Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2004 T –...
Page 2: Table Of Contents
CONTENTS SAFETY INFORMATION ................ 2-1 SPECIFICATIONS .................. 3-1 TABLE OF SIGNAL SUPPORTED ............4-1 PANEL FACILITIES ................5-1 CONTRAST OF MISCELLANEOUS PARTS .......... 6-1 HOW TO DIAGNOSE THE PDP MODULE ..........7-1 TROUBLESHOOTING ................8-1 METHOD OF ADJUSTMENTS ............... 9-1 METHOD OF DISASSEMBLY ..............
Page 3: Safety Information
SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
Page 4 PRODUCT SAFETY NOTICE With the AC plug removed from an AC power source, place a Many electrical and mechanical parts in PIONEER set have jumper across the two plug prongs. Turn the AC power switch on. special safety related characteristics. These are often not evident...
Page 7 [Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
Page 8: Specifications
SPECIFICATIONS PDP-614MX...
Page 9 PRO-1410HD...
Page 10: Table Of Signal Supported
TABLE OF SIGNAL SUPPORTED PDP-614MX...
Page 12 PRO-1410HD...
Page 14: Panel Facilities
PANEL FACILITIES PDP-614MX...
Page 16 PRO-1410HD...
Page 18: Contrast Of Miscellaneous Parts
For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 7 CONTRAST TABLE for PDP-614MX PDP-614MX/LUC and PX-61XM3A are constructed the same except for the following: Part No. Symbol...
Page 19 Not used 7S801711 SHT003 NOTICE SHEET US(PDP) 78038622 Not used PK14 CARTON BOX(61XM3) 29MS3091 Not used PK14 CARTON BOX T(PDP-614MX) Not used 29M01051 PK16 REM-T HAND UNIT RP-114 3S120221 Not used PK16 REM-T HAND UNIT AXD1498 Not used 3S120241 PK31...
Page 20 7 CONTRAST TABLE for PRO-1410HD PRO-1410HD/LUC and PX-61XM3A are constructed the same except for the following: Part No. Symbol Mark Symbol and Description Remarks PX-61XM3A PRO-1410HD/LUC PWB ASSYS MAIN1 PWB ASSY 937G3M01 937J9M01 232C PWB ASSY 937F7SA1 937J9SA1 CTL PWB ASSY 937F7SB1 937J9SB1 PWR PWB ASSY...
Page 21 Part No. Symbol Mark Symbol and Description Remarks PX-61XM3A PRO-1410HD/LUC PRINTED & PACKING MATERIALS SHT001 INFORMATION 61XM3A 7S801371 Not used SHT002 OPERATION 50XM4A/61XM3A 7S801381 Not used SHT002 INSTRUCTIONS PRO-1410HD Not used 7S801721 SHT003 NOTICE SHEET US(PDP) 78038622 Not used PK05 CUSHION(TL) 29MS2611 Not used...
Page 22: How To Diagnose The Pdp Module
HOW TO DIAGNOSE THE PDP MODULE (PDP-NP61C2MF01) 1. List of tools required for repair 2. Points of failure diagnosis for a Board Assy (PKG) 3. Replacement method of a Board Assy (PKG) and notes on replacement 4. Adjustments after replacement of parts in the module 5.
Page 23 2. Points of failure diagnosis for a Board Assy (PKG) The fuses and/or fusible resistors shown in the photos below may be blown by electric surges caused by a failure. In such a case, replace the corresponding PKG. Failure diagnosis of the Scanning PKG Fusible resistor (R12) located Glass fuses (F1 and F2) at the upper-left corner of the...
Page 24 Failure diagnosis of the Scanning IC Check with a tester the resistance value between any pins indicated as NEGA and POSI of the connector in the photos below. If a positive and a negative pin of the connector on the Scanning Relay PKGs are short-circuited and remains short-circuited even after the connectors on the Scanning PKG and Scanning Relay PKG are disconnected, the Scanning IC on the Scanning Relay PKG is in failure.
Page 25 Failure diagnosis of the Data HIC Failure symptom: The image in any block of the screen is not displayed. Check with a tester between Pin 5 or 6 (Vd line of Data IC) and ground of each Signal Relay PKG. OK: Open NG: Short- circuited,...
Page 26 3. Replacement method for a Board Assy (PKG) and notes on replacement Preparation Place a cushion on the workbench and set the module to be repaired on it. Note: With the glass surface facing downward, be sure that the entire glass surface is against the cushion.
Page 27 How to remove/reattach the Board Assy (PKGs) Notes: · Be sure not to drop a screwdriver or screw on a PKG or a cable. · When removing/reattaching a screw, be sure not to leave any tiny metal shavings, because they may cause a failure. ·...
Page 28 Confirmation of connector connection and locking statuses : OK : NG Between the Data IC and Signal Between the Signal Relay PKG Between the Signal Relay PKG Between the panel and Relay PKG (photo) (photo) and Digital PKG and Digital PKG (photo) Common PKG (photo) Between the Scanning PKG Between the Signal Relay PKG...
Page 29 4. Adjustments after replacement of parts in the module After the module has been reassembled, adjust the panel-drive voltages as indicated below: Check Vbw, Vsw, and Vp voltages (values specific for each panel) indicated on the drive- voltage label. Common PKG Scanning PKG Vbw Vsw Vp Vbw Vsw Vp...
Page 30 Vp adjustment inside the Scanning PKG Points to measure: Voltage between TP32 and GND (chassis GND) on the Scanning PKG Adjustment method: Adjust VR1 so that the Vp value of TP32 becomes in the range of ±1.5 V of the Vp value indicated on the drive-voltage label. Scanning PKG TP32 Vbw adjustment inside the Scanning PKG...
Page 31 5. Operation check After replacing the module or parts inside the module, perform aging for 30 minutes or more while displaying a fully white screen. After that, check the screen by displaying a fully red, fully green, and fully blue screen, color bars, and gray scale.
Page 32 7-11...
Page 33: Troubleshooting
TROUBLESHOOTING • Problems in the power supply, such as “Failure in Power ON” or “LED flashing or lighting (alarm display)” → 1. Go to Power failure (P8-2). • Problems in the images, such as “No pictures available” → 2. Go to Image errors (P8-8). •...
Page 34 (Caution) If any abnormality is sensed in such a 1. Power failure manner that the LED flashes or lights, all the power lines other than those of 7Vdc (M+7V) and 5Vdc (M+5V) are automatically (1) The power supply is not turned on. turned off in about 10 seconds.
Page 35 (2) Blinking in green Alarm of te mperature sensor error  Blinking in green (intervals of 2 seconds) Turn off the main power supply. Pressing the [MENU] key of the product, turn on the main power supply to cancel alarming. FAN SET Press the remove control keys in the sequential order of [POWER ON] →...
Page 36 Alarm of fan error  FAN SET FAN MODE CONT ENA – FAN OFF/L – CONT UP – Blinking in green (intervals of – CONT TIME – 0.5seconds) – UP STEP FAN SAVE DOWN STEP PLE SAVE READ TIME T ALM TEMP LEVEL RET TME Turn off the main power supply.
Page 37 (3) Blinking in red (Alarm of temperature error) Since the internal temperature is too high in the product, the temperature protector has been actuated. In such a case, the following actions should be taken immediately: 1. Turn off the main power supply and pull out the power cord from the wall outlet. 2.
Page 38 (4) Alternation blinking in red and green (Alarm of PDP error) (Caution) How to reset the alarming condition Pressing the [Input Select] key of the product, turn on the main power supply of the main unit. In this state, keep pressing the [Input Select] key for more than 2 seconds until alarming is canceled.
Page 39 (5) Lighting in green, and then in red (Alarm of power voltage error) Unlike [lighting in red] in the STANDBY mode, [lighting in green] continues for about 30 seconds without any output of images and audio signals. Since then, the mode turns into [lighting in red]. (Caution) How to reset the alarming condition The Lighting in red alarming condition can be reset when an...
Page 40 2. Image errors (Caution) Typical abnormal images are shown below. All errors do not always fall on these error samples. (1) Image burn and deterioration in brigh tness Residual images are seen without signal entry. This is not a fault. No signal Deterioration in brightness This is not a fault.
Page 41 (4) Wrong lighting Wrong lighting The PDP is fault. (Refer to P7-1 "HOW TO DIAGNOSE THE PDP MODULE".) All-black signal Dot errors change with no continuity. All-black signal (5) Dark images [Other than the deterioration in brightness as per (1) above] The images are dark even with an all-white input The PDP is fault.
Page 42 All-white signal All-white signal Defect in the block unit The PDP is fault. (Refer to P7-1 "HOW TO DIAGNOSE THE PDP MODULE".) All-white signal All-white signal 8-10...
Page 43 (7) Defect in vertical lines Defect in vertical lines The PDP is fault. (Refer to P7-1 "HOW TO DIAGNOSE THE PDP MODULE".) All-white signal All-white signal All-white signal Block defect The PDP is fault. (Refer to P7-1 "HOW TO DIAGNOSE THE PDP MODULE".) All-white signal 8-11...
Page 44 All-white signal All-white signal 8-12...
Page 45 (8) No pictures [(Caution) The voltage outputs of Vs = 170V and Vd = 64V, 5Vdc are always generated, but the LED is not flashing or lighting for alarming. However, the voltage values can differ according to the MODULE.] No picture is displayed. Make the setting of OFF→...
Page 46 3. Audio errors (Caution) In regard to the method of audio input setting, refer to the specifications and the instruction manual to confirm that all the setting is free from errors. Since then, troubleshooting can be carried out. It must be noted that the protector functions and no audio output is available if the opposing electrodes of the speaker output or the speaker output and the ground (GND) are short-circuited.
Page 47 4. Remote control not effective (1) The wired remote control is not effective. When a single item is used  (Caution) The wired remote control is not effective if the setting of [PLE LINK], or [Repeat TIMER] is ON, or if the The wired remote control is not setting of [ID NUMBER] has been made.
Page 48 (2) The wireless remote control is not effective. (Caution) Since the detection of “wired” or “wireless” is conducted for the remote control through the remote terminal, it is necessary to pull out the remote control cable from the remote terminal, without fail. Troubleshooting should be carried out after confirming that “IR REMOTE”...
Page 49 5. The closed caption (CC) is displayed incorrectly. (PX-*****A only) (Caution) Only the models for North America. The PCB-5044 (CCD PWB) is not installed in other models. Checks are needed by applying a signal output to the video input circuit, which is equivalent to the closed caption.
Page 50 3.3V <Fig. 1 CCD PWB Pattern Diagram> 8-18...
Page 51 Check point MAIN PWB 8-19...
Page 52 232C PWB 8-20...
Page 53 CLT PWB 8-21...
Page 54 PWR PWB 8-22...
Page 55 LED PWB 8-23...
Page 56 SENB PWB 8-24...
Page 57 SENC PWB 8-25...
Page 58 SEND PWB 8-26...
Page 59 AUDIO PWB 8-27...
Page 60 CCD PWB (PX-*****A only) 8-28...
Page 61: Method Of Adjustments
METHOD OF ADJUSTMENTS ■Adjusting conditions Adjustments should be carried out in the procedures of A to C specified below. However, any adjustments other than the items A to C below are not required. When the “PDP module (PDP-NP61C2MF01)” is replaced, adjustments should conform to the adjusting items of [1 and 2] specified below.
Page 62 2. Adjustment of the power unit (Using a screwdriver for general-purpose adjustments) 2-1. Adjustment of the Vs voltage (1) Enter a color bar input by means of either video signal of VIDEO input, or DVD/HD input, or RGB input, and turn on the power switch of the main unit. (2) Turn the volume control (RV6) in the power unit and make adjustments until the voltages of CH2 and CH1 (D, GND) of the power unit attain the voltage values specified for the PDP (Vs value of the voltage regulation indicator label on below the figure) ±1V.
Page 63 * Top view of the power unit (Adjustment VR location) D.GND Adjustmen t of 5V D+70 ADJ Adjustment of D+3.3 ADJ the Vs voltage D+5 ADJ D+170 ADJ Adjustment of the Vd voltage...
Page 64 (1) Press the keys in the order of [POWER ON] → [POWER ON] → [EXIT] → [DISPLAY] in order to enter the factory adjustment menu. (2) Press the [MENU/ENTER] key to select the [MONITOR INFORMATION] No. menu. (Example : PDP -614MX) MONITOR INFORMATION MODEL NAME PDP-614MX SERIAL/NUMBER SOFT WARE VERSION F123 USAGE TIME 00000H...
Page 65 (Example) When entering a serial number of [DISS00001XX] Move the POSITION/CONTROL keys of [ ] and [ ] to select [2].  MONITOR INFORMATION MODEL NAME PDP-614MX SERIAL/NUMBER SOFT WARE VERSION F123 USAGE TIME 00000H T1 025 T2 025 T3 025...
Page 66 ] to select [DESTINATION ALPHABETS] shown below. (The asterisks * shown below denote the numerals or the characters.) J : PDP-615PRO : Specifications for use in Japan A : PDP-614MX / PRO-1410HD : Specifications for North America G : PDP-615EX : Specifications for European countries...
Page 67 FUNCTION SCART SAFEL MODE--- SHIP PLE TEST OFF -- LIMIT-VD VD2 VLIM LIMIT-PC VD2 YCORB GAMMA MD VD2 YCOREN ON VOL OFFSET VD2 CORB FHCRT COMP VD2 COREN ACTVH TIME VD OUT PSC-T ROTATE PTN EXT-PC BLUE GAIN [MENU/ENTER] NEXT [EXIT] PREV (4) Press the keys of the remote control in the order of [POWER ON] →...
Page 68 PX-42XM3/42XR3 Series: 42-WXGA, PX-50XM4/50XR4 Series: 50-WXGA, PX-61XM3/61XR3 Series (PDP-614MX, PRO-1410HD): 61-WXGA, 3. Initial setting values for the Factory shipment setting menu The table shown below specifies only the items that can be changed in the factory adjusting mode. Therefore, any setting values of the items not specified below cannot be modified.
Page 69 [Materials for reference] 1. Signal generator (1) Digital RGB , Component signal generator • Equivalent to the VIDEO GENERATOR LT1615 (made by LEADER) • Equivalent to the PANEL LINK ADAPTER LT9217 (made by LEADER) • Equivalent to the VIDEO ENCODER LT1606 (made by LEADER) (2) NTSC signal generator •...
Page 70 4. RGB inputs 1) Horizontal sync period Video signal 0.7Vp-p Sync signal TTL level Positive/negative polarity 2) Vertical sync period Video signal 0.7Vp-p Sync signal TTL level Positive/negative polarity For the respective inspection signals, the above “a” to “j” shall be listed on the next page and thereafter. 9-10...
Page 71 5. RGB/PC signal timing table (Caution 1) For HDCP non-application products, the signals of the PC mode 1 ~ 89 can be received. For HDCP application products, the signals of the PC mode 1 ~ 98 can be received. (Caution 2) The received PC mode number specified below is displayed in the memory column of the user menu “Information.”...
Page 72 PC mode Signal name MAC@13" VESA VESA VESA 480@72Hz 480@75Hz 480@85Hz Definition 640*480 640*480 640*480 640*480 Dot clock frequency (MHz) 30.24 31.5 31.5 36.0 H frequency (kHz) 37.861 37.5 43.269 V frequency (Hz) 66.667 72.809 85.008 H total (uS) 28.571 26.413 26.667 23.111...
Page 73 PC mode Signal name VESA VESA VESA VESA VESA 600@56Hz 600@60Hz 600@72Hz 600@75Hz 600@85Hz Definition 800*600 800*600 800*600 800*600 800*600 Dot clock frequency (MHz) 49.5 56.25 H frequency (kHz) 35.156 37.879 48.077 46.875 53.674 V frequency (Hz) 56.25 60.317 72.188 85.061 H total (uS) 28.444...
Page 74 PC mode Signal name MAC@16" I/O data wide VESA wide (NEC1) Definition 832*624 852*480 848*480 Dot clock frequency (MHz) 57.2832 34.006 33.75 H frequency (kHz) 49.725 31.722 31.02 V frequency (Hz) 74.55 59.966 H total (uS) 20.111 31.524 32.237 (dots) 1152 1072 1088...
Page 75 PC mode Signal name VESA wide VESA VESA (NEC4) 768@60Hz 768@70Hz Definition 1360*768 1024*768 1024*768 Dot clock frequency (MHz) 85.5 H frequency (kHz) 47.712 48.363 56.476 V frequency (Hz) 60.015 60.004 70.069 H total (uS) 20.959 20.677 17.707 (dots) 1792 1344 1328 H display period (uS)
Page 76 PC mode Signal name VESA VESA MAC@19" VESA VESA 768@75Hz 768@85Hz 1024@60Hz 1024@75Hz Definition 1024*768 1024*768 1024*768 1280*1024 1280*1024 Dot clock frequency (MHz) 78.75 94.5 H frequency (kHz) 60.023 68.677 60.24 63.981 79.976 V frequency (Hz) 75.029 84.997 74.93 60.02 75.025 H total (uS) 16.66...
Page 77 PC mode Signal name IDC-3000G IDC-3000G HDTV-J DTV (480P) DTV (720P) PAL 625P NTSC 525P Definition 768*576 640*480 1920*1035 644*483 1280*720 Dot clock frequency (MHz) 29.687 24.39 74.25 24.37 74.25 H frequency (kHz) 31.389 31.47 33.75 31.469 45.000 V frequency (Hz) 59.9 59.94 H total (uS)
Page 78 PC mode Signal name HDTV-W MAC@21" VESA 1024@85Hz Definition 1920*1080 1152*870 1280*1024 Dot clock frequency (MHz) 74.25 157.5 H frequency (kHz) 33.75 68.681 91.146 V frequency (Hz) 75.062 85.024 H total (uS) 29.630 14.560 10.971 (dots) 2200 1456 1728 H display period (uS) 25.859 11.520 8.127...
Page 79 PC mode Signal name I/O data I/O data I/O data I/O data I/O data 480@100Hz 480@120Hz 600@100Hz 600@120Hz 768@100Hz Definition 640*480 640*480 800*600 800*600 1024*768 Dot clock frequency 42.506 51.008 66.022 79.942 111.987 (MHz) H frequency (kHz) 51.089 61.307 62.998 75.703 80.451 V frequency (Hz)
Page 80 PC mode Signal name I/O data I/O data RCA-STB DTV(570P) 768@120Hz 1024@100Hz 4800@71Hz 1080A Definition 1024*768 1280*1024 1280*1024 1920*1034 768*576 Dot clock frequency (MHz) 132.953 190.908 29.538 H frequency (kHz) 95.512 108.47 75.12 33.75 31.25 V frequency (Hz) 119.39 100.06 71.204 H total (uS) 10.47...
Page 81 PC mode Signal name VESA I/O data I/O wide VESA VESA 864@75Hz W_XGA@56Hz 1200@60Hz 1200@65Hz Definition 1152*864 1280*768 1376*768 1600*1200 1600*1200 Dot clock frequency (MHz) 76.064 87.34 175.5 H frequency (kHz) 67.5 45.064 48.307 81.25 V frequency (Hz) 56.187 59.934 H total (uS) 14.815 22.192...
Page 82 PC mode Signal name VESA VESA VESA 1200@70Hz 1200@75Hz 1200@85Hz 1024@72Hz 900@66Hz Definition 1600*1200 1600*1200 1600*1200 1280*1024 1152*900 Dot clock frequency (MHz) 202.5 229.5 92.941 H frequency (kHz) 87.5 93.75 106.25 78.130 61.796 V frequency (Hz) 72.009 65.95 H total (uS) 11.429 10.667 9.412...
Page 83 PC mode Signal name VESA VESA VESA 900@76Hz 768@60Hz 960@60Hz 960@60Hz 1050@60Hz Definition 1152*900 1024*768 1280*960 1280*960 1400*1050 Dot clock frequency (MHz) 105.561 148.5 H frequency (kHz) 71.710 49.716 85.938 63.981 V frequency (Hz) 76.047 60.043 85.002 60.020 H total (uS) 13.945 20.114 16.667...
Page 84 PC mode 66~74 Signal name Definition Dot clock frequency (MHz) H frequency (kHz) V frequency (Hz) H total (uS) (dots) H display period (uS) (dots) H front porch (uS) (dots) H sync pulse width (uS) (dots) H back porch (uS) NOT USED (dots) V total (mS)
Page 85 PC mode Signal name 1080I W_XGA 400H 350H 50Hz Definition 1920*1080 1280*768 720*400 720*350 Dot clock frequency (MHz) 74.25 81.0 28.3 28.3 H frequency (kHz) 28.125 47.99 31.5 31.5 V frequency (Hz) 59.34 70.1 70.1 H total (uS) 35.556 20.84 31.78 31.78 (dots)
Page 86 PC mode Signal name 720P 1080P 720P 1080I 24Hz 24Hz 50Hz 48Hz Definition 1280*720 1920*1080 1280*720 1920*1080 Dot clock frequency (MHz) 74.176 74.176 74.25 74.1758 H frequency (kHz) 17.982 26.973 37.5 26.973 V frequency (Hz) 23.976 23.976 37.074 H total (uS) 55.611 37.704 26.667...
Page 87 PC mode Signal name 480i(60Hz) DTV(480P) DTV(480P) DTV(720P) Definition 720*480Hz 640*480Hz 720*480Hz 1280*720Hz Dot clock frequency (MHz) 27.000 25.175 27.000 74.250 H frequency (kHz) 15.734 31.469 31.469 45.000 V frequency (Hz) 59.94 59.940 59.94 60.000 H total (uS) 16.555 31.777 31.777 22.222 (dots)
Page 88 PC mode Signal name HDTV-W Definition 1920*1080Hz Dot clock frequency (MHz) 74.250 H frequency (kHz) 33.750 V frequency (Hz) 60.000 H total (uS) 29.629 (dots) 2200 H display period (uS) 25.859 (dots) 1920 H front porch (uS) 1.185 (dots) H sync pulse width (uS) 0.592 (dots) NOT USED...
Page 89: Method Of Disassembly
6. Class A or Class B in the text is applicable to the models specified below. CLASS A: PX-61XM3J,61XM3A,61XM3W,61XM3G, CLASS B: PDP-614MX,PRO-1410HD,PX-61XR3A,61XR3W,61XR3G 1. Outlined method of disassembly The outlined procedures for the disassembly of the major parts are shown below (disassembled in the direction of In regard to the details of disassembly, cautions, etc., refer to the method of replacement for each part [page indicated in ( )].
Page 90 2. STAND (1)SRW32 (1)SRW32 (1)SCREW M6*50 4p CBIPS*4*12*15KF (1)SCREW M6*50 4p CBIPS*4*12*15KF 24N04471 *12p 24N04471 *12p (2)PX-61ST1U-ST (2)PX-61ST1U-ST 10-2...
Page 91 3. BACK COVER (5)SRW33 (5)SRW33 PL-CPIMS*4*12*15KFE PL-CPIMS*4*12*15KFE 29N01431 *14p 29N01431 *14p (1)SRW34 (4)SRW32 (1)SRW34 (4)SRW32 PL-CPIMS*4*16*3KF CBIPS*4*12*15KFE PL-CPIMS*4*16*3KF CBIPS*4*12*15KFE 910E4066 *4p 29N01401 *12p 910E4066 *4p 29N01401 *12p (2)M18 HANDLE (2)M18 HANDLE 29F00591 *2p 29F00591 *2p M31 GS COVER M31 GS COVER 29H02782 29H02782 M57 NAME PLATE...
Page 92 4. CHASSIS ASSY (6)SRW05,06 PL-CPIMS*6*20*15KFE (6)SRW05,06 PL-CPIMS*6*20*15KFE 29N01451 *10p 29N01451 *10p (5)CONNECTOR 4p (5)CONNECTOR 4p (7)SRW07,08,09,11,13 (7)SRW07,08,09,11,13 (Caution) Remove the ferrite (Caution) Remove the ferrite PL-CPIMS*4*12*15KFE PL-CPIMS*4*12*15KFE core first. core first. 29N01441 *22p 29N01441 *22p (4)CONNECTOR (4)CONNECTOR (3)SRW17 TP-M3*6*3KF (3)SRW17 TP-M3*6*3KF 24N04581 24N04581 (Caution) For mounting, it should...
Page 93 5. PDP (4)CN-PH CN 9P(PH) 360W,1007-20 (4)CN-PH CN 9P(PH) 360W,1007-20 (5)PDP PDP-NP61C2MF01AA (5)PDP PDP-NP61C2MF01AA 7SW9W008 7SW9W008 3S361002 3S361002 (3)CN-PD CN 10P(PD) 920W,1007-20 (3)CN-PD CN 10P(PD) 920W,1007-20 7SW0W010 7SW0W010 (2)CN-AD CABLE 31P L390 (2)CN-AD CABLE 31P L390 7S530036 7S530036 (1) SCREW (1) SCREW (Caution) This screw is used (Caution) This screw is used...
Page 94 6. F-BRACKET(IN) /FILTER (Caution) Once the shielding tape and the cushion are removed, they must not be used again because their adhesive strength has been reduced. (4)M33 F-BRACKET T(IN) (4)M33 F-BRACKET T(IN) 29H02951 29H02951 M49 CUSHION(686*10*T5) M49 CUSHION(686*10*T5) 29J01181 *4p 29J01181 *4p * Used in common for top and bottom * Used in common for top and bottom...
Page 95 7. FILTER(CLASS A) (Caution) No SHIELDING TAPE has been stuck to the service part FILTER. Therefore, in the case of filter replacement, please order the SHIELDING TAPE and stick it as illustrated below. (Caution) Once the shielding tape is removed, it must not be used again because its adhesive strength has been reduced. SHIELDING TAPE (Caution) Once the shielding tape is removed, it must not be used again because its adhesive strength has been reduced.
Page 96 8. F-BRACKET(OUT) ASSY (2)FRONT PANEL ASSY (2)FRONT PANEL ASSY (1)F-BRACKET (OUT) ASSY (1)F-BRACKET (OUT) ASSY M21 CORNER PIECE RT 29F00741 M20 CORNER PIECE LT 29F00731 (Caution) Insertion is possible by sliding it (Caution) Insertion is possible by sliding it from bottom to top. from bottom to top.
Page 97 9. LED PWB/CTL PWB/F-BRACKET B(OUT)/COVER CTL/CONTROL BUTTON (5)CONNECTOR (5)CONNECTOR (6)SRW02 TP-M3*6*3KF (6)SRW02 TP-M3*6*3KF (2)A03 CTL PWB ASSY 24N04581 *2p (2)A03 CTL PWB ASSY 24N04581 *2p 937F7SB1 937F7SB1 (8)CONNECTOR (8)CONNECTOR (3) M26 CLASS A CONTROL BUTTON:29G00311 (3) M26 CLASS A CONTROL BUTTON:29G00311 CLASS B CONTROL BUTTON-S:29G00331 CLASS B CONTROL BUTTON-S:29G00331 (7)A05 LED PWB ASSY...
Page 98 10. FRONT PANEL (1)M50 INDICATOR(50XM3) (1)M50 INDICATOR(50XM3) 29K00421 29K00421 (Caution) For removal, it comes off when it is pressed (Caution) For removal, it comes off when it is pressed strongly from the rear side of the front panel. For installation, strongly from the rear side of the front panel.
Page 99 11. STAND (modification) (1)SRW32 (1)SRW32 (3)COVER POST 1p*2 (3)COVER POST 1p*2 CBIPS*4*12*15KF (1)SCREW M6*50 2p*2 (1)SCREW M6*50 2p*2 CBIPS*4*12*15KF 24N04471 *12p 24N04471 *12p (6) Fit it, using the screw that (6) Fit it, using the screw that has been removed as per (1). (2) PL-CPIMS*4*12*15KF 1p*2 has been removed as per (1).
Page 100 12. BACK COVER (modification) (Caution) The illustration below shows a case when the STAND has been removed. (1)SRW32 (1)SRW32 CBIPS*4*12*15KFE CBIPS*4*12*15KFE 29N01401 *12p 29N01401 *12p (2)FRONT PANEL ASSY (2)FRONT PANEL ASSY 10-12...
Page 101 13. TERMINAL PANEL M SUB ASSY (5)SRW25 TP-M3*6*3KF (5)SRW25 TP-M3*6*3KF 24N04581 *3p 24N04581 *3p (6)SRW17 TP-M3*6*3KF (6)SRW17 TP-M3*6*3KF 24N04581 *4p 24N04581 *4p (3)SRW17 TP-M3*6*3KF (3)SRW17 TP-M3*6*3KF 24N04581 24N04581 (Caution) It should be tightened (Caution) It should be tightened together with the round terminal together with the round terminal of the AD cable.
Page 102 14. TERMINAL PANEL M /MAIN PWB (Caution) Please note that no DS connector is furnished even though the MAIN PWB is ordered. (6)A01 MAIN 1 PWB ASSY (6)A01 MAIN 1 PWB ASSY Refer to Parts List Refer to Parts List (Caution) After sticking the TERMINAL (Caution) After sticking the TERMINAL SHEET to the TERMINAL PANEL, push...
Page 103 15. TERMINAL PANEL S/ 232C PWB (4)A02 232C PWB ASSY (4)A02 232C PWB ASSY 937F7SA1 937F7SA1 (3)SRW19 SCREW(UNC4-40/4-40) (3)SRW19 SCREW(UNC4-40/4-40) 32990229 *2p 32990229 *2p (Caution) Use a hexagon head driver (Caution) Use a hexagon head driver (opposite side distance 5mm). (opposite side distance 5mm).
Page 104 16. COVER SW/POWER BUTTON/PWR PWB (1)SRW28 TP-M3*6*3KF (1)SRW28 TP-M3*6*3KF 24N04581 *2p 24N04581 *2p (3)M25 POWER BUTTON(50XM3) (3)M25 POWER BUTTON(50XM3) 29G00281 29G00281 (2)M19 COVER SW (2)M19 COVER SW 29F00721 29F00721 (4)A04 PWR PWB ASSY (4)A04 PWR PWB ASSY 937F7SC1 937F7SC1 Rear side (Caution) Positioning pin Use it in (Caution) Positioning pin Use it in the case of reassembly.
Page 105 17. TERMINAL PANEL B SUB ASSY (1)CONNECTOR 3p (1)CONNECTOR 3p M47 SILICONE SHEET M47 SILICONE SHEET (AUDIO) T (AUDIO) T 29J01291 29J01291 Peel off the separator that Peel off the separator that is stuck to the rear side of the is stuck to the rear side of the M71 AUDIO HEAT SINK M71 AUDIO HEAT SINK...
Page 106 18. TERMINAL PANEL B/AUDIO PWB/AC INLET (6)E03 AC INLET 10DKDG3S(Y1) (6)E03 AC INLET 10DKDG3S(Y1) 6S760016 6S760016 (Caution) Mount the INLET so (Caution) Mount the INLET so (4)CN-FG CABLE 1P L400 (4)CN-FG CABLE 1P L400 that its label faces upwards. that its label faces upwards. 7S530027 7S530027 (5)CN-PI CN 2-WP(PI) 360W,1672-18...
Page 107 19. POWER UNIT (2)PSU POWER UNIT (2)PSU POWER UNIT 3S110161 3S110161 (1)SRW14 PL-CPIMS*4*12*15KFE (1)SRW14 PL-CPIMS*4*12*15KFE 29N01441 *6p 29N01441 *6p 10-19...
Page 108 20. SENB PWB/SENC PWB/SEND PWB/FAN (Caution) For mounting, the FAN should be installed as illustrated. (1)SRW29 TP-M3*6*3KF (1)SRW29 TP-M3*6*3KF 24N04581 24N04581 (8)E01 FAN MOTOR 9G1212M4D03 (8)E01 FAN MOTOR 9G1212M4D03 3S170014 *2p (2)A06 SENB PWB ASSY 3S170014 *2p (2)A06 SENB PWB ASSY 937F7SE1 937F7SE1 (9)E02 FAN MOTOR 9G1212M4D04...
Page 109 21. BRACKET/SHIELD (8)SRW07 PL-CPIMS*4*12*15KFE (8)SRW07 PL-CPIMS*4*12*15KFE (2)SRW 05,06 PL-CPIMS*6*20*15KFE (2)SRW 05,06 PL-CPIMS*6*20*15KFE 29N01441 *10p 29N01441 *10p 29N01451 *10p 29N01451 *10p (Peripheral area of the CHASSIS) (Peripheral area of the CHASSIS) (12)M41 FAN BRACKET (3)SRW10 PL-CPIMS*4*12*15KFE (12)M41 FAN BRACKET (3)SRW10 PL-CPIMS*4*12*15KFE (10)M43 SHIELD (10)M43 SHIELD 29H03031...
Page 110 22. WIRE CLAMP M04 EDGING SADDLE(EDS-1208U) 29C00461 M07 CLAMP(RFCC-625) 29C01721 1p M05 CLAMP(LCT-1S) 29C00551 M01 BUSHING,INSULATOR 24282991 M64 CLAMP(RLWC-2SV0) 29C01901 M09 CLAMP(RBWS-5N) 29C01741 10-22...
Page 111 23. GASKET(CLASS B) (Caution) Gaskets are used only for the CLASS B model. (PDP-614MX, PRO-1410HD) If replacement is intended, the gasket should be carefully stuck without permitting it to protrude from the BACK COVER when this BACK COVER is being mounted.
Page 112 ABELS ABELS (1)Positions of adhesion Stick the labels in the positions on the back cover illustrated below. Dimensions indicated are approximate figures. However, the presence of bends and air bubbles shall be reduced to a minimum. Stick the label on top of the drawing. The backside of characters shall be faced upwards.
Page 113 25. WIRING Wiring Diagram (Front Block) PX-61XM3J PX-61XM3A PX-61XM3W PS-61XR3A PX-61XR3W  x 7, Pass SW. PARTS NAME PARTS NO.Q'TY EDGING SADDLE (EDS-1208U) 29C00461  CLAMP (UAMS-05-2) 29C01751   Pass LD.  Pass SW PX-61XM2P Cabling Diagram (Lower half of the module) Exhaust pipe side AD Cable 10-25...
Page 114 Wiring Diagram (Set)  Pass TM,FB and FC.  Pass of TR. 2 turns  Pass TR,FB and FC.  Pass TM,FB and FC.  Pass of TM. 2 turns  Pass TR,TS and FC.  Pass TM and TR. ...
Page 115: Method Of Packaging
METHOD OF PACKAGING PX-61XM3A A) BRACKET SASSY PK23 WARRANTY ENVELOPE(100*220) 78047921 PK22 EYEBOLTS-M8*15KFE 29N01501 x 2pcs. Put the EYEBOLTS-MB*15KFE in the WARRANTY ENVELOPE(100*220). Then, roll and fasten it with a tape. B) ACCESSORY SASSY PK17 BAG,POLYETHYLENE(150*370) 24813191 BRACKET SASSY PK20 Fold it into an adequate size and BATTERY,DRY CELL R03 UB fasten it with an adhesive tape.
Page 116 C) ACCESSORY BOX (W) SUPPLEMENT SHEET Front paper: SUPPLEMENT SHEET Align its direction and put it in. SUPPLEMENT SHEET SHT003 NOTICE SHEET US (PDP) 78038622 SHT002 OPERATION 50XM4A/61XM3A 7S801381 SHT001 INFORMATION 61XM3A PSC POWER CORD U3 L3.0M L 7S801371 7S552001 (Contained in the bagged state.) PK16 REM-T HAND UNIT RP-114 3S120221 (Contained in a bag.)
Page 117 D) CUSHION, INNER, CARTON BOX PK14 CARTON BOX T(61XM3) 29MS3091 PK06 CUSHION(TC) 29MS2621 Positioned so that the arrow mark PK07 CUSHION(TR) faces the front plane of the set. 29MS2631 Positioned on the right as seen PK05 CUSHION(TL) from the front so that the usage 29MS2611 arrow mark face the front plane Positioned on the left as seen...
Page 118 PARTS LIST Use this parts list with the contrast table[for PDP-614MX, PRO-1410HD]. (Refer to P6-1) Notes: 1. Parts orders must contain model name, parts number and parts name. 2. When you place an order for spare parts, please refer to the respective service manual and mention the right parts number on your P.O.
Page 119 SYMBOL PARTS NAME PARTS NO. Q'TY NOTE FL26 FERRITE CORE ZCAT2032-930 6S170005 FL27 FERRITE CORE ZCAT2032-930 6S170005 FL28 FERRITE CORE ZCAT2032-930 6S170005 FL29 FERRITE CORE ZCAT2032-930 6S170005 FL41 CORE,FERRITE SFT-72SNB 6S170003 FL42 FERRITE CORE(ESD-R-19) 6S170007 FL43 FERRITE CORE ZCAT2032-930 6S170005 *** MECHANISM PARTS *** SRW01 TP-M3*6*3KF...
Page 120 SYMBOL PARTS NAME PARTS NO. Q'TY NOTE NOT USED NOT USED NOT USED NOT USED FRONT PANEL(61XM2) 29D00612 INLET COLLAR 29F00481 HANDLE 29F00591 COVER SW 29F00721 CORNER PIECE LT 29F00731 CORNER PIECE RT 29F00741 CORNER PIECE LB 29F00751 CORNER PIECE RB 29F00761 COVER CTL 29F00781...
Page 121 SYMBOL PARTS NAME PARTS NO. Q'TY NOTE NOT USED CLAMPER,WIRE (D8.3) 24C00101 AUDIO HEAT SINK 29H03561 CUSHION(FILTER) 29J01331 *** PRINTED & PACKING MATERIALS *** POWER CORD U3 L3.0M L 7S552001 SHT001 INFORMATION 61XM3A 7S801371 SHT002 OPERATION 50XM4A/61XM3A 7S801381 SHT003 NOTICE SHEET US (PDP) 78038622 PK01 STOPPER...
Page 122: Parts List
PDP MODULE PARTS LIST (PDP-NP61C2MF01) PART NAME PART No. NOTE NAME VER *1 1 Scanning PKG 1 PKG61C2F1 9S899790 2 PKG61C2G1 9S899669 1 Common PKG 3 PKG61C2C1 05C-27 9S899791 1 Digital PKG PKG61C2C1 05D-27 9S899731 Cf. interchangeability list PKG61C2C1 05C-28 9S899792 PKG61C2C1 05D-28...
Page 123 Board ASSY interchangeability list (in PDP-NP61C2MF01) Note: In the Board ASSY (PKG) replacement, You can exchange it in a version of high rank than a replacement target version besides a compatible version. Digital PKG follows the following list, and exchange it. Replacement Target Version Compatible Version Digital PKG...
Page 124: Connection Diagrams
CONNECTION DIAGRAMS TEMP-SENSOR3 TEMP-SENSOR2 TEMP-SENSOR1 FAN-A FAN-B FAN-C SENC PWB SEND PWB SENB PWB PCB-5042F PCB-5042G PCB-5042E SCL5 SCL5 SCL5 SCL5 SDA5 PX-61XM3/61XR3 Series SDA5 SDA5 SDA5 VDD+5V VDD+5V VDD+5V VDD+5V AU : SHIELD-WIRE M+7V M+7V D.GND D.GND POWER POWER 1,3,5,6,7pin:shield D.GND D.GND...
Page 125: Connector Pin Explanation
CONNECTOR PIN EXPLANATION PX-42VM5/42VP5/42VR5/42XM3/42XR3/50XM4/50XR4/61XM3/61XR3 Series (Caution) The operating voltages specified below are used in common irrespective of the presence of signals. In this case, however, part of the operating voltages (red characters) may change according to the signal conditions when the main power supply is turned on (POWER button ON). Status of LED lighting: ★...
Page 126 Basic operation (Numerical unit: Vdc; except for the case when units are individually indicated) Main power ON AC power ON AC power OFF (POWER button ON) ★ (Power cord (Power cord Power Main power Standby Name Pin No. Pin name Function Signal direction connected to...
Page 127 Basic operation (Numerical unit: Vdc; except for the case when units are individually indicated) Main power ON AC power ON AC power OFF ★ (POWER button ON) (Power cord (Power cord Power Main power Standby Name Pin No. Pin name Function Signal direction connected to...
Page 128 Basic operation (Numerical unit: Vdc; except for the case when units are individually indicated) Main power ON AC power ON AC power OFF (POWER button ON) ★ (Power cord (Power cord Power Main power Standby Name Pin No. Pin name Function Signal direction connected to...
Page 129 Basic operation (Numerical unit: Vdc; except for the case when units are individually indicated) Main power ON AC power ON AC power OFF ★ (POWER button ON) (Power cord (Power cord Power Main power Standby Name Pin No. Pin name Function Signal direction connected to...
Page 130 Basic operation (Numerical unit: Vdc; except for the case when units are individually indicated) Main power ON AC power ON AC power OFF ★ (POWER button ON) (Power cord (Power cord Power Main power Standby Name Pin No. Pin name Function Signal direction connected to...
Page 131: Block Diagram
BLOCK DIAGRAM PX-50XM4/61XM3 Series VIDEO1 Video SW Video SW Video chroma (BNC) (for Loop) Decoder VIDEO2 (RCA) VIDEO3 LPF1 A/D1 Digital signal DVD/HD1 Out1 Processing block (3RCA) LVDS Transmitter I-P converter Video/sync Scaling correction γ RGB2/ Double pic processing DVD/HD2 (5BNC) LPF2 A/D2...
Page 132 BLOCK DIAGRAM PX-50XR4/61XR3 Series VIDEO1 Video SW Video chroma (BNC) Decoder VIDEO2 (RCA) VIDEO3 LPF1 A/D1 Digital signal DVD/HD1 Out1 Processing block (3RCA) LVDS Transmitter I-P converter Video/sync Scaling correction γ RGB2/ Double pic processing DVD/HD2 (5BNC) LPF2 A/D2 Out2 To Module RGB1 (D-Sub)

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