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Dukane Auto-Plus MPC iQ Series User Manual

Dukane Auto-Plus MPC iQ Series User Manual

Ultrasonic generator/power supply
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iQ
Series
ULTRASONIC GENERATOR/POWER SUPPLY
Auto-Plus MPC
AUTOMATED
HAND PROBE
PRESS
User's Manual
Dukane Part No. 403 - 608 - 00
-
Dukane • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797
4900
Dukane products are manufactured in
www.dukane.com
ISO registered facilities

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Summary of Contents for Dukane Auto-Plus MPC iQ Series

  • Page 1 Auto-Plus MPC AUTOMATED HAND PROBE PRESS User’s Manual Dukane Part No. 403 - 608 - 00 Dukane • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797 4900 Dukane products are manufactured in www.dukane.com ISO registered facilities...
  • Page 2 The information contained in this manual is distributed on an “As is” basis, without warranty. While every precaution has been taken in the preparation of this manual, Dukane shall not have any liability to any person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or indirectly by the instructions contained in this manual, or by the hardware products described herein.
  • Page 3 Revision History Revision Revision Number Summary Date - 00 Original release. June 13, 2019 Dukane Manual Part No. 403-608-00 Page iii...
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  • Page 5: Table Of Contents

    ..........34 Section 7 - Contacting Dukane . . . . . . . . . . . . . . . . 35 Section 8 - Specifications .
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  • Page 7: Section 1- Introduction

    Key Generator Features ....4 Thermal Considerations ....5 Page 1 Dukane Manual Part No. 403-608-00...
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  • Page 9 Roman sequence numerals (e.g. –I, –II, –III). As an ex- ample, Figure 3–2 would be the second illustration in sec- tion three while Table 3–II would be the second table in section three. Electrical Hearing Condition Safety Issue Protection or Practice Page 3 Dukane Manual Part No. 403-608-00...
  • Page 10 The iQ Auto-Plus MPC combines an iQ Auto-Plus gen- times. erator and Dukane’s patented Multi-Probe Controller in a • Universal AC Power Source means that standard single unit. This allows the generator to power multiple systems will operate worldwide at all industrial high probes selected by an automated control system.
  • Page 11 The thermal design of this generator is for applications Add transducer cooling as necessary to keep that require 100% of rated power at no more than a 50% front mass temperature to 110°F or less. duty cycle. Page 5 Dukane Manual Part No. 403-608-00...
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  • Page 13: Section 2- Health And Safety

    Electrical Safety ........10 Power Grounding Connection ......11 Page 7 Dukane Manual Part No. 403-608-00...
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  • Page 15: General Considerations

    No Unauthorized Modifications - Do not modify your es, controls, cables, transducer, booster, system in any way unless authorized to do so by Dukane. horn, and fixture, and iQ Explorer II software Unauthorized modifications could cause equipment dam- age and/or injury to the operator.

  • Page 16: Plastics Health Notice

    Inquiries should be made to the U.S. Department of Labor concerning OSHA regulations for a particular plastic prior to processing with Dukane ultrasonic equipment Electrical Safety The iQ Series generator provides the operating power and power returns.

  • Page 17: Power Grounding Connection

    AC Line Connection the (pluggable) AC line connector. Wire Color Terminal North America Europe (Live) Black Lt. Brown Green w/yellow (Ground) Green stripe (Neutral) White Lt. Blue Table 2-I Conventional Wire Color Code Page 11 Dukane Manual Part No. 403-608-00...
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  • Page 19: Section 3- Installation

    Basic Connections ........17 Page 13 Dukane Manual Part No. 403-608-00...
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  • Page 21: Unpacking

    If the iQ generator is to be used in an active seismic region, secure the unit by rack-mounting it or by securing the unit to a benchtop. Refer to Dukane’s website for more information about installation in a seismic zone. See Application Note 511 - http://www.dukane.com/us/DL_ApplData.asp Page 15 Dukane Manual Part No.

  • Page 22: Power Grounding

    Figure 3-2 on the following page. See Connecting Cables on the next page. CAUTION If you have any questions about the grounding of your equipment and/or the electri- cal box, contact a qualified electrician. Page 16 Dukane Manual Part No. 403-608-00...

  • Page 23: Connecting Cables

    ( in Figure 3-2). Plug the terminal block into the E-Stop port. U/S Connectors E-STOP See NOTE on Page 18 . Power Inlet Grounding Stud Ethernet/IP Modbus port Figure 3-2 Generator Front View Page 17 Dukane Manual Part No. 403-608-00...
  • Page 24 Use original equipment ultrasound cables for safe and reliable system operation. Improperly assembled ultrasound cables can result in high voltage arcing and will destroy the ultrasound connectors. Page 18 Dukane Manual Part No. 403-608-00...

  • Page 25: Section 4 - System Operation

    LED Indication ........24 Page 19 Dukane Manual Part No. 403-608-00...
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  • Page 27 8 probes. The generator’s USB, Ethernet, and optional ANYBUS ports extend communication and control functions depending on the specifications of a particular generator model. This section deals primarily with basic operational testing and troubleshooting. Page 21 Dukane Manual Part No. 403-608-00...

  • Page 28: Iq Auto-Plus System Operational Test

    Overtemperature (Automatically resets on cool-down) • Power Not OK (AC line voltage under minimum voltage) • Frequency Overload (Automatically resets on next cycle) • Over Voltage Overload (Automatically resets on next cycle) Continued Page 22 Dukane Manual Part No. 403-608-00...
  • Page 29 The PROBE SELECTION STATUS indicator on the selected channel should switch to RED (from GREEN). The probe on the selected channel should deliver ultrasonic power. Repeat this test for all MPC channels. Page 23 Dukane Manual Part No. 403-608-00...

  • Page 30: Led Indication

    - STATUS (1) - PROBE SELECTION (2, 4, 6, or 8) Figure 4-2 shows LED location, and Table 4-I shows their indications. PROBE SELECTION (STATUS LED) ETHERNET STATUS POWER Figure 4-2 LED Locations Page 24 Dukane Manual Part No. 403-608-00...
  • Page 31 Light Blue - Steady Overload - Frequency Lost Yellow - Blinking Power Fault Gray OFF - Not Selected PROBE STATUS Green ON - Selected Selected and Ultrasound Active Table 4-I LED Colors and Indication Page 25 Dukane Manual Part No. 403-608-00...
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  • Page 33: Section 5 - Options

    Distance Option ........30 Dukane Manual Part No. 403-608-00...
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  • Page 35: Heat Sink

    For applications that require higher duty cycles, an optional sition as shown in Figure cooling package is available. The Dukane Part Number for 5-1. This allows for optimal air circulation enabling the the package is 438-1020.

  • Page 36: Distance Option

    Distance Option The weld by distance feature can monitor up to eight analog 0-10 VDC encoders. A maximum of one customer supplied encoder for each MPC channel. See https:// documents.dukane.com/AppNote/AN528.pdf for more information. Dukane Manual Part No. 403-608-00 Page 30...

  • Page 37: Section 6 - Automation Interface

    ........34 Dukane Manual Part No. 403-608-00...
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  • Page 39: E-Stop Wiring And Automation System Safety Circuit

    Automation System Safety Circuit Wiring Diagram E-STOP Connector iQ Auto-Plus MPC (Pin 1) Relay contact block Enable Out Master (Pin 2) control Enable In relay User automation control hardware Figure 6-1 E-STOP Wiring and Automation System Safety Circuit Dukane Manual Part No. 403-608-00 Page 33...

  • Page 40: Iqlinq

    • Weld Distance Factory View Studio ME) Siemens (TIA Portal) and B&R (Automation Studio) PLC projects. • Weld End Position Contact your local Dukane representative for more For information on how to control and/or monitor specific pa- information about the iQLinQ options.

  • Page 41: Section 7 - Contacting Dukane

    Section 7 – Contacting Dukane SECTION 7 Contacting Dukane Dukane Manual Part No. 403-608-00 Page 35...
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  • Page 43 Section 7 – Contacting Dukane Contacting Dukane Identify Equipment When contacting Dukane about a service–related problem, be prepared to give the following information: • Model number, line voltage and serial number. • Fault status. • Problem description and steps taken to resolve it.
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  • Page 45: Section 8 - Specifications

    Interpreting the Model Number......44 Regulatory Agency Compliance ..... . . 45 Dukane Manual Part No. 403-608-00 Page 39...
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  • Page 47: Generator Outline Drawing

    Section 8 – Specifications Figure 8-1 Generator Outline Drawing Dukane Manual Part No. 403-608-00 Page 41...

  • Page 48: Weight, Operating Environment

    Nonoperating storage guidelines: Temperature: -4°F to 158°F (-20°C to +70°C) Air Particulates: Keep the equipment dry. Minimize exposure to moisture, dust, dirt, smoke and mold. Humidity: 5% to 95% non–condensing @ 0°C to +30°C Page 42 Dukane Manual Part No. 403-608-00...

  • Page 49: Ac Power Requirements

    35kHz 35AM120-2F-CX-XX 1200 200-240V 50/60 Hz @ 15 Amps Max 40kHz 40AM060-UF-CX-XX 100-240V 50/60 Hz @ 15 Amps Max 50kHz 50AM040-UF-CX-XX 100-240V 50/60 Hz @ 15 Amps Max Table 8-I AC Power Requirements Dukane Manual Part No. 403-608-00 Page 43...

  • Page 50: Interpreting The Model Number

    Series, Auto-Plus MPC User’s Manual Interpreting the Model Number Figure 8-2 Interpreting the Model Number Page 44 Dukane Manual Part No. 403-608-00...

  • Page 51: Regulatory Agency Compliance

    IEC (International Electrotechnical or associated cables as Commission). the changes may result The rating is IP2X, in compliance with finger-safe in violating one or more industry standards. regulations under which this equipment is manufactured. Dukane Manual Part No. 403-608-00 Page 45...
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  • Page 53: Section 9 - Appendices

    Appendix A, List of Figures..... 49 Appendix B, List of Tables ..... 50 Dukane Manual Part No. 403-608-00 Page 47...
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  • Page 55 Generator Front View ....................17 Generator POWER LED Detail ..................22 LED Locations .......................24 Generator with Heat Sink Option ...................29 E-STOP Wiring and Automation System Safety Circuit ..........33 Generator Outline Drawing ....................41 Interpreting the Model Number ..................44 Dukane Manual Part No. 403-608-00 Page 49...
  • Page 56 Series, Auto-Plus MPC User’s Manual Appendix B List of Tables Description Page Conventional Wire Color Code ..................11 LED Colors and Indication ....................25 AC Power Requirements ....................43 Page 50 Dukane Manual Part No. 403-608-00...

  • Page 57: Index

    Index Index Dukane Manual Part No. 403-608-00 Page 51...
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  • Page 59 Placement in a Seismic Region 15 www.dukane.com 37 Power Grounding 16 Unpacking 15 Interpreting the Model Number 44 Electrical Safety IP (International Protection) Rating 45 Power Grounding Connection 11 iQLinQ ™ FCC 45 Notes, Cautions and Warnings 3 Dukane Manual Part No. 403-608-00 Page 53...
  • Page 60 Regulatory Agency Compliance 45 Specifications AC Power Requirements 43 Interpreting the Model Number 44 Operating Environment 42 Weight 42 System Operation Introduction 21 iQ Auto-Plus System Operational Test 22 LED Indication 24 Thermal Considerations 5 Page 54 Dukane Manual Part No. 403-608-00...
  • Page 61 By passing its audit, Dukane can as- based on partnership for continuous improve- sure you that we have in place a well–defined ment. This concept is key in that Dukane no and systematic approach to quality design, longer focuses on inspection, but on indi- manufacturing, delivery and service.
  • Page 62 Series , Ultrasonic Generator/Power Supply www.dukane.com Auto-Plus MPC User's Manual Part No. 403-608-00 Printed in the United States of America Dukane • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797- 4900...

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