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Curtis 1POLXP1000DR Installation & Owner's Manual

Polaris ranger 1000 door kit. fits utv models: polaris ranger 900, xp 900, 1000 & xp 1000
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Polaris Ranger 1000 Door Kit
POLARIS RANGER 900, XP 900, 1000
Available Options:
1. Roof Kit (P/N: 1POLXP1000RF)
2. Windshield Kit (P/N: 1POLXP1000WS)
3. Rear Panel Kit (P/N: 1POLXP1000RP)
Approximate Installation Time *
Experienced Dealer Technician – 30 minutes
Average Dealer Technician – 45 minutes
Do-It-Yourself – 60 minutes
(*=Not including accessories)
Register your new product quickly online at
Curtiscab.com/product-registration/
Curtis encourages all customers to register their
Curtis products. However, failure to do so will not
diminish right to warranty. Curtis Industries does not
sell or share your information with anyone else.
The contents of this envelope are the property of the owner. Leave with the owner when installation is complete.
Kit p/n:1POLXP1000DR
Fits UTV Models:
& XP 1000
4. Front Wiper Kit (P/N 1POLXP1000WK)
5. Side View Mirrors (P/N: 9PM5)
6. Door Restraint Kit (P/N: 1POLXP1000GS)
Approximate Product Specifications
Weight: 56.5 lbs.
Cab Width: 61 inches
Download a digital copy of your installation
instructions online at Curtiscab.com/literature/
Curtis strives to continuously improve our products,
technical documentation, etc. Therefore, the
installation manual for this product may have been
updated after your product was packaged. The
latest revision of the installation manual can always
be found at the website above.
1 of 9
Rev. A, 06/30/2021
p/n: IM-1POLXP1000DR

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Summary of Contents for Curtis 1POLXP1000DR

  • Page 1 Therefore, the Curtis encourages all customers to register their installation manual for this product may have been Curtis products. However, failure to do so will not updated after your product was packaged. The diminish right to warranty. Curtis Industries does not latest revision of the installation manual can always sell or share your information with anyone else.

  • Page 2: Table Of Contents

    BOLT TORQUE SPECIFICATIONS ............. 8-9 WARNINGS, TIPS, & REQUIRED TOOLS Curtis cabs, kits, and accessories feature an assembly of parts designed for your vehicle which require adjustment and alignment of components to accommodate vehicle variations and provide proper weather protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the installation and owner’s manual fully prior to installing the door kit.

  • Page 3: Kit Installation

    3 of 9 KIT INSTALLATION STEP 1: (VEHICLE PREP) If installing multiple Curtis Polaris Ranger 1000 kits, install in the following order. 1.Doors 2.Windshield 3.Rear Panel 4.Roof If the vehicle’s nets are not installed on your vehicle, skip to Step 1.6 on the next page.
  • Page 4 4 of 9 KIT INSTALLATION STEP 1: (VEHICLE PREP, continued) 1.6 Use black silicone to seal the entire front ROPS joint shown in Figure 1.6. Note: A significant amount of water will enter the vehicle through this seam if this step is not taken. 1.7 Repeat steps 1.1 to 1.6 on right side net assembly STEP 2: (KIT INSTALLATION) 2.1 Per figure 2.1, install striker pin assembly on the...
  • Page 5 5 of 9 KIT INSTALLATION STEP 2: (KIT INSTALLATION CONT’D) 2.5 See figures 2.5a & 2.5b. Loosen the door hinges to Loosen Door Hinges allow for adjustment later. Hang the left door on the hinges. While lifting up and forward on the door handle, line up the door latch with the striker Adjustment pin and carefully attempt to latch.

  • Page 6: Cab Features & Operation

    6 of 9 KIT FEATURES & OPERATION LIFT-OFF DOORS For added ventilation, the doors on the Ranger 1000 door kit lift off in seconds without tools. To lift off: 1) Rotate the doors 90° to the ROPS and lift. Also, remove the hinge washers and store in a plastic bag.

  • Page 7: Service Parts

    7 of 9 POLARIS RANGER 1000 DOOR KIT SERVICE PARTS DOOR, LEFT DOOR CURTAIN, LEFT DOOR HINGES (SLEEVE) P/N: 8SV-112-00062-L P/N: 8SV-WA-00458-L & 8SV-WA-00458-R P/N: 8SV-107-00045-L Left Right DOOR, RIGHT SET OF HINGE PIN MOUNTING PLATES (4) DOOR CURTAIN, RIGHT P/N: 8SV-107-00045-R P/N: 8SV-112-00062-R P/N: 8SV-WA-00462...

  • Page 8: Bolt Torque Specifications

    8 of 9 Torque Specs. for Structural Bolts This page is for use primarily when dealing with high-strength vehicle fasteners such as ROPS hardware that hold the structure together for safety. This page can also be used for other solid metal-to-metal joints. Do not use these high torque values on any of the following applications involving: tubing, plastic, nylon or rubber washers, threaded inserts, etc..
  • Page 9 Tightening of Non-Structural Bolts For light or medium duty fastening, Curtis recommends using a general industry standard of tightening until snug and then giving an additional one quarter turn of the tool as deemed reasonable for the application (i.e.: at the installer’s discretion).