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Operating and Assembly Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and
others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for
future reference.
Airless
Paint Sprayers
For questions, parts and accessories: 1-800-626-4401
Models PS120B
IN425800AV 3/11
© 2011 Campbell Hausfeld/Scott Fetzer
For parts, product & service information
visit www.chpower.com
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Table of Contents
Related Manuals for Campbell Hausfeld PS120B
Summary of Contents for Campbell Hausfeld PS120B
- Page 1 Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. Airless Paint Sprayers For questions, parts and accessories: 1-800-626-4401 Models PS120B IN425800AV 3/11 © 2011 Campbell Hausfeld/Scott Fetzer For parts, product & service information visit www.chpower.com...
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Page 2: Table Of Contents
Operating Instructions and Assembly Instructions Airless Paint Sprayers Table of Contents Description ........2 Application Chart . -
Page 3: Safety Guidelines
Operating Instructions and Assembly Instructions Airless Paint Sprayers Safety Guidelines ImPOrTANT SAFETy INSTrUCTIONS SAvE ThESE INSTrUCTIONS This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols. - Page 4 ● Never try to stop leaks with any part of your body. ● This system is capable of producing 2800 psi (19 300 kPa). Use only Campbell Hausfeld replacement parts rated at 2800 psi (19 300 kPa) or higher. To reduce the risk of skin injection: ●...
- Page 5 ● Use only conductive or grounded high-pressure airless paint sprayer hoses specified by the manufacturer. ● Verify that all containers and collection systems are grounded to prevent static discharge.
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Page 6: Assembly Instructions
Operating Instructions and Assembly Instructions Airless Paint Sprayers Assembly Instructions TOOlS rEqUIrED: 3/4 in. or Adjustable Wrench 5/8 in. or Adjustable Wrench ASSEmbly 1. Open packaging and check contents. 2. Remove the equipment and all parts from the carton. 3. Attach high pressure hose to pump and spray gun using a 3/4 inch wrench (See Figure Below). - Page 7 Operating Instructions and Assembly Instructions Airless Paint Sprayers Preparation (Continued) 1. Place both suction and bypass tubes in cleaning solvent. 2. Turn prime/spray control to the PRIME position. 3. Turn power switch to the ON position. 4. Turn pressure to HIGH (completely clockwise).
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Page 8: Spraying Instructions
Operating Instructions and Assembly Instructions Airless Paint Sprayers Preparation (Continued) 9. After completing the flush/testing process, purge the pump of fluid. 10. Repeat the preceding steps using paint instead of cleaning solvent. NOTE: Strain and thin paint before using. All paint may have particles that will clog filter and spray tips. - Page 9 Operating Instructions and Assembly Instructions Airless Paint Sprayers Spraying Instructions (Continued) INTErmITTENT USE If you are spraying and decide to stop for several minutes, lock the spray gun trigger and submerge the tip in a container of water (See Figure on page 8).
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Page 10: Cleanup
NOTE: Cleaning and maintenance of the pump are the most important steps you can take to ensure proper operation and a long life for your airless paint sprayer. Please follow the cleaning instructions carefully and . . . wEAr All NECESSAry SAFETy GEAr NECESSAry TOOlS / mATErIAlS: •... - Page 11 Operating Instructions and Assembly Instructions Airless Paint Sprayers ClEANUP FOr ChANGING PAINTS Or TEmPOrAry STOrAGE FOr mOrE ThAN ONE NIGhT wEAr All NECESSAry SAFETy GEAr NECESSAry TOOlS / mATErIAlS: • Rag • Gloves • Two (2) buckets • At least one (1) gallon of clean- ing fluid (water or mineral spirits depending on coating type) •...
- Page 12 Operating Instructions and Assembly Instructions Airless Paint Sprayers ClEANUP FOr ChANGING PAINTS Or TEmPOrAry STOrAGE FOr mOrE ThAN ONE NIGhT (Continued) Allow the to continue cleaning fluid circulating for approximately 10 minutes. 7. Turn pressure to HIGH (completely clockwise). 8. Turn prime/spray control to SPRAY position.
- Page 13 Operating Instructions and Assembly Instructions Airless Paint Sprayers ClEANUP FOr ChANGING PAINTS Or TEmPOrAry STOrAGE FOr mOrE ThAN ONE NIGhT (Continued) 17. Make sure prime/spray control is in SPRAY position to reduce dribbling. 18. Turn pressure to LOW (completely counterclockwise). 19.
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Page 14: Storage
Operating Instructions and Assembly Instructions Airless Paint Sprayers Storage ShOrT TErm (lESS ThAN ONE wEEk) wEAr All NECESSAry SAFETy GEAr NECESSAry TOOlS / mATErIAlS: • Pump Protector Solution • Plastic Wrap • 3/4 in. or Adjustable Wrench OIL OR ALKYD BASED PAINT If sprayer cleaned with mineral spirits, simply wrap suction filter housing in plastic to keep debris out of... -
Page 15: Spray Gun Maintenance
Operating Instructions and Assembly Instructions Airless Paint Sprayers Spray Gun maintenance pump damage may occur if these instructions are not followed. Before performing any maintenance, make sure to relieve pressure from system and disconnect power from sprayer. • do not use oil based solvents to clean equipment after using latex based coatings. -
Page 16: Maintenance Chart
Operating Instructions and Assembly Instructions Airless Paint Sprayers maintenance Item Check Product safety labels Before each use Trigger adjustment Before each use Airless hose Before each use Sealing surfaces Before each use Suction tube Before each use Bypass tube Before each use Suction filter Before each use and every 5 gal. -
Page 17: Specifications
0-2800 psi 120 Volts AC 60 Hz 7,0 Amps weight model (lbs.) @ 0 psi PS120B 14 lbs. 0.28 Safety Features Spray gun trigger lock Spray gun trigger guard Spray gun pressure diffuser Prime/Spray valve over pressure relief Capacity (GPm) -
Page 18: Replacement Parts
Suction bypass assembly (includes suction filter) Inlet valve kit Front cover kit Outlet valve Suction filter www.chpower.com Address parts correspondence to: Campbell Hausfeld Attn: customer Service 100 Mundy Memorial Dr. Mt. Juliet, TN 37122 U.S.A. Part No. AL168650SJ AL2150 AL2213... -
Page 19: Replacement Parts List
Actuator, Gun Nut, #5-40 Hex Lock Kit, Gun Trigger (Trigger, Screws) AL183100SV Gun Filters, 100 Mesh (yellow) 50 Mesh (white) Address parts correspondence to: Campbell Hausfeld Attn: customer Service 100 Mundy Memorial Dr. Mt. Juliet, TN 37122 U.S.A. (4x) Part ref. -
Page 20: Troubleshooting
Operating Instructions and Assembly Instructions Troubleshooting Chart Symptom Possible Cause(s) Motor hums and does not run 1. Supply voltage too low Motor does not run or hum 2. Power Switch is in OFF position 3. Pressure knob is set to zero. 4. - Page 21 Operating Instructions and Assembly Instructions Troubleshooting Chart (Continued) Symptom Possible Cause(s) Pump primes and builds 21. Clogged Suction Filter pressure, but does not maintain pressure once trigger is pulled 22. Suction Assembly loose and/or sealing surfaces are dirty at Inlet Valve 23.
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Page 22: "Force Feeding" Pump
Operating Instructions and Assembly Instructions Airless Paint Sprayers “Force Feeding” Pump To remove trash that has been caught in the valves, the unit can be force fed. With pump on and prime/spray knob turned to “prime” position, pour the appropriate solvent into the suction tube and then fold hose as shown opposite. - Page 23 Operating Instructions and Assembly Instructions Notes...
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Page 24: Warranty
ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE , OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.