Scotsman Prodigy C0322 Technical & Service Manual

Scotsman Prodigy C0322 Technical & Service Manual

Prodigy series modular cuber. includes prodigy plus d models
Table of Contents

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Prodigy Series Modular Cuber
Technical Service Manual
Models C0322, C0522, C0722, C0330, C0530,
C0630, C0830, C1030, C1448, C1848 and
C2148
Includes Prodigy Plus D Models

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Summary of Contents for Scotsman Prodigy C0322

  • Page 1 Prodigy Series Modular Cuber Technical Service Manual Models C0322, C0522, C0722, C0330, C0530, C0630, C0830, C1030, C1448, C1848 and C2148 Includes Prodigy Plus D Models...
  • Page 2: Table Of Contents

    Introduction This technical manual covers the Prodigy line, excluding the Eclipse remote low side models. All are shipped with an Installation and User's manual, which can be referred to separately. General installation information is included in this manual. Contents Critical Maintenance - Spillway ... . . Page 42 Model Number Description .
  • Page 3: Model Number Description

    Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and design are subject to change without notice.
  • Page 4: Water

    Testing has shown that using a filter that does not remove chlorine, such as the Scotsman Aqua Patrol, will greatly improve this situation, while the ice making process itself will remove the chlorine from the ice, resulting in no taste or odor impact.
  • Page 5: General Installation - Air Or Water Cooled

    General Installation - Air or Water Cooled Location Limitations: The product is designed to be installed indoors, in a controlled environment. Air cooled models discharge very warm air into the room out the back. Space must be allowed at the left side and back for air intake and discharge.
  • Page 6: General Installation - Air Or Water Cooled

    General Installation - Air or Water Cooled Plumbing Requirements All models require connection to cold, potable water. A hand actuated valve within site of the machine is required. Air cooled models have a single 3/8” FPT inlet water connection. Water cooled models have the same inlet fitting plus an additional 3/8” FPT condenser inlet water connection. Water Filters If connecting to water filtration, filter only the water to the reservoir, not to the condenser.
  • Page 7: Adjustments

    Adjustments Ice Bridge Thickness 1/8 to 3/16 inch bridge Too Thick Too Thin Correct Correct Small Medium Caution: Do not make the bridge too thin or the machine will not harvest properly. Bridge thickness adjustments are not covered by warranty. Shut machine off.
  • Page 8: Water Purge Setting

    Water purge setting The water purge is factory set to the Automatic setting. The setting can be changed to one of 5 manual settings or placed on automatic. The purge setting shows in the Code Display. purge setting 1 - Minimum 2 - Moderate 3 - Standard 4 - Heavy...
  • Page 9: General Installation - Remote

    RCKCME6GX. • Fan motor on all the time or controlled to be on whenever the ice machine is operating. • Non-Scotsman condensers must have prior Scotsman Engineering approval for warranty coverage to be in effect. Precharged tubing kits: The ice making head’s and the remote condenser’s refrigeration circuits must be connected.
  • Page 10: General Installation - Remote

    • Horizontal Run = hd x 1 (hd = distance in feet) • Calculation: Drop(s) + Rise(s) + Horizontal Run = dd+rd+hd = Calculated Line Length Configurations that do NOT meet these requirements must receive prior written authorization from Scotsman. Do NOT: •...
  • Page 11: General Installation - Remote

    General Installation - Remote For The Installer: Remote Condenser Locate the condenser as near as possible to the interior location of the ice machine. Note: The location of the condenser is relative to the ice machine is LIMITED by the specification on the prior page.
  • Page 12: General Installation - Remote

    General Installation - Remote Precharged Line Routing Do not connect the precharged tubing until all routing and forming of the tubing is complete. See the Coupling Instructions for final connections. 1. Each set of pre-charged tubing lines contains a 3/8” diameter liquid line, and a 1/2” diameter discharge line. Note: The openings in the building ceiling or wall, listed in the next step, are the minimum sizes recommended for passing the refrigerant lines through.
  • Page 13: Pre-Charged Tubing Coupling Connections

    Pre-Charged Tubing Coupling Connections Inspect couplings, wipe clean and lubricate both parts with polyolester refrigerant oil. Hand tighten to be sure threads are properly engaged. Use two wrenches and continue tightening the couplings. As the diaphragms being to pierce, the couplings will be harder to turn.
  • Page 14: General Installation - Remote

    General Installation - Remote Plumbing Requirements All models require connection to cold, potable water. A hand actuated valve within site of the machine is required. Water Filters Install a new cartridge if the filters were used with a prior machine. All models require drain tubing to be attached to them.
  • Page 15: Prodigy Cuber System Information

    Prodigy Cuber System Information Overall System Type: • Refrigeration: Mechanical, either air cooled, water cooled or remote cooled. • Water System: Inlet water solenoid valve fills reservoir once per cycle. Purge solenoid valve opens to discharge some reservoir water once per cycle. •...
  • Page 16: Controller Information

    Controller Information Machine Indicator Lights • Power • Status • Water • Clean Code Display Main codes - automatically displayed F ..Freeze Cycle F flashes . . Freeze Cycle is Pending H ..Harvest Cycle H flashes .
  • Page 17: Component Indicator Lights

    Component Indicator Lights • Condenser Fan / Aux (Aux = liquid line solenoid when a remote condenser model) • Water Pump • Purge Valve • Water Solenoid • Hot Gas • Compressor • Ready to Harvest • Sump Empty • Sump Full •...
  • Page 18: How It Works - Air Cooled

    How It Works - Air Cooled Freeze Cycle. At start up the controller drains and refills the reservoir. The reservoir refills when the mid length water level sensor probe is uncovered and continues to fill until the top probe is in contact with water. When the reservoir has filled, the compressor and water pump start.
  • Page 19: How It Works - Water Cooled

    How It Works - Water Cooled Freeze Cycle. At start up the controller drains and refills the reservoir. The reservoir refills when the mid length water level sensor probe is uncovered and continues to fill until the top probe is in contact with water. When the reservoir has filled, the compressor and water pump start.
  • Page 20: How It Works - Remote

    How It Works - Remote Freeze Cycle. At start up the controller drains and refills the reservoir. The reservoir refills when the mid length water level sensor probe is uncovered and continues to fill until the top probe is in contact with water. When the reservoir has filled, the liquid line valve, compressor and water pump are switched on.
  • Page 21: Electrical Sequence - Air Or Water Cooled

    Electrical Sequence - Air or Water Cooled Power connected, unit previously switched Off. Control board does a self check. If the self check fails, the unit displays an E and no further action will occur. If the self check passes, the controller will display a 0, the curtain light(s) will be ON and the Power and Sump Empty lights will be ON.
  • Page 22: Electrical Sequence - Remote Cooled

    Electrical Sequence - Remote Cooled Power connected, unit previously switched Off. Control board does a self check. If the self check fails, the unit displays an E and no further action will occur. If the self check passes, the controller will display a 0, the curtain light(s) will be ON and the Power and Sump Empty lights will be ON.
  • Page 23: Remote Schematics

    Remote Schematics Remote Condenser Head Pressure Control Valve Discharge Line Receiver Hot Gas Valve Heat Exchange Suction Compressor Remote Condenser Hot Gas Valve Head Pressure Control Valve Discharge Line Suction Receiver Hot Gas Valve Heat Exchange Suction Accumulator Compressor January 2015 Page 23...
  • Page 24: Electrical Component Details

    Electrical Component Details Compressor • Operated by the compressor contactor. Single phase self contained models have PTCR and run capacitor. Contactor • Operated by the controller and the high pressure cut out switch. Line voltage coil. When energized the Compressor indicator light will be ON. Water Pump •...
  • Page 25 Electrical Component Details Liquid Line Valve • Remote only. Opened by the controller to start a freeze cycle. Closed to shut unit off. Line voltage coil. Hot Gas Valve(s) • Operated by the controller in parallel with the harvest assist solenoid. Cycles on and off at the beginning of a restart.
  • Page 26: Electrical Component Details

    Electrical Component Details Discharge temperature sensor. • Thermistor attached to the discharge line near the compressor. Reported temperature used by the controller to determine end-of-cycle-fan-off-delay time. If discharge temperature exceeds a preset maximum, controller will shut the machine off. Note: Controller will operate machine in a default mode with thermistors disconnected from the controller.
  • Page 27: Refrigeration

    Refrigeration • Refrigerant: R-404A • Compressors: Copeland or Tecumseh hermetic by model • Expansion valves: Non adjustable, internally equalized, one per evaporator. • Hot gas valves: Pilot operated, line voltage coils. One per plate. • Condensers: Forced draft air, counterflow water. All air cooled models have left side air inlet. •...
  • Page 28: Water System

    Water System • Batch type. Insulated water reservoir contains full water charge for each ice making cycle. • Water valve: Solenoid type. Opens to fill reservoir when mid sensor probe no longer makes a circuit to the bottom probe. Closes when reservoir is full and top probe makes circuit to mid probe. •...
  • Page 29: Control Operation

    Control Operation Standard control: • Electronic controller operating from a 12 AC volt power supply. Will operate within a voltage range between 10 and 15.5. • User’s Indicator lights, four front visible: Power, Status, Water, De-scale/Sanitize. • Accessible On switch. •...
  • Page 30: Control Safeties

    Control Safeties Max freeze time – 45 minutes When exceeded, the controller will attempt another freeze cycle. If the next cycle's freeze time is less than maximum, the control will continue normal ice making. If the next freeze cycle was too long, the control will again attempt another freeze cycle.
  • Page 31: Control Button Use (From Standby)

    Control Button Use (from standby) Set purge level, 1-5 (1 is minimum, 5 is maximum) or Automatic: • Hold off button in for 3 seconds. Release. • Press and release the On button to cycle through and select one of the five purge settings or to use the Automatic setting.
  • Page 32: Control Button Use - Continued

    Control Button Use - continued Change De-Scale Notification Interval Like the others, this feature is accessible only from standby (Status Light Off). 1. Press and hold harvest button for 3 seconds. Starts the Time to Clean Adjustment State and displays the current time to clean setting. 2.
  • Page 33: Compressor Electrical Chart

    Compressor Electrical Chart Resistance reading tolerance is +- 10% Ice Machine Series Voltage/Hz/Phase Compressor Start Winding Run Winding Ohms Ohms C0322 or C0330-1 A B D 115/60/1 AKA9438ZXA 4.22 C0330-6 A or B 230/50 AKA9438ZXC 7.11 2.69 C0330-32 A or B 208-230/60/1 AKA9468ZXD 10.43...
  • Page 34: Refrigerant Charges And Pressure Switches

    Refrigerant Charges and Pressure Switches Model R-404A in ounces C0322A C0322W C0330A C0330W C0522A C0522W C0522R C0530A (A or B series) C0530A C series C0530W (A thru C series) C0530R (A thru C series) C0630A C0630W C0630R C0722A C0830A C0830W C0830R C1030A C1030W...
  • Page 35: Compressor Amp Draws

    Compressor Amp Draws - amps peak and then decline during each cycle Series Voltage Brand Base Model Freeze Harvest C0322 A B D Tecumseh AKA9438 7.3 - 4.8 A B D Tecumseh C0522 A B D Tecumseh AKA9451 7.9 - 6.5 A B D Tecumseh 6 - 4.5...
  • Page 36: Heat Load & Condenser Water Gpm

    Heat Load & Condenser Water GPM Air Cooled - Average heat load for air conditioning unit sizing Model BTUH C0322 5200 C0522 7900 C0330 5200 C0530 7900 C0630 12700 C0722 12700 C0830 13700 C1030 16200 C1448 20000 C1848 27400 Water Cooled Water Use - condenser only, Model GPM, 45 F.
  • Page 37: Thermistor Values

    Thermistor Values Deg. F Ohms Deg. F Ohms Deg. F Ohms Deg. F Ohms Deg. Ohms 1927 85325 19381 5569 18873 5446 1890 82661 5325 1855 80090 18381 17903 5208 1819 77607 5093 1785 75210 17439 1752 72896 16988 4981 16551 4872 1719...
  • Page 38: Cleaning - A, B Or C Series

    Cleaning - A, B or C Series All models have an indicator light that switches on to inform the user that the cleaning interval has been reached. It does not stop the machine from making ice. All models have a Clean mode. In the A, B or C series machines, it is a two-step, user timed system.
  • Page 39: Cleaning - D Series

    Cleaning - Prodigy Plus D Series All models have an indicator light that switches on to inform the user that the cleaning interval has been reached. It does not stop the machine from making ice. All models have a Clean mode. In the D series machines, it is a single step, automatic system.
  • Page 40: Critical Maintenance - Water Level Sensor

    Critical Maintenance - Water Level Sensor 2. Release probes by pushing pints in. 1. Remove Water Level Sensor 3. Pull down, then lift up to remove probe. 4. Clean all dirty and scale from the housing. 5. Clean entire probe, be sure circled area is clean. January 2015 Page 40...
  • Page 41: Critical Maintenance - Ice Thickness Sensor

    Critical Maintenance - Ice Thickness Sensor The freeze cycle on a Prodigy cuber is controlled by an ice thickness sensor positioned in front of the ice making surface. It is triggered by water contact. Water contacts the sensor when the ice is at the proper size. During use the Ice Thickness Sensor will become coated with mineral scale from the water, which if left untreated can cause changes in bridge thickness.
  • Page 42: Critical Maintenance - Spillway

    Critical Maintenance - Spillway The freeze cycle on a Prodigy cuber is controlled by an ice thickness sensor positioned in front of the ice making surface. It is triggered by water contact. Normally water only contacts the sensor when the ice is at the proper size.
  • Page 43: Diagnostics - Air Cooled

    Diagnostics – Air Cooled No ice Problem Likely Cause Probable Solution No power to unit Power disconnected Check breaker or fuse. Reset or replace, restart and check No power to controller Transformer open Replace transformer Shut down on maximum Water shut off Restore water supply water fill time Shut down on maximum...
  • Page 44: Diagnostics - Air Cooled

    Diagnostics - Air Cooled Problem Likely Cause Probable Solution Shut down on Ice bridge thickness too small, not enough ice Check and adjust if needed maximum harvest time to open curtain Ice bridge thickness too large, ice frozen to Check and adjust if needed evaporator frame Purge valve does not open, water melts ice Check purge valve...
  • Page 45: Low Ice Making Capacity - Air Cooled

    Low Ice Making Capacity - Air Cooled Problem Likely Cause Probable Solution Long freeze cycle Dirty air filters Clean filters Dirty condenser Clean condenser Hot ambient Reduce room air temperature Water leak Check purge valve, check curtain Water inlet valve leaks through Check inlet valve Low on refrigerant Add refrigerant, if cycle time drops, check...
  • Page 46: Diagnostics - Water Cooled

    Diagnostics – Water Cooled No ice Problem Likely Cause Probable Solution No power to unit Power disconnected Check breaker or fuse. Reset or replace, restart and check No power to controller Transformer open Replace transformer Shut down on maximum Water shut off Restore water supply water fill time Shut down on maximum...
  • Page 47: Diagnostics - Water Cooled

    Diagnostics - Water Cooled Problem Likely Cause Probable Solution Shut down on Ice bridge thickness too small, not enough ice Check and adjust if needed maximum harvest time to open curtain Ice bridge thickness too large, ice frozen to Check and adjust if needed evaporator frame Purge valve does not open, water melts ice Check purge valve...
  • Page 48: Low Ice Making Capacity - Water Cooled

    Low Ice Making Capacity - Water Cooled Problem Likely Cause Probable Solution Long freeze cycle Dirty air filters Clean filters Dirty condenser Clean condenser Hot ambient Reduce room air temperature Water leak Check purge valve, check curtain Water inlet valve leaks through Check inlet valve Low on refrigerant Add refrigerant, if cycle time drops, check...
  • Page 49: Diagnostics - Remote Air Cooled

    Diagnostics – Remote Air Cooled No ice Problem Likely Cause Probable Solution No power to unit Power disconnected Check breaker or fuse. Reset or replace, restart and check No power to controller Transformer open Replace transformer Shut down on maximum Water shut off Restore water supply water fill time...
  • Page 50: Diagnostics - Remote Air Cooled

    Diagnostics - Remote Air Cooled Problem Likely Cause Probable Solution Shut down on Ice bridge thickness too small, not enough ice Check and adjust if needed maximum harvest time to open curtain Ice bridge thickness too large, ice frozen to Check and adjust if needed evaporator frame Purge valve does not open, water melts ice...
  • Page 51: Low Ice Making Capacity - Remote Air Cooled

    Low Ice Making Capacity - Remote Air Cooled Problem Likely Cause Probable Solution Dirty condenser Clean condenser Hot ambient Check condenser inlet temp Water leak Check purge valve, check curtain Water inlet valve leaks through Check inlet valve Low on refrigerant Add refrigerant, if cycle time drops, check for leak Incorrect superheat...
  • Page 52: Test Procedures - Sensors

    Test Procedures - Sensors All electrical components in this ice machine can be diagnosed with a volt-ohmmeter. Curtain Switch: 1. Test using the controller’s indicator lights. Observe SW1 and SW2. Open and close the curtain in question. When the curtain is opened, the SW light will be ON. When the curtain gets to within a half inch of closing (at the switch) the SW light will go OUT.
  • Page 53: Ice Thickness Sensor

    Ice Thickness Sensor 1. Test using the controller’s indicator light. Observe the Ready To Harvest light. Shut the machine off. Use a wire to connect the metal part of the Ice Thickness sensor to the evaporator or simply remove the Ice Thickness Sensor and touch its metal surface to the metal control box wall.
  • Page 54: Water Level Sensor

    Water Level Sensor 1. Test using the controller’s indicator lights (sump empty and sump full). Unit must be powered up and there must be water in the sump. Add some manually if needed. Locate water level sensor. Release from sump cover and slowly lift up until the mid-length probe is out of the water.
  • Page 55: Temperature Sensors

    Temperature Sensors 1. Check controller. If the sensor calibration is completely out of range, the code display will read either 5 or 7. 2. Check with an ohmmeter. • Open control box cover, unplug sensor from J6. Water temperature probe: •...
  • Page 56: Test Procedures - Compressor

    Most Scotsman service compressors include those parts. Some systems use a potential start relay and start capacitor in place of the PTCR.
  • Page 57: Test Procedures - Fan Motor

    Test Procedures - Fan motor 1. Test using the controller’s indicator lights. Note: Fan pressure control connection must be jumped to perform this test. Put the controller into test mode (depress Off for 3 seconds then depress Clean for 3 seconds). At the end of the test cycle, the fan motor will be powered and the Condenser Fan motor indicator light will be on.
  • Page 58: Test Procedures - Water Pump

    Test Procedures - Water Pump 1. Test using the controller’s indicator lights. Check the indicator light during the freeze cycle. The light will be On for all but the 30 second anti-slush period, so observe the light for one minute. When it is On, check the water pump, it should be operating.
  • Page 59: Test Procedure - Purge Valve

    Test Procedure - Purge valve 1. Test using the controller’s indicator lights. • Shut unit off by holding the Off button for 3 seconds. Wait four minutes. • Push and release the On button, observe the Purge Valve indicator light. As the unit drains the reservoir, the purge valve will be powered.
  • Page 60: Test Procedure - Compressor Contactor

    Test Procedure - Compressor contactor 1. Test using the controller’s indicator lights. When the unit is in ice making mode (continuous F in the display) the compressor contactor will have power. • Check the Compressor indicator light, when it is on the compressor contactor will have pulled in. If it is not, do a voltage check.
  • Page 61: Test Procedures - Pressure Switches

    Test Procedures - Pressure switches There are two pressure switches: Fan and High Pressure cut out. Fan. The fan pressure switch will open to shut the fan motor off at a certain pressure and re-close at a preset higher pressure. High pressure cut out.
  • Page 62: Test Procedures - Liquid Line Solenoid

    Test Procedures - Liquid Line Solenoid 1. Test using the controller’s indicator lights. Put the controller into test mode (depress Off for 3 seconds then depress Clean for 3 seconds). At the end of the test cycle, the liquid line valve will be powered and the Condenser Fan motor indicator light will be on.
  • Page 63: Test Procedure - Inlet Water Solenoid Valve

    Test Procedure - Inlet Water Solenoid Valve 1. Test using the controller’s indicator lights. Shut unit off by holding the Off button for 3 seconds. Wait four minutes. Push and release the On button, observe the Water Solenoid indicator light. After the unit drains the reservoir, the inlet water valve will be powered to refill the reservoir.
  • Page 64: Test Procedure - Harvest Assist

    Test Procedure - Harvest Assist 1. Test using the controller’s indicator lights. Push and release the Harvest button. The Hot Gas indicator light will be on. At the same time the Harvest Assist Solenoid or Motor will be powered. If the ice on the evaporator is thin, the ejection pin will extend.
  • Page 65: Performance Data - C0322

    Performance Data - C0322 Model C0322A Ambient Air Temp., Degrees F. Ice weight / cycle 2.4 to 2.6 lb. Cycle Time Water Temp (minutes) 10-12 12-13 13-14 11-12 13-14 14-16 12-13 15-16 13-14 14-15 16-17 Suction Pressure End of Freeze Harvest (PSIG) Discharge...
  • Page 66: Performance Data - C0522

    Performance Data - C0522 Model C0522A Ambient Air Temp., Degrees F. Ice weight / cycle 4.5 to 5 lb. Cycle Time Water Temp (minutes) 11-13 16-18 Suction Pressure End of Freeze Harvest (PSIG) Discharge End of Freeze Harvest Pressure (PSIG) Model C0522W Ambient Air Temp., Degrees F.
  • Page 67: Performance Data - C0722

    Performance Data - C0722 Model C0722A Ambient Air Temp., Degrees F. Ice weight / cycle 7.3 to 7.5 lb. Cycle Time Water Temp (minutes) 13-14 13-14 17-18 14-15 19-20 15-16 21-22 Suction Pressure End of Freeze Harvest 92-94 150-120 (PSIG) Discharge End of Freeze 240-250...
  • Page 68: Performance Data - C0330

    Performance Data - C0330 Model C0330A Ambient Air Temp., Degrees F. Ice weight / cycle 2.4 to 2.6 lb. Cycle Time Water Temp (minutes) 9-10 10-11 11-12 10-11 11-12 12-13 11-12 12-13 13-14 12-13 13-14 14-15 Suction Pressure End of Freeze Harvest (PSIG) Discharge...
  • Page 69: Performance Data - C0530

    Performance Data - C0530 Model C0530A Ambient Air Temp., Degrees F. Ice weight / cycle 4.5 to 5 lb. Cycle Time Water Temp (minutes) Suction Pressure End of Freeze Harvest (PSIG) Discharge End of Freeze Harvest Pressure (PSIG) Model C0530W Ambient Air Temp., Degrees F.
  • Page 70: Performance Data - C0630

    Performance Data - C0630 Model C0630A Ambient Air Temp., Degrees F. Ice weight / cycle 4.5 to 5 lb. Cycle Time Water Temp (minutes) 9-10 10-11 10-11 10-11 11-12 11-12 11-12 12-13 12-13 12-13 13-14 13-14 Suction Pressure End of Freeze Harvest (PSIG) Discharge...
  • Page 71: Performance Data - C0830

    Performance Data - C0830 Model C0830A Ambient Air Temp., Degrees F. Ice weight / cycle 7 -7.3 lb Cycle Time Water Temp (minutes) Suction Pressure End of Freeze Harvest (PSIG) Discharge End of Freeze Harvest Pressure (PSIG) Model C0830W Ambient Air Temp., Degrees F. Ice weight / cycle 7 - 7.3 lb.
  • Page 72: Performance Data - C1030

    Performance Data - C1030 Model C1030A Ambient Air Temp., Degrees F. Ice weight / cycle 7 - 7.3 lb Cycle Time Water Temp (minutes) 9-10 10-11 11-12 10-11 11-12 12-13 11-12 12-13 10-13 13-14 14-15 Suction Pressure End of Freeze Harvest (PSIG) Discharge...
  • Page 73: Performance Data - C1448

    Performance Data - C1448 Model C1448A Ambient Air Temp., Degrees F. Ice weight / cycle 14 lb. Cycle Time Water Temp (minutes) 12-13 13-14 14-15 13-14 14-15 15-16 14-15 15-16 16-17 15-16 16-17 17-18 Suction Pressure End of Freeze Harvest (PSIG) Discharge End of Freeze...
  • Page 74: Performance Data - C1848

    Performance Data - C1848 Model C1848A Ambient Air Temp., Degrees F. Ice weight / cycle 14 lb. Cycle Time Water Temp (minutes) 10-11 11-12 12-13 11-12 12-13 13-14 12-13 13-14 14-15 13-14 14-15 15-16 Suction Pressure End of Freeze Harvest (PSIG) Discharge End of Freeze...
  • Page 75: Performance Data - C2148

    Performance Data - C2148 Model C2148R Ambient Air Temp., Degrees F. Ice weight / cycle 14.2 lb. Cycle Time Water Temp (minutes) 9-10 11-12 12-13 15-16 18-19 Suction Pressure End of Freeze Harvest (PSIG) Discharge End of Freeze Harvest peak 410 Pressure (PSIG) Model C2148W...
  • Page 76: Performance Data Remote - C0522, C0530

    Performance Data Remote - C0522, C0530 Model C0522R Ambient Air Temp., Degrees F. Ice weight / cycle 4.4 to 4.6 lb. Cycle Time Water Temp (minutes) 12-13 13-14 13-14 13-14 14-15 14-15 14-15 15-16 15-16 17-18 18-19 Suction Pressure End of Freeze Harvest (PSIG) Discharge...
  • Page 77: Performance Data Remote - C0630, C0830, C1030

    Performance Data Remote - C0630, C0830, C1030 Model C0630R Ambient Air Temp., Degrees F. Ice weight / cycle 4.4 to 4.6 lb. Cycle Time Water Temp (minutes) 9-10 9-10 9-10 10-11 11-12 13-14 16-17 Suction Pressure End of Freeze Harvest (PSIG) Discharge End of Freeze...
  • Page 78: Performance Data Remote - C1448, C1848

    Performance Data Remote - C1448, C1848 Model C1448R Ambient Air Temp., Degrees F. Ice weight / cycle 14 lb. Cycle Time Water Temp (minutes) 11-12 14-15 11-12 11-12 14-15 15-16 18-19 Suction Pressure End of Freeze Harvest (PSIG) Discharge End of Freeze Harvest Peak 405 Pressure (PSIG)
  • Page 79: Wiring Diagrams

    Wiring Diagrams USE COPPER CONDUCTORS ONLY 1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES. (AIR COOLED ONLY) CAUTION: PTCR WILL BE HOT. 2 WIRE COLOR FOR 208-230/60/1 AND 115/60/1 UNITS: BLACK (WHEN 2ND COMPRESSOR MAY NOT START IF 17-3053-01...
  • Page 80: Wiring Diagrams

    Wiring Diagrams (AIR COOLED ONLY) (WHEN 2ND USE COPPER CONDUCTORS ONLY 1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE 17-3358-01 FAN IS PRESENT) INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES. CAUTION: PTCR WILL BE HOT. 2 WIRE COLOR FOR 208-230/60/1 AND 115/60/1 UNITS: BLACK BN/W COMPRESSOR MAY NOT START IF...
  • Page 81: Wiring Diagrams

    Wiring Diagrams (AIR COOLED ONLY) (WHEN 2ND USE COPPER CONDUCTORS ONLY 1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE 17-3070-01 FAN IS PRESENT) INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES. CAUTION: PTCR WILL BE HOT. BN/W COMPRESSOR MAY NOT START IF WATER...
  • Page 82: Wiring Diagrams

    Wiring Diagrams USE COPPER CONDUCTORS ONLY 1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE 17-3055-01 INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES. 2 WIRE COLOR FOR 208-230/60/1 AND 115/60/1 UNITS: BLACK BN/W 3 WIRE COLOR FOR 115/60/1 UNITS: WHITE LIQUID WIRE COLOR FOR 208-230/60/1 UNITS: BLACK W/WHITE STRIPE...
  • Page 83: Wiring Diagrams

    Wiring Diagrams USE COPPER CONDUCTORS ONLY 1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE 17-3359-01 INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES. 2 WIRE COLOR FOR 208-230/60/1 AND 115/60/1 UNITS: BLACK BN/W 3 WIRE COLOR FOR 115/60/1 UNITS: WHITE LIQUID WIRE COLOR FOR 208-230/60/1 UNITS: BLACK W/WHITE STRIPE...
  • Page 84: Wiring Diagrams

    Wiring Diagrams USE COPPER CONDUCTORS ONLY 1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE 17-3054-01 INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES. BN/W LIQUID WATER HOT GAS HARV ASSIST LINE PUMP SOLENOID SOLENOID SOLENOID BN/W...
  • Page 85: Wiring Diagrams

    Wiring Diagrams (AIR COOLED ONLY) USE COPPER CONDUCTORS ONLY (WHEN 2ND 1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE FAN IS PRESENT) 17-3071-01 INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES. BN/W 2 WIRE COLOR FOR 208-230/60/1 UNITS: BLACK BN/W HARV ASSIST HOT GAS...
  • Page 86: Wiring Diagrams

    Wiring Diagrams (AIR COOLED ONLY) USE COPPER CONDUCTORS ONLY (WHEN 2ND 1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE FAN IS PRESENT) 17-3167-01 INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES. BN/W BN/W HOT GAS HARV ASSIST BN/W...
  • Page 87: Wiring Diagrams

    Wiring Diagrams USE COPPER CONDUCTORS ONLY 1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE 17-3072-01 INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES. 2 WIRE COLOR FOR 208-230/60/1 UNITS: BLACK BN/W BN/W 3 WIRE COLOR FOR 115/60/1 UNITS: WHITE HOT GAS HARV ASSIST WIRE COLOR FOR 208-230/60/1 UNITS: BLACK W/WHITE STRIPE...
  • Page 88: Wiring Diagrams

    Wiring Diagrams USE COPPER CONDUCTORS ONLY 1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE 17-3074-01 INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES. BN/W BN/W HOT GAS HARV ASSIST BN/W LIQUID SOLENOID SOLENOID WATER HOT GAS HARV ASSIST...
  • Page 89: Wiring Diagrams

    Wiring Diagrams USE COPPER CONDUCTORS ONLY 1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE 17-3250-01 INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES. BN/W BN/W HOT GAS HARV ASSIST BN/W SOLENOID SOLENOID HOT GAS HARV ASSIST LIQUID WATER...
  • Page 90: Wiring Diagrams

    Wiring Diagrams C0630R-6, C0830R-6, C1030R-6 C0630R-6, C0830R-6, C1030R-6 D Series January 2015 Page 90...
  • Page 91: Wiring Diagrams

    Wiring Diagrams (AIR COOLED ONLY) (WHEN 2ND USE COPPER CONDUCTORS ONLY 1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE 17-3360-01 FAN IS PRESENT) INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES. CAUTION: PTCR WILL BE HOT. BN/W COMPRESSOR MAY NOT START IF HOT GAS...
  • Page 92: Repair Section

    Repair Section Inlet Water Solenoid Valve 1 Disconnect electrical power Electrical Shock Hazard Disconnect electrical power before beginning 2 Shut off the water supply. 3 Remove front and left side panels. 4 Unplug wire from coil. 5 Disconnect water supply tube from the inlet of the valve.
  • Page 93: Repair Section

    7 Reverse to reassemble. Note: Solenoid replaced by mechanism beginning in 2013. Solenoid prior to 2010 may be eligible for recall. See www.scotsman-ice.com for details 2010 and later Harvest Assist Solenoid Harvest Assist Mechanism, use began 2013 January 2015 Page 93...
  • Page 94: Repair Section

    Repair Section Ice thickness sensor 1. Push and release the Off switch. 2. Remove front and top panels. 3. Push and release the Harvest switch 4. Remove the evaporator cover. 5. Remove the sound shield (when used). 6. Disconnect electrical power. Electrical Shock Hazard Disconnect electrical power before beginning...
  • Page 95: Repair Section

    Repair Section Capacitor (run) 1. Disconnect electrical power. 2. Remove front panel. 3. Open control box cover. 4. Remove right side of control box. 5. Remove metal barrier from control box 6. Remove screw holding strap to back of the control box. 7.
  • Page 96: Repair Section

    Repair Section Controller 1. Disconnect electrical power. Electrical Shock Hazard Disconnect electrical power before beginning 2. Remove front panel. 3. Open control box door. 4. Unplug all wires from controller. 5. Remove screws holding controller to door 6. Push controller snaps down and pull controller from mounting bracket.
  • Page 97: Repair Section

    Repair Section Curtain • Push and hold the Off button to shut the machine off. • Remove front panel. • Remove evaporator cover. • Push inside tab in to release front curtain pin from holder. • Pull curtain from machine. •...
  • Page 98: Repair Section

    Repair Section Purge valve 1. Push and hold the Off button to shut the machine off. 2. Disconnect electrical power. Electrical Shock Hazard Disconnect electrical power before beginning 3. Remove front panel. 4. Remove left side panel. 5. Unplug wires from valve coil. Note: The coil can be removed from the valve body by rotating it 1/8 turn CW.
  • Page 99: Repair Section

    Repair Section Water pump 1 Push and hold the Off button until the machine shuts off. Electrical Shock Hazard Disconnect electrical power before beginning 2 Remove the front panel. 3 Remove the sound shield. 4 Unplug the water pump 5 Rotate the pump CCW about 1/8 turn to release it. 6 Lift pump up and remove hose 7 Attach hose to new pump 8 Install in pump bracket.
  • Page 100: Refrigeration Removal And Replacement

    Refrigeration Removal and Replacement Evaporator 1. Remove panels as needed for evaporator access. 2. Remove evaporator cover. 3. If the machine was in operation, push and release the Harvest button to warm up the evaporator. 4. Disconnect electrical power. Electrical Shock Hazard Disconnect electrical power before beginning 5.
  • Page 101: Refrigeration Removal And Replacement

    Refrigeration Removal and Replacement Compressor 1. Remove front panel and sound shield (when used). 2. If the machine was in operation, push and release the Harvest button to shut it down. Wait until the harvest cycle has ended so the evaporator has no ice on it. 3.
  • Page 102: Refrigeration Removal And Replacement

    Refrigeration Removal and Replacement Thermostatic Expansion Valve 1. Remove front panel. 2. Remove sound shield (when used) 3. If the machine was in operation, push and release the Harvest button to shut it down. Wait until the harvest cycle has ended so the evaporator has no ice on it. 4.
  • Page 103: Optional Add-On Control Information - Kvs

    Optional add-on control information - KVS Vari-Smart™ or KVS Adjustable ice level option The adjustable ice level control is an optional add-on system consisting of an control board, label and sensor. The control board fits above the standard control and connects to it using connector J4. The sensor mounts to the base of the ice machine through a hole in the base.
  • Page 104 SCOTSMAN ICE SYSTEMS 101 Corporate Woods Parkway Vernon Hills, IL 60061 847-215-4500 800-726-8762 www.scotsman-ice.com 291-854...

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