Custom Overlay Frame - KitchenAid KUWL204ESB Use & Care Manual

Custom Overlay Frame

If you plan to install a custom overlay frame, you will need to
create the frame yourself or consult a qualified cabinetmaker or
carpenter. See dimension drawings for frame specifications.
IMPORTANT:
The thickness of the overlay frame must be ³⁄₄" (19 mm).
■
■
The overlay frame must not weigh more than 10 lbs (4.54 kg).
Overlay frames weighing more than recommended may
cause damage to your appliance.
■ Overlay frame drawings show the rear view of the frame.
Overlay Frame Dimensions—Rear View
1. Create a custom overlay frame using the dimensions shown.
³⁄₄
2 "
(7.0 cm)
¹⁄₂
"
(1.4 cm)
⁄
11
2 "
16
⁷⁄₈
4 "
(6.8 cm)
(12.4 cm)
3"
(7.7 cm)
⁵⁄₈
4 "
³⁄₈
(11.7 cm) 2 "
(6.1 cm)
¹⁄₂
"
(1.4 cm)
³⁄₄
2 "
(7.0 cm)
Door Hinge Holes
■ The views of the top and bottom hinge pin hole show a right-
hand hinge. Mirror the image for a left-hand hinge.
■ We recommend using a C-clamp and two pieces of scrap
wood (front and back) to help reinforce the overlay frame
when drilling the hinge pin holes.
³⁄₄
23 "
(60.3 cm)
Top
¹⁄₂
3 "
(9.0 cm)
Hole
3"
(7.7 cm)
³⁄₄
17 "
(45.0 cm)
29
(75.8 cm)
³⁄₄
22 "
(57.8 cm)
¹⁄₂
3 "
(9.0 cm)
Bottom
1. Using a ³⁄₈" brad point doweling drill bit, drill a hole,
¹⁄₄" (7.0 mm) deep, into the top of the overlay frame for
the top hinge pin. Remove the excess wood surrounding
the hole by using the rotary tool to complete the hinge
depression as shown.
¹⁄₂" (13.5 mm)
2. Using a ³⁄₈" brad point doweling drill bit, drill a hole,
³⁄₈" (10 mm) deep, in the bottom of the overlay frame for the
bottom hinge pin. Remove the excess wood surrounding the
hole by using the rotary tool to complete the hinge
depression as shown.
¹³⁄₁₆
"
³⁄₈" ( 10 mm)
³⁄₈" ( 9.5 mm)
¹⁄₂" (13.5 mm)
¹⁄₂" (12.7 mm)
Top View
¹⁄₂" (13.5 mm)
A
Front Surface
Depth
Back Surface
¹⁄₄"
³⁄₈" (9 mm)
(7.0 mm)
⁄₈
A. Diameter ³ " (9 mm)
Front
¹⁄₄"
(7 mm)
³⁄₈" (9 mm)
Bottom View
³⁄₈"
Depth
³⁄₈"
Depth
( 10 mm)
( 9.5 mm)
Back Surface
Back Surface
Front Surface
Front Surface
A
A
¹⁄₂" (13.5 mm)
¹⁄₂" (12.7 mm)
⁄₈
A. Diameter ³ " (10 mm)
³⁄₈" (10 mm)
³⁄₈" (10 mm)
Front Surface
5 5