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Literature Assembly 911-0809 Contains the following: 2100-034(F) User’s Guide 2100-479 Leak Test, Evacuation, Charging 2100-720(C) Wall-Mount PKG A/C Manual 2110-1461(B) Replacement Parts Manual 7960-420 Warranty...
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USER’S GUIDE For all Packaged Systems (Air Conditioners and Heat Pumps) WA & WL - Series Air Conditioners IH - Series Air Source Heat Pumps WH & SH - Series Air Source Heat Pumps PA - Series Air Conditioners PH - Series Air Source Heat Pumps QA - Series Air Conditioners QH - Series Air Source Heat Pumps MANUAL 2100-034 REV.
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TABLE OF CONTENTS General Information Air Filters Page 3 Outdoor Coil Page 3-4 Routine Equipment Outdoor Maintenance Page 4 Basic Operating Principles Air Conditioners Page 4-5 Heat Pump (Air-to-Air) Page 5-6 Heat Pump (Water-to-Air) Page 6 Ventilation Page 7 Dehumidification Circuits Page 7 Automatic Control Systems Thermostats...
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This manual is generic in nature and covers a wide range of heating and cooling products manufactured by Bard Manufacturing Company. It is intended to be a general guide for care and operation of typical systems and covers the most important features you should be aware of and are responsible for as the user of the equipment.
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Depending on the specific equipment involved, the surface that can accumulate debris can be on the opposite side that is exposed to view when standing in front of the machine. Closely review the machine when operating to see which direction or path that the airflow moves through the machine, and if the air inlet side of the coil is hidden, try to observe the back (hidden) side by looking into the side grilles, using flashlight if necessary.
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stream in the process. It may take several hours to pull down a hot, moist building or structure on initial startup, or anytime the system has been turned off for a long period of time. It is generally best to set the thermostat at a comfortable temperature and let it control the system as needed, rather than turning it on and off.
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The length of the defrost cycle will vary depending upon actual outdoor temperature, humidity levels and amount of accumulated frost. It could range from 1-2 minutes up to but not exceeding 10 minutes. When the defrost cycle terminates, the reversing valve will shift back to heating mode and the outdoor fan will restart.
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User’s Guide. Many installers also install thermostats other than those offered by Bard, and must determine proper compatibility prior to installation.
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50 and 60% Relative Humidity (RH) and typically affords acceptable human comfort conditions for most individuals, and under no circumstances should be set lower than 40% as overcooling of the conditioned space and/or freeze-ups of the indoor coil may occur. INSUFFICIENT COOLING OR HEATING In extremely hot or cold weather your system will continue to deliver its normal supply of conditioned air.
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HELPFUL HINTS AND GOOD OPERATING PRACTICES The following information will help you enjoy the full comfort and benefits of your Bard cooling and heating system, maximize the performance and efficiency, and help extend the life of your system: 1. Always keep the equipment in peak operating condition with routine scheduled maintenance, especially for the air filters and to assure clean outdoor coil.
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SERVICING PROCEDURE R-410A LEAK TEST EVACUATION CHARGING Bard Manufacturing Company, Inc. Manual No.: 2100-479 Supersedes: NEW Bryan, Ohio 43506 File: Volume I, Tab 1 Since 1914...Moving ahead, just as planned. Date: 03-08-07 Manual 2100-479 Page 1 of 11...
GENERAL GAUGE MANIFOLD WARNING WARNING The oils used with R-410A refrigerant are hydroscopic and absorb water from the Gauge manifold must be suitable for use atmosphere readily. Do not leave systems with R-410A refrigerant and POE oils. open to the atmosphere for more than 5 minutes.
3. Close drum valve and disconnect from center port. ATTACHING MANIFOLD HOSE TO Release nitrogen or CO2 into the atmosphere through SCHRADER VALVE suction line of gauge manifold. 4. Correct any leaks and recheck. When leaks, if any, WARNING have been repaired, system is ready to be evacuated and charged.
R-410A System Charging CHARGING THE SYSTEM BY WEIGHT Even though R-410A has a very small fractionation potential, 1. Connect manifold as instructed. it cannot be ignored completely when charging. To avoid fractionation, charging of an air conditioner or heat pump 2.
WARNING To speed refrigerant flow, it may be necessary to place refrigerant drum in a pan of warm water (not greater than 130ºF). Remember to either consider the total weight of the pan of water or remove the drum for weighing frequently to keep track of the charging process.
roubleshooTing The echanical ysTeM AIR CONDITIONING AND HEAT PUMP — COOLING LOW SUCTION — LOW HEAD LOW SUCTION — HIGH HEAD PRESSURE PRESSURE 1. Restricted ��� over indoor coil. 1. Partial restriction and then overcharged. 2. Defective indoor fan motor. HIGH SUCTION — HIGH HEAD 3.
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Manual 2100-479 Manual 2100-479 Page 10 of 11 Page 10 of 11...
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Manual 2100-479 Manual 2100-479 Page 11 of 11 Page 11 of 11...
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CONTENTS Getting Other Information and Publications ..3 Short Cycle/Delay-on-Break ......24 Wall Mount General Information ......4 Low Pressure Detection ........24 Air Conditioner Wall Mount Model Nomenclature ..4 High Pressure Detection ........25 Shipping Damage ..........4 Test Mode ............
WALL MOUNT GENERAL INFORMATION AIR CONDITIONER WALL MOUNT MODEL NOMENCLATURE – MODEL SERIES CONTROL MODULES (See Spec. Sheet S3598) CAPACITY COIL OPTIONS 3 – 3 Ton X – Standard 4 – 4 Ton 1 – Phenolic Coated Evaporator 5 – 5 Ton 2 –...
5/8". Any grille that meets with 5/8" louver criteria may be used. It is recommended that Bard Return Air Grille Kits RG5 or RFG5 be installed when no return duct is used. Contact distributor or factory for ordering information.
FIGURE 3 2. Locate the filter support brackets and remove the four (4) screws holding them to the top of the Removing Second Filter control panel (see Figure 6). FIGURE 6 Remove Four Screws 3. Reverse the order for new filter installation. 3.
Fresh Air Intake 6. Install the right 2" filter first followed by the left filter (see Figures 9 and 10). All units are built with fresh air inlet louvers punched NOTE: When installing new filters, make sure that in the side grilles. airflow arrows on filters point up.
Inspect wall surfaces Bard recommends at least 2' between solid objects for obstructions that could hinder unit installation and return grilles or registers. Ductwork may be used to...
5/8". It is recommended that a and return ducts must be properly sized for the design Bard Return Air Grille Kit is installed that is designed airflow requirement of the equipment. Air Conditioning specifically for the wall mount product. Contact the Contractors of America (ACCA) is an excellent guide local Bard distributor or visit www.bardhvac.com for...
• Small straight (thermostat) screwdriver 3. Position the wall mount unit close to the wall surface where it will be installed. Install rain • Tape measure flashing at the top of the unit facing the wall by • Leveling device hooking the hem bend into the rear bend of the unit top (see Figure 14).
TABLE 2 Minimum Clearances Required to Combustible Materials Model Supply Air Duct (1st 3') Cabinet W3SAC W4SAC 1/4" 0" W5SAC FIGURE 12 Vent Installation/Removal Clearance Required OBJECT OR WALL VENTS CAN BE INSTALLED FROM EITHER SIDE OF UNIT. " 2" 45"...
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FIGURE 14 Mounting Instructions SEAL WITH BEAD UNITS UNITS REQUIRED DIMESIONS REQUIRED DIMESIONS OF CAULKING ALONG REQUIRED DIMESIONS TO REQUIRED DIMESIONS TO ENTIRE LENGTH OF MAINTAIN 1/4" MIN. CLEARANCE MAINTAIN 1/4" MIN. CLEARANCE 30 1/2 10 1/2 6 1/4 1 1/4 29 3/4 30 1/2 10 1/2 6 1/4 1 1/4 29 3/4 16 1 7/8 16 1 7/8...
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FIGURE 15 Electric Heat Clearance NOTE 1: SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1/4" CLEARANCE TO COMBUSTIBLE SURFACES. WARNING Fire hazard. Maintain minimum 1/4" clearance between the supply air duct and combustible materials in the first 3' of ducting.
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FIGURE 16 Wall Mounting Instructions See Figure 14 Mounting Instructions FACTORY SUPPLIED RAIN FLASHING. WALL STRUCTURE MOUNT ON UNIT BEFORE INSTALLATION SUPPLY AIR OPENING RETURN AIR OPENING WOOD OR STEEL SIDING BOTTOM MOUNTING BRACKET. MOUNT ON WALL BEFORE INSTALLING UNIT. CONCRETE BLOCK WALL INSTALLATION WOOD FRAME WALL INSTALLATION SIDE VIEW...
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FIGURE 18 Common Wall Mounting Installations SUPPLY DUCT MAY BE LOCATED IN AN ATTIC OR BELOW CEILING RAFTERS AS SHOWN RAIN RAIN FLASHING RAFTERS FLASHING RAFTERS FINISHED CEILING SURFACE SUPPLY AIR DUCT SUPPLY AIR DUCT OPENING WITH GRILLE FINISHED CEILING SURFACE RETURN AIR RETURN AIR OPENING WITH...
Wiring – Main Power the number of field power circuits required for the various models with heaters. The unit rating plate lists Main electrical power must be supplied to the unit a “Maximum Time Delay Relay Fuse” or circuit breaker from a clean, reliable power source.
Wiring – Low Voltage TABLE 3 Additional Low Voltage Connections (if applicable) All 230/208V 1 phase and 3 phase equipment have dual primary voltage transformers. All equipment leaves Terminal Unit Description the factory wired on 240V tap. For 208V operation, reconnect from 240V to 208V tap.
Dehumidification Feature (Optional) See Table 4 for low voltage connections for DDC control. The D terminal is the 24VAC input for dehumidification TABLE 4 operation on dehumidification hot gas reheat equipped Low Voltage Connections for DDC Control units. When 24VAC is applied to the D terminal, a 3-way valve solenoid is energized.
TABLE 5A Wall Thermostats – 2 Stage (No Balanced Climate) Part Number Predominate Features 8403-059 2 stage Cool, 2 stage Heat; Electronic Non-Programmable; HP or Conventional (Default: AC); Auto or Manual (TH5220D1219/U) changeover 8403-090 2 stage Cool, 3 stage Heat – Heat Pump; 2 stage Cool, 2 stage Heat – Conventional; Programmable/Non- (T6 Pro) Programmable Electronic;...
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FIGURE 20 Programmable Thermostat Connections Completestat Model #CS9B-THO or Model #CS9BE-THO W1/E Optional CO2 Controller Bard Part #8403-067 Thermostat W1/E YO/D Bard #8403-060 24VAC CO2 OUT TEMP-OUT Unit Low B/W1 Voltage Term. Strip 12-Pin Vent Plug ALL VENT OPTIONS PLUG IN HERE If not equipped with a ventilation option to plug in, a jumper plug must be installed.
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(TH311OD1040) or T4 Pro 8403-089 8403-058 (TH522OD1151) 8403-047 8403-059 (TH522OD1219/U) Electronic Humidistat or T6 Pro 8403-090 Optional CO2 Controller Bard Part #8403-067 24VAC CO2 OUT TEMP-OUT Unit Low B/W1 Voltage Term. Strip 12-Pin Vent Plug ALL VENT OPTIONS PLUG IN HERE If not equipped with a ventilation option to plug in, a jumper plug must be installed.
1. Caution owner/operator to maintain clean air filters Topping Off System Charge at all times and also not to needlessly close off If a leak has occurred in the system, Bard supply and return air registers. This reduces airflow Manufacturing recommends reclaiming, evacuating...
Condenser Fan Operation High pressure switch settings: Opens 650 +/– 15 PSI, Closes 520 +/– 15 PSI. NOTE: Certain models may be equipped with a low ambient control (LAC), and if so, the condenser fan Three Phase Scroll Compressor Start motor will have a delayed start until system refrigerant Up Information operating pressure builds up.
Low Pressure Detection terminal will be energized indicating an alarm. The red LED will light and stay on until power is cycled Low pressure switch monitoring allows for a lockout to the control or a loss of voltage is present at Y condition in a situation where the switch is open.
If in eye injuries or refrigerant burns! the Bard air conditioning system is being set up in a typical environment where 72°F is the lowest cooling setpoint, remove the Y2/Y3 jumper and install a...
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If the unit is being installed with any ventilation package, a Bard LAC kit must be installed. Failure to utilize an LAC with any air conditioner can cause coil freeze up. NOTE: Economizer will disable Balanced Climate operation.
If the Motor Is Running higher than allowed, additional duct work is NOTE: Bard Models PA13242; PA13302; PA13362-A, -B; PA13422-A, -B, -C; PA13482-A, -B, -C; PA13602-A, -B, -C needed. 1. It is normal for the motor to rock back and forth contain the X13-Series Motors.
TROUBLESHOOTING GE X13-SERIES ECM2.3 ™ MOTORS CONT’D. 2. Initiate a demand from the thermostat and check the Model X13 Communication Diagnostics 2. If the motor has proper high voltage and ground at A. If the low voltage communication is not voltage between the common and the appropriate motor The X13 motor is communicated through 24 VAC low voltage the L/L1, G, N/L2 connections, then continue with...
Compressor Solenoid Fan Blade Setting Dimensions See Sequence of Operation on page 26 for function. Shown in Figure 25 is the correct fan blade setting for proper air delivery across the outdoor coil. Refer to A nominal 24-volt direct current coil activates the Table 9 for unit specific dimension.
Removal of Fan Shroud R-410A Refrigerant Charge 1. Disconnect all power to the unit before servicing. This unit was charged at the factory with the quantity of refrigerant listed on the serial plate. AHRI capacity 2. To access the condenser coil for cleaning or to and efficiency ratings were determined by testing with service the outdoor fan, first remove the side this refrigerant charge quantity.
TABLE 10A 2nd Stage Cooling Pressures – Standard Airflow Air Temperature Entering Outdoor Coil °F Return Air Temp Model Pressure (DB/WB) Low Side 75/62 High Side Low Side W3SAC 80/67 High Side Low Side 85/72 High Side Low Side 75/62 High Side Low Side W4SAC...
TABLE 11 Electrical Specifications Single Circuit Multiple Circuit Rated Minimum Maximum No. Field Volts Maximum Field Circuit External Fuse or Field Power Ground MODEL Power Minimum & External Power Ground Ampacity Ckt. Breaker Wire Size Wire Size Circuits...
Table 12. The higher output terminal and wire(s) from the terminal strip or taps. Each speed tap is programmed by Bard at the control relay(s) to the motor. b. If the motor has proper high voltage as identified speeds can also be used when higher sensible cooling is factory to different motor torque settings (see Figure 27).
Programmed blower speed taps are as follows (see also Speed Tap 3 – Default LO Cooling & Heating Figure 28): Speed tap 3 is programmed for rated speed in the Speed Tap 1: Vent/blower only speed SelecTech motor. This means that if speed tap 3 is energized, the airflow amount will be the default Speed Tap 2: Balanced Climate speed airflow.
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using a piece of cardboard under the filters until 5. Replace the upper front panel and repeat Steps the switch trips and the light comes on. If the 1-3. Continue to make adjustments described in filter is restricted by 75% (or desired restriction Step 4 until the desired restriction is obtained.
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FIGURE 30 Adjusting Dirty Filter Switch TURN CLOCKWISE TO INCREASE RESTRICTION AMOUNT REQUIRED TO ACTIVATE THE SWITCH AND COUNTER-CLOCKWISE TO DECREASE RESTRICTION AMOUNT MIS-4086 B Manual 2100-720C Page 37 of 42...
TABLE 15 Maximum ESP of Operation Electric Heat Only Model W3SAC, W4SAC, W5SAC Outlet Front Speed High -A0Z -A05 -A10 -A15 -A20 -B0Z -B06 -B09 -B15 -B18 -C0Z -C09 -C15 Values shown are for units equipped with standard 1" throwaway filter or 1" washable filter. Derate ESP by .15 for 2"...
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EEV Controller Assembly Important Exploded View ..........13 Usage List ..........13 Contact the installing and/or local Bard distributor for all parts requirements. Be sure to have the complete model and serial number available from the unit rating plates.
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EXTERNAL PARTS – STANDARD & DEHUMIDIFICATION SEXP-932 This drawing to be used for reference for pages 3 and 4 Manual 2110-1461B Page 2 of 17...
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Intake Blank Off Plate 543-220 Exhaust Blank Off Plate 5252-033 Bard Nameplate X – Standard Component terior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, include the complete model and serial number O –...
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Intake Blank Off Plate 543-220 Exhaust Blank Off Plate 5252-033 Bard Nameplate terior cabinet parts are manufactured with various paint color options. To ensure X – Standard Component the proper paint color is received, include the complete model and serial number O –...
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INTERNAL PARTS – STANDARD & DEHUMIDIFICATION SEXP-938 Manual 2110-1461B This drawing to be used for reference for pages 7 and 8 Page 6 of 17...
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INTERNAL PARTS – STANDARD & DEHUMIDIFICATION Part Number Description 125-089 Fan Shroud 125-093 Fan Shroud S125-090 Fan Shroud Side Access Cover S125-094 Fan Shroud Side Access Cover 121-586 Condenser Partition Insert 121-600 Condenser Partition Insert 121-585 Condenser Partition 121-599 ...
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INTERNAL PARTS – STANDARD & DEHUMIDIFICATION Part Number Description 125-091 Fan Shroud 125-095 Fan Shroud S125-092 Fan Shroud Side Access Cover S125-096 Fan Shroud Side Access Cover 121-586 Condenser Partition Insert 121-600 Condenser Partition Insert 121-585 Condenser Partition 121-599 ...
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FUNCTIONAL COMPONENTS – STANDARD & DEHUMIDIFICATION SEXP-931 This drawing to be used for reference for pages 11 and 12 Manual 2110-1461B Page 10 of 17...
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FUNCTIONAL COMPONENTS – STANDARD & DEHUMIDIFICATION Part Number Description 7004-012 Air Filter 1" Throw-Away (20 x 20 x 1) 7003-085 k Air Filter 1" Washable (20 x 20 x 1) 7004-052 k Air Filter 2" Merv 8 (20 x 20 x 2) 7004-060 k Air Filter 2"...
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FUNCTIONAL COMPONENTS – STANDARD & DEHUMIDIFICATION Part Number Description 7004-012 Air Filter 1" Throw-Away (20 x 20 x 1) 7003-085 k Air Filter 1" Washable (20 x 20 x 1) 7004-052 k Air Filter 2" Merv 8 (20 x 20 x 2) 7004-060 k Air Filter 2"...
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EEV CONTROLLER ASSEMBLY SEXP-951 SEXP-951 Dwg No. Part Number Description 143-219 EEV Control Box Cover 127-572 EEV Control Box S8301-079-0001 EEV Control Module & Stator Cable 5651-246 EEV Stator Cable Only 8201-130 Control Relay 3000-1602 Main Wire Assembly 3000-1611 Transducer Wire Assembly – EEV Board to QC 8408-056 EEV Thermistor 8611-075...
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CONTROL PANEL – STANDARD & DEHUMIDIFICATION SEXP-1020 This drawing to be used for reference for pages 15 and 16 Manual 2110-1461B Page 14 of 17...
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CONTROL PANEL – STANDARD & DEHUMIDIFICATION Part Number Description 117-411 Control Panel Complete Low Voltage Box Assembly S910-2108 (Sheet metal, Terminal Strip, & Wire Harness) 135-394 Wire Shield 8611-140-3208 Cable Duct - 32.5" 8611-244-0608 Cable Duct - 6.5" x 1.5" wide 8607-021 Low Voltage Terminal Strip - 8 term.
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CONTROL PANEL – STANDARD & DEHUMIDIFICATION Part Number Description 117-411 Control Panel Complete Low Voltage Box Assembly S910-2108 (Sheet metal, Terminal Strip, & Wire Harness) 135-394 Wire Shield 8611-140-3208 Cable Duct - 32.5" 8611-140-0608 Cable Duct - 6.5" x 1" wide 8611-244-0608 Cable Duct - 6.5"...
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BLOWER ASSEMBLY SEXP-929 Dwg No. Part Number Description 5152-057 9 Inch Wheel (CW) 5152-011 10 Inch Wheel (CW) 5152-058 9 Inch Wheel (CCW) 5152-012 10 Inch Wheel (CW) S8106-068-0206 Programmed Blower Motor & Control (230/208V) S8106-069-0207 Programmed Blower Motor & Control (460V) S8107-028-0204 Programmed Blower Motor &...
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If you can not show us the actual date of purchase, the time periods in this warranty will start on the date that we shipped your Bard product from our factory.
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Factory coated coils have a “5” year warranty in corrosive environments that are listed as approved. Internet Resources Recognized as a leader in the HVAC industry, Bard combines quality products and outstanding service with innovation and technological advances to deliver high- performance heating and cooling products around the world. Please visit www.bardhvac.com...