Current Versions This manual version corresponds to the state when the manual was written. B Braun reserves the right to make technical modifi- cations. The state of the revision is indicated by the index number in the footer of every page.
B. Braun unit. Quality Management B. Braun is certified in accordance with DIN EN ISO 9001 and ISO 13485. This certification also includes maintenance and serv- ice. The unit has the CE label. The CE label confirms that the device corresponds to the “Directive of the Council for Medical Products...
Service personnel are responsible for the calibration of their test equipment. Original test equipment can be calibrated at the works of B. Braun. Further information is available upon request. Setting Off Additional notes and warnings are set off as follows:...
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When the Service Manual is stored as pdf-file, these references are displayed green. Click with the mouse button on a reference to jump to the corresponding source. Menu commands are described as: File Menu 0 - 8 SpaceStation, 2.0 gb...
MOS Technology, Inc. (Commodore Semiconductor Group) Patient Controlled Analgesia Perfusor® Space Space (System) SpaceCover SPCC SpaceCover comfort SPCS SpaceCover standard SPCO SpaceCom SPCT SpaceControl SpaceStation Trouble Shooting Unit Test Step Technical Safety Check SpaceStation, 2.0 gb 0 - 9...
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Important Preliminary Remarks TEMP Temperature Verband der Elektrotechnik, Elektronik und Informationstechnik e.V. (German Association of engineers) 0 - 10 SpaceStation, 2.0 gb...
Entry for Technical Training Application for a technical training course must be made via the responsible representative. Ordering of Spare Parts and Test Equipment Please contact your local B. Braun subsidary. International Technicians (Intercompany) Nadja Machal Fax: +49 5661 / 75 -47 89 e-mail: nadja.machal@bbraun.com...
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Contact Persons For your information: 0 - 12 SpaceStation, 2.0 gb...
SpaceControl can also be integrated into the system. Up to six SpaceStations can be set-up as a column with a total of 24 pumps. SpaceStation placed next to each other can be con- nected via special connecting cables, if the maximum number of Abb.: 1 - 1 Space system...
The power supply with power connector and power socket for an- other SpaceStation is installed on the right side in the housing. The pumps in the SpaceStation are locked by 8 locking claws which are built in the housing as subsystem “module locking”. This subsystem also contains the locking for a SpaceCover or another SpaceStation.
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Four tube guides are clipped in on the left and right housing side. A pole clamp guide for attachment and locking of the pole clamp is located at the housing back panel. Abb.: 1 - 3 SpaceStation without SpaceCom, rear view Legende zu Abb. 1 - 3: ItemDesignation...
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System Overview SpaceStation with SpaceCom The physical construction of the SpaceStation front side with SpaceCom corresponds exactly to the physical construction of the SpaceStation without SpaceCom. The only visible difference is to be found on the right side and the rear side.
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System Overview SpaceCover standard The SpaceCover standard housing consists mainly of the bottom part and the upper part. A SpaceStation can be transported with the carrying handle. SpaceCover comfort The physical construction of the SpaceCover comfort corresponds to that of the SpaceCover standard. In addition to the SpaceCover...
System Overview Function SpaceStation without SpaceCom The SpaceStation supplies the inserted pumps as well as a Space- Control connected to the pumps with the required voltage. The voltage is generated by the integrated power supply, which is con- nected to the supply mains via the connector “F1A” and a mains cable or an upstream SpaceStation.
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Abb.: 1 - The battery module (option) serves to maintain the functions of the SpaceStation in case of a voltage failure. An independent cir- cuit in the battery module monitors the battery cells and controls their charge condition. The SpaceStation must be covered with a...
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System Overview Abb.: 1 - 8 Block diagram SpaceStation with SpaceCom SpaceStation, 2.0 gb 1 - 9...
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System Overview SpaceCover The SpaceCover is connected to a SpaceStation with connector “D1”. With the SpaceCover standard this connector is used to connect the CAN bus and a serial interface. In the SpaceCover comfort this connector provides the voltage supply, transmits a unique address in the Space system via a serial interface, transfers data via a bus system (CAN bus) and transmits a staff call, which may be pending.
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CAN H CAN- Function processor CAN RX/TX LEDs CAN L transceiver RX/TX 12VDC Operating unit 12,0 Mhz LEDs Monitoring Battery 12VDC module 12VDC battery Brightness sensor 12VDC Abb.: 1 - 9 Block diagram SpaceCover comfort SpaceStation, 1.0 gb 1 - 11...
3. Mark the field “I accept all conditions” and then the field “Yes” to confirm that you have read the notes. Note Click the field “English” to switch the language of the notes over to English. Abb.: 1 - 11 1 - 14 SpaceStation, 2.0 gb...
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Space system. Units that were found are dis- played for a short moment on the screen. Note At present a connected SpaceStation is not displayed. Abb.: 1 - 13 The work window of the Service Program appears on the screen.
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Service Program Version 1. Open the “HiBaSeD“ window via Help Info ..The current version of the Service Program is shown in this window. 2. Close the window by clicking “OK”. Abb.: 1 - 15 1 - 16 SpaceStation, 2.0 gb...
Exit 1. Exit the Service Program via SpaceOnline Approved Version (only required with SpaceStation with SpaceCom) Note Please note that text and / or functions of the SpaceOnline Pro- gram may change depending on the software version. The follow- ing screen illustrations are only examples and represent the state when the manual was printed.
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The program version is displayed in the header of the start screen. Operation The instructions for use contain a more detailed description of op- eration. Exit the SpaceOnline Program 1. Close the Internet Browser. 1 - 18 SpaceStation, 2.0 gb...
Starting the BCCshow Program 1. Start the BCCshow program. The start screen appears. 2. Invoke the display of the connected system via System Start The SpaceStation with all pumps inserted and the set data is displayed. SpaceStation, 2.0 gb 1 - 19...
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Abb.: 1 - 18 Program Version 1. Open the „Information" window via Info Version . The cur- rent program version is displayed in this window. 2. Close the window by clicking “OK”. Abb.: 1 - 19 1 - 20 SpaceStation, 2.0 gb...
SpaceCom retrofit kit......0871 3160 The optional SpaceCom provides additional interfaces, such as Ethernet RJ45, RS232. A SpaceStation without SpaceCom can be upgraded with this retrofit kit.
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System Overview For your information: 1 - 22 SpaceStation, 1.0 gb...
These fault types are not described again in the following trouble shooting list. The following equipment is necessary for testing the SpaceStation without SpaceCom and/or performing trouble shooting: Service connector SP...
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TS 2 TS 3 TS 4 UTS 3 UTS 4 TS 4 UTS 4 Model table 2 Abb.: 2 - 1 Model tables Steps for which additional information is required are described hereafter in detail. 2 - 2 SpaceStation, 1.0 gb...
Unit Diagnosis / Calibration Alarms and Error Codes SpaceStation without SpaceCom Neither alarms nor error codes are actually displayed on the SpaceStation without SpaceCom. SpaceStation with SpaceCom Alarm Possible Cause Fault Clearance SpaceComAlarm indicator (red) is on SpaceCom is still starting...
If yes If no Detach or loosen all connections and devices from UTS 2 the SpaceStation Connect the SpaceStation via the mains cable to UTS 3 the mains Insert one pump after the other in each slot The pump is locked...
The alarm is displayed red (orange in case of a pre- UTS 19 TS 15 alarm) in the status and alarm display line If a SpaceCom is integrated in the SpaceStation UTS 20 carry out the device check according to Chapter „Device Check SpaceCom“...
UTS-COM 9 ble RJ45 cross-over via the Ethernet (RJ45) con- nection of the SpaceCom to a PC Start the SpaceOnline Program (see „SpaceOnli- The data of the SpaceStation and the pumps in- UTS-COM TS 20 ne“ S. 1 - 17)
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All LEDs of the operator and status display field light up briefly The green LED on the operator and status display field lights up Replace interface board in the SpaceStation UTS 10 Replace loudspeaker A short audible alarm sounds UTS 14...
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Unit Diagnosis / Calibration For your information: 2 - 8 SpaceStation, 2.0 gb...
Disassembly / Assembly SpaceStation SpaceStation, SpaceCover 3.1 General on the SpaceStation without Space- Remarks on Disassembly / Assembly of the SpaceStation with- out SpaceCom WARNING DURING DISASSEMBLY AND ASSEMBLY THE OPERATOR/SERVICE TECHNICIAN MUST WORK WITH VOLTAGES UP TO 115 / 230 V AC.
Disassembly / Assembly SpaceStation 3.3 Pole Clamp Guide Designation Ord. No. Pole clamp guide SPS ......3452 1135 Pole clamp lever (see „Service Parts and Screw Kit“...
Disassembly / Assembly SpaceStation 3.4 Housing Back Panel Designation Ord. No. Housing back panel SPS ......3452 1089 Cover cap and screws (see „Service Parts and Screw Kit“...
Disassembly / Assembly SpaceStation 3.6 Power Supply Designation Ord. No. Power supply SPS ......3452 1097 Connector holder, mains, SPS .
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Disassembly / Assembly SpaceStation 4. Loosen the nut (Abb.: 3 - 7 / Item 4) and remove nut together with the serrated lock washer (Abb.: 3 - 7 / Item 3), washers (Abb.: 3 - 7 / Item 1) and the protective conductor cable to connector “F1A“...
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Disassembly / Assembly SpaceStation 7. Loosen four screws (Abb.: 3 - 9 / Item 1) and take the power supply (Abb.: 3 - 9 / Item 2) with the mains connector holder out of the housing. Abb.: 3 - 9 Legende zu Abb.
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Disassembly / Assembly SpaceStation Disassembly 1. Loosen three screws (Abb.: 3 - 10 / Item 3) and remove screws together with the mains connector holder (Abb.: 3 - 10 / Item 1) and the mains seal F1A (Abb.: 3 - 10 / Item from the power supply.
Disassembly / Assembly SpaceStation 3.7 Release Button Designation Ord. No. Release button and release seal (see „Service Parts and Screw Kit“ S. 3 - 2) Disassembly 1. Press four release buttons (Abb.: 3 - 11 / Item 1) carefully from the inside from the locking shaft using a screwdriver and pull the buttons out of the housing.
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Disassembly / Assembly SpaceStation 5. Loosen two screws (Abb.: 3 - 13 / Item 1) and remove screws together with the insulating washers (Abb.: 3 - 13 / Item from the interface board (Abb.: 3 - 13 / Item 6. Put the interface board carefully aside for all further activi- ties.
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Disassembly / Assembly SpaceStation 7. Release all rotary knobs (Abb.: 3 - 14 / Item 1) of the module lock. Note Put a release button on the release shaft without engaging it to unlock the rotary knobs. To lock the rotary knobs press them si- multaneously in by hand per slot.
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Disassembly / Assembly SpaceStation 9. Pierce two cover caps (Abb.: 3 - 15 / Item 2) with a screw- driver and pull caps out. 10. Loosen two screws (Abb.: 3 - 15 / Item 1) and remove them out of the data connector holder.
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Disassembly / Assembly SpaceStation 13. Loosen one screw (Abb.: 3 - 17 / Item 1) and remove it out of the data connector holder (Abb.: 3 - 17 / Item Abb.: 3 - 17 Legende zu Abb. 3 - 17:...
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Disassembly / Assembly SpaceStation 14. Loosen three screws (Abb.: 3 - 18 / Item 4) and remove screws together with the module lock (Abb.: 3 - 18 / Item the interface board (Abb.: 3 - 18 / Item 2) and the data con- nector holder (Abb.: 3 - 18 / Item...
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Disassembly / Assembly SpaceStation Disassembly 1. Loosen fours screws (Abb.: 3 - 19 / Item 1) and remove screws together with the insulating washers (Abb.: 3 - 19 / Item Abb.: 3 - 19 Legende zu Abb. 3 - 19:...
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Disassembly / Assembly SpaceStation 3. Press the connector board lockings (Abb.: 3 - 21 / Item F2A, F2B, F2C, and F2D carefully aside, push the connectors downwards, pull them out of the module lock (Abb.: 3 - 21 / Item 1) and remove them with the interface board (Abb.: 3 -...
Disassembly / Assembly SpaceStation 3.10 Assembly / Installation Assembly or installation of the modules and subsystems is done in reverse order of disassembly. Special steps to be observed are de- scribed hereafter in detail. Only new cover caps are to be used.
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Disassembly / Assembly SpaceStation 2. Tighten the data connector holder screws to connectors F3 and F4 with a torque of 0.25 – 0.05 Nm. Abb.: 3 - 24 Legende zu Abb. 3 - 24: ItemDesignation Screw EJOT 30x9 WN 5452 TORX 10IP A2S Insulating washer M3 3.
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Disassembly / Assembly SpaceStation 4. Tighten the data connector holder screw with a torque of 0.25 – 0.05 Nm. 5. Before fitting the M-2K seals check them for damage and re- place if necessary. Abb.: 3 - 26 Legende zu Abb. 3 - 26:...
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Disassembly / Assembly SpaceStation Housing Back Panel 1. Insert the housing back panel on the notches at the two con- nector coverings into the housing and rotate the back panel in its final position. 2. No screw is inserted in the third mounting hole (from the top) on the right-hand side of the back panel.
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Disassembly / Assembly SpaceStation Check List for Checks after Repair Visual Inspection Electrical Safety Functional Inspection according to IEC / EN 60601-1 or VDE 0750 and VDE 0751 Cleanliness Mains voltage according to the TSC Locking with second SPS Completeness...
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Disassembly / Assembly SpaceStation For your information: 3 - 26 SpaceStation, 1.0 gb...
Disassembly / Assembly SpaceCom 4.1 General on the SpaceStation with SpaceCom Remarks on Disassembly / Assembly of the SpaceStation with SpaceCom WARNING DURING DISASSEMBLY AND ASSEMBLY THE OPERATOR/SERVICE TECHNICIAN MUST WORK WITH VOLTAGES UP TO 115 / 230 V AC.
(Abb.: 4 - 3 / Item 1) out of the housing. Note When the tube guide is broken, remove the remaining parts from the housing. Abb.: 4 - 3 Legende zu Abb. 4 - 3: ItemDesignation Tube guide SpaceStation, 2.0 gb 4 - 5...
4) and pole clamp spring (Abb.: 4 - 4 / Item Abb.: 4 - 4 Legende zu Abb. 4 - 4: ItemDesignation Pole clamp guide Countersunk screw M5x12 TORX 25 Pole clamp spring Pole clamp lever 4 - 6 SpaceStation, 2.0 gb...
5. Pull off the SPCO connecting cable at the interface board. Abb.: 4 - 10 Legende zu Abb. 4 - 10: ItemDesignation SPCO connecting cable SPCO PCB Screw EJOT 30x9 WN 5452 TORX 10IP A2 SpaceStation, 2.0 gb 4 - 11...
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ItemDesignation SPCO insulating piece SPCO fastening sleeve 4.9 Further Disassembly Further disassembly of the SpaceStation is continued with the power supply and corresponds to the disassembly of a SpaceSta- tion with SpaceCom. This disassembly is described in Chapter „Po- wer Supply“ ( S.
Screw the screw in up to a distance of about 2 mm from the screwed mandrel. This is the optimum spacing to clamp the con- Legende zu Abb. 4 - 12: tact strip. ItemDesignation Groove Contact strip Screw A2 WN 5452 30x9 Spacing: 2 mm SpaceStation, 2.0 gb 4 - 13...
2. Depending on the work carried out the specific steps of the TSC must be performed (see „Technical Safety Check (TSC)“ S. 7 - 3. The activities carried out must be recorded in the following check list. 4 - 14 SpaceStation, 2.0 gb...
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1 min. Voltage supply of all slots Alarm transmission Staff call transmission Ethernet interface (RJ 45) RS232 interface Charge state of the battery module (display on the SpaceCover comfort) Switch-over mains / battery SpaceStation, 2.0 gb 4 - 15...
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Disassembly / Assembly SpaceCom For your information: 4 - 16 SpaceStation, 2.0 gb...
All small parts, such as cover caps, are contained in a SpaceSta- tion service part kit. Designation Ord. No. Service part kit SpaceStation ....3477 4335 with: Release button Release seal...
Do not remove the housing back panel together with the housing upper part. Abb.: 5 - 5 Legende zu Abb. 5 - 5: ItemDesignation Housing upper part Seal Screw EJOT 30x9 WN 5452 TORX 10IP A2 Cover cap for housing 5 - 6 SpaceStation, 1.0 gb...
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4. Remove the rubber cable to the operator panel. 5. Remove two seals (Abb.: 5 - 5 / Item 2) in the housing bottom part. Abb.: 5 - 6 Legende zu Abb. 5 - 6: ItemDesignation Connector lock SpaceStation, 1.0 gb 5 - 7...
1. Pull the loudspeaker connector (Abb.: 5 - 8 / Item 1) off the processor PCB. 2. Take the loudspeaker out of the housing bottom part. Abb.: 5 - 8 Legende zu Abb. 5 - 8: ItemDesignation Loudspeaker SpaceStation, 1.0 gb 5 - 9...
2. Rotate screw anti-clockwise (loosen) until a faint click can be heard. This click is produced when the screw thread drops into the existing thread. 3. Screw in the screw and tighten with the defined torque. SpaceStation, 1.0 gb 5 - 11...
2. Depending on the work carried out the specific steps of the TSC must be performed (see „Technical Safety Check (TSC)“ S. 7 - 3. The activities carried out must be recorded in the following check list. 5 - 12 SpaceStation, 1.0 gb...
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Damage to and readability of the label General functional check with the SpaceS- Cover caps tation: Connectors Self-test Alarm Loudness setting Battery charge state Switch-over mains / battery Dimming function of the status- and alarm display line SpaceStation, 2.0 gb 5 - 13...
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Disassembly / Assembly SpaceCover For your information: 5 - 14 SpaceStation, 1.0 gb...
For disinfection by wiping, you should use for example Meliseptol from B. Braun. Allow the unit to dry for at least one minute. When you disinfect the device by spraying, make sure not to spray in the system openings (such as loudspeaker opening, interface connec- tor).
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Servicing the Unit For your information: 6 - 2 SpaceStation, 1.0 gb...
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Index b (Master – to be added to the documentation) Checklist for Technical Safety Check – Every 24 Months Unit: SpaceStation (SPS) / SpaceStation with SpaceCom (SPCO) / User SpaceCover standard (SPCS) / SpaceCover comfort (SPCC) Manufacturer: B. Braun Melsungen AG Observe the Service Manual and the instructions for use.
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Technical Safety Check (TSC) Index b (Master – to be added to the documentation) For your information: M690 00 00 46 F04 / 3891 7548 (GB) 7 - 2 SpaceStation, 1.0 gb Sheet 2 of 2...
VDE 0750 and VDE 0751 Protective Conductor Resistance Note The protective conductor resistance of each SpaceStation must be measured separately. Before carrying out the measurement re- move all interface cables to the other units. Measure between the protective conductor of the mains cable...
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Note Due to the technical design the patient- and housing leakage cur- rent is not to be measured on the SpaceStation without Space- Com and without pump inserted. The earth leakage current is always measured as it is the upper limit of leakage currents which can be measured.
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Procedural Instructions on the TSC Housing Leakage Current (with the SpaceStation with SpaceCom) Measurement is to be carried out at nominal voltage +10% in sin- gle fault condition (SFC = Single Fault Condition) incl. mains ca- ble. 1. Measure the housing leakage current between mains input at the mains cable and the metal frame of the Ethernet (RJ 45) connection in the SpaceCom plug strip.
Functional Check 1. Connect the SpaceStation to the mains. 2. In case of a SpaceStation with SpaceCom the following func- tions are to be checked: a) Fan in the housing back panel starts running for appr. 1 sec.
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Cover comfort changes from yellow to green. Interface Check of the SpaceStation with SpaceCom 1. Insert a pump in the SpaceStation. 2. Connect a PC to the SpaceStation via the interface cable RJ- 45 cross-over and start the Space-Online Program (see „SpaceOnline“...
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Procedural Instructions on the TSC For your information: 8 - 6 SpaceStation, 1.0 gb...
Description of Version Version 1.0 (Base) First version of this Service Manual. Release date: September 20, 2005. Version 2.0 Insertion of the SpaceStation version with SpaceCom incl. new spare parts. Changed TSC for the SpaceStation. Texts corrected Release date: December 14, 2006.