables
    25
    
    Manually Operated Probe System
    25
    
    Power Cords
    25
    
    Automation Controlled Probe System
    26
  - Generator - Rear View (Low Profile Model)
    26
- List of Tables
  22
Section 4

27
- AC Power Inlet Panel
  27
- Rear Panel Layout Overview
  27
- Section 4 - Standard Connections
  27
- Rear Panel Layout Overview
  29
  - AC Power Inlet Panel
    29
  - Configuration Port Connector
    29
  - Generator Rear Panel
    29
  - System I/O Panel
    
    30
  - System Inputs Connector
    
    30
    
    System Inputs Connector Pinout
    31
    
    System Inputs Signal Descriptions
    32
    
    System Outputs Connector
    34
    
    System Outputs Connector Pinout
    34
    
    System Outputs Signal Descriptions
    34
    
    Ultrasound Output Connector
    38
    
    Configuration Port Connector
    39
  - AC Power Inlet Panel
    
    30
    
    Chassis Grounding Stud
    30
    
    IEC AC Power Inlet Connector
    30
    
    Power Switch/Circuit Breaker
    30
Section 5

41
- System Displays
  43
  - 4-Line LCD Display
    43
  - Front Panel Monitoring Detail
    43
  - Front Panel Overview
    
    43
  - System Operating Mode
    43
  - System Power Output Level (Bar Graph)
    43
  - Control Keys
    
    44
    
    Front Panel Control Detail
    44
    
    Info
    44
    
    ON/OFF Line
    44
    
    Arrow Keys
    45
    
    Cancel
    45
    
    Enter
    45
    
    Test
    45
  - Start-Up Sequence
    
    46
    
    Main Menu
    46
  - Stopping the Weld Cycle
    
    47
    
    Dukane Manual Part No. 403-574-01 Page
    47
  - System Parameter Settings Overview
    
    48
    
    Default Frequency Dependent Settings
    48
    
    Default System Parameter Settings
    48
    
    System Parameter Adjustment Limits
    49
  - Section 6 - Process Control Settings
    
    51
    
    Automated Process Control Input Signals
    51
    
    Automated Welding
    51
    
    Manual Welding
    51
    
    Screen Navigation Basics
    51
    
    Status Output Signals
    51
    
    Automated Process Control Input Signals
    53
    
    Automated Welding
    53
    
    Manual Welding
    53
    
    Status Output Signals
    53
    
    User-Provided Process Control Overview
    53
    
    Screen Navigation Basics
    54
    
    Programming the Generator - some Examples
    55
Section 7 System Operational Testing

61
- Section 7 - System Operational Testing
  61
  - System Verification Tests
    
    63
    
    Front Panel ONLINE LED
    63
    
    Preliminary Setup
    63
    
    Testing the Generator
    63
  - System Test
    
    64
  - Stopping the Ultrasound Output
    
    65
    
    Stop Ultrasound Output
    65
    
    System with a User-Supplied Emergency Stop Switch
    65
  - Probe Operation
    
    65
Section 8 Troubleshooting

67
- Section 8 - Troubleshooting
  67
  - No Ultrasonic Output
    67
  - Pop-Up Status Screens
    67
  - Welding Problems
    67
  - No Ultrasonic Output
    
    69
    
    Cable End of System I/O Connector
    69
    
    Cables
    69
    
    Generator
    69
    
    Operate Input
    69
    
    Probe
    69
    
    System Power Output Level: Red
    70
  - System Power Output Level : Red
    
    70
    
    Generator Fault Does Not Reset
    70
    
    Over Temperature
    70
    
    Overload
    70
    
    Pop-Up Status Screens
    70
    
    Red - Fault Condition
    70
    
    System Power Diagnostics Procedures
    70
  - System Power Diagnostic Procedures
    
    70
    
    AC Line Fault
    70
  - Welding Problems
    
    71
    
    Excess Flash
    71
    
    Inconsistent Welds
    71
    
    Weak Welds
    71
  - Pop-Up Status Screens
    
    72
  - Section 9-Maintenance
    
    73
    
    Front and Rear Panels
    75
Section 10 Options

77
- Section 10 - Options
  
  77
  - Electrical Safety
    77
  - Remote Amplitude Control Module
    77
  - Automation Thruster Control Module
    77
  - Power Inlet Options
    79
  - Electrical Safety
    79
    
    120V Power Ground
    79
    
    Systems for North American and Japan
    79
  - Example of 120 Volt, Grounded, 3-Prong Receptacle
    79
  - AC Power Inlet Panel
    80
    
    AC Power Cord
    80
    
    Chassis Ground Stud
    80
    
    Power Switch/Circuit Breaker
    80
  - 120VAC Power Inlet Panel
    80
  - I/O Panel Options
    81
    
    Single Connector System I/O Panel
    81
  - HD15F for System Inputs/Outputs Connector
    81
  - Option Panel and I/O Panel
    81
  - Option Panel Modules
    82
    
    Multi- Probe Control (MPC) Interface Option
    82
  - Generator Rear View - Optional MPC Model
    82
  - MPC I/O Connector Signals
    83
  - MPC Module Cutout Guide
    84
  - Probe Cables
    85
  - MPC Cycle Flow Chart
    87
    
    Remote Amplitude Control Module
    88
  - Current Loop Transfer Function Graph
    88
  - Amplitude Control Menu Detail
    89
    
    Automation Thruster Control Module
    90
    
    Isolated I/O Conversion Module
    91
  - NPN to PNP Conversion
    92
  - PNP to NPN Conversion
    93
  - To +24V PNP Conversion
    94
- List of Figures Continued
  87
- Iqlinq RS-232 Interface Option
  
  95
- Iqlinq
  
  95
- Iqlinq PROFIBUS Communications Module
  
  96
  - PROFIBUS Communications Module
    96
    
    Module
    97
  - Ethernet/Ip
    97
Section 11 Specifications

99
- Section 11 - Specifications
  99
  - Drawings
    101
    
    Low Profile Chassis
    101
  - Low Profile Chassis Drawing
    101
    
    High Profile Chassis
    102
  - High Profile Chassis Drawing
    102
    
    High Power (3600W) Chassis
    103
  - High Power (3600W) Chassis Drawing
    103
    
    High Power (4800W) Chassis
    104
  - High Power (4800W) Chassis Drawing
    104
  - Operating Environment
    105
  - Weight
    105
  - AC Power Requirements
    106
  - Interpreting the Model Number
    107
  - Regulatory Agency Compliance
    108
    
    CE Marking
    108
    
    Fcc
    108
    
    IP Rating
    108
  - Section 12 - Contacting Dukane
    
    109
  - Appendices
    
    113
List of Figures

115
- List of Tables
  116
- Guide to Iq Generator Menu Structure
  117

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