Bosch rexroth IndraControl VEP 30.6 Operating Instructions Manual
Bosch rexroth IndraControl VEP 30.6 Operating Instructions Manual

Bosch rexroth IndraControl VEP 30.6 Operating Instructions Manual

Embedded terminals
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IndraControl
VEP 30.6, VEP 40.6, VEP 50.6
Embedded Terminals
Operating Instructions
R911403058
Edition 01

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Summary of Contents for Bosch rexroth IndraControl VEP 30.6

  • Page 1 IndraControl VEP 30.6, VEP 40.6, VEP 50.6 Embedded Terminals Operating Instructions Edition 01 R911403058...
  • Page 2 Edition 01, 2020-05 Refer to tab. 1-1 "Change record" on page Copyright © Bosch Rexroth AG 2020 All rights reserved, also regarding any disposal, exploitation, reproduction, edit- ing, distribution, as well as in the event of applications for industrial property rights.
  • Page 3: Table Of Contents

    CFAST card.................... Rubber grommet for cable bushing............Wear parts..................... Ambient conditions................7 Technical data..................9 Weight....................10 E-STOP button (VEP30.6)..............Optical characteristic values..............10 7.3.1 TFT....................... 10 Standards.................... E-STOP button – Standards..............14 CE marking................... 15 R911403058_Edition 01 Bosch Rexroth AG...
  • Page 4 10.4.3 VESA support arm for the VEP 30.6............. 29 10.5 Electric connection................29 10.5.1 Power routing 230 V................10.5.2 Power routing 400 V................10.5.3 24V DC cabling..................10.5.4 Keypad connection scheme..............Commissioning..................Device description................12.1 Built-in devices..................35 12.2 Housing devices................... 36 Bosch Rexroth AG R911403058_Edition 01...
  • Page 5 Accessories and spare parts..............40 15.2 Type code VEP 30.6................15.3 Type code VEP 40.6................15.4 Type code VEP 50.6................Disposal....................16.1 Return....................44 16.2 Packaging..................... 44 16.3 Batteries and accumulators..............Service and support................Index....................47 R911403058_Edition 01 Bosch Rexroth AG...
  • Page 6 IndraControl VEP 30.6, VEP 40.6, VEP 50.6 Embedded Terminals Bosch Rexroth AG R911403058_Edition 01...
  • Page 7: About This Documentation

    Required qualification: Individual who is able to assess the tasks assigned and to identify possible safety risks owing to qualification in the subject, knowledge R911403058_Edition 01 Bosch Rexroth AG...
  • Page 8: Scope

    Please email your feedback on the documentations to Feed- back.Documentation@boschrexroth.de. Directly insert comments in the elec- tronic PDF document and send the PDF file to Bosch Rexroth. 2 Product identification and scope of delivery 2.1 Product identification The type plate is located on the rear side or at the side of the device.
  • Page 9: Scope Of Delivery

    MNR: R911171065 -GA1 FD: 11W40 : AC 230V/115V, DC 24V 10,3A : 2,7A/5A, SN: 004012652 I-C-B-H-T-V IND. CONT-EQ 18WM Bosch Rexroth Electric Drives and Controls GmbH Made in Germany D-64711 Erbach IND.CONT.EQ 17YB Front Mounted Type1 I-C-B-H-T-V FD: 12W27 SN:008595411...
  • Page 10: Explaining Signal Words And Safety Alert Symbol

    In case of non-compliance with this safety instruction, death or serious injury will occur. WARNING In case of non-compliance with this safety instruction, death or serious injury can occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate injury can occur. Bosch Rexroth AG R911403058_Edition 01...
  • Page 11: Symbols Used

    4 Intended use The Embedded Terminals of Bosch Rexroth are PC-based operator terminals de- signed for industrial environments. NOTICE Risk of damaging the device if not expressly sta-...
  • Page 12: Spare Parts, Accessories And Wear Parts

    5.3 CFAST card Ordering code Part number Description CFAST 64GB MLC R911401385 CFAST card 64 GB Tab. 5-3: CFAST card 5.4 Rubber grommet for cable bushing Rubber grommet for cable bushings for the housing device Bosch Rexroth AG R911403058_Edition 01...
  • Page 13: Wear Parts

    Air pressure Up to 3,000 m above Up to 3,000 m above Up to 3,000 m above sea level acc. to EN sea level acc. to EN sea level acc. to EN 61131-2 61131-2 61131-2 R911403058_Edition 01 Bosch Rexroth AG...
  • Page 14 The device shall be provided in a suitable fire enclosure in the end-use appli- ● cation. NOTICE Risk to damage the device due to external influ- ences Keep the device away from oils and emulsions. Bosch Rexroth AG R911403058_Edition 01...
  • Page 15: Technical Data

    Color of the surface – Front Rexroth design: RAL 7035 light gray panel Bosch design: RAL 7046 telegray Degree of protection, front IP 65 acc. to DIN 40 050, IEC 529 panel Front Type 1 acc. to NEMA (UL)
  • Page 16: Weight

    The maximum permissible number and type of pixel errors of TFT displays de- pends on the manufacturer and is defined by the respective "incoming inspec- tion" of the vendor. This "incoming inspection" is provided by the Bosch Rexroth service if required.
  • Page 17: Standards

    Normes génériques – Norme sur l’émission pour les environne- ments industriels DIN EN 60204-1 Sicherheit von Maschinen Elektrische Ausrüstung von Maschinen – Safety of machinery Electrical equipment of machines – Sécurité des machines Equipement électrique des machines R911403058_Edition 01 Bosch Rexroth AG...
  • Page 18 Grundsätze, Anforderungen und Prüfungen – Insulation coordination for equipment within low-voltage sys- tems Principles, requirements and tests – Coordination de l’isolement des matériels dans les systèmes (ré- seaux) à basse tension Principes, exigences et essais Bosch Rexroth AG R911403058_Edition 01...
  • Page 19 Klassen von Umwelteinflußgrößen und deren Grenzwerte EN 60721-3-3 – Classification of environmental conditions Classification of groups of environmental parameters and their severities – Classification des conditions d’environnement Classification des groupements des agents d’environnement et de leurs sévérités R911403058_Edition 01 Bosch Rexroth AG...
  • Page 20: E-Stop Button - Standards

    IEC 60204-1 (Safety of machinery - Electrical equipment of machines) ● IEC 60947-5-1/5 (Requirements for control circuit devices, requirements for ● E-STOP devices) ISO 13850 (Safety of machinery - E-STOP - Principles for design) ● Bosch Rexroth AG R911403058_Edition 01...
  • Page 21: Ce Marking

    C22.2 no. 142-M1987 (CSA) ● UL file no. E210730 However, there can be combinations or extension stages with a limited or miss- ing certification. Thus, verify the registration according to the UL marking on the device. R911403058_Edition 01 Bosch Rexroth AG...
  • Page 22: Interfaces

    Malfunctions due to insufficient shielding! Use only shielded cables and metallic or conductive connector/coupling covers with large-area shield support. 9.2 24 V DC voltage supply The 24 V power supply is connected to the XD1 connection. Bosch Rexroth AG R911403058_Edition 01...
  • Page 23: Battery Connection

    Connect only USB devices that meet the USB 2.0/3.0 specification. The cables of the connected USB devices have to comply with the USB 2.0/3.0 specifications. 9.4.2 USB 2.0 interface XF30 One USB interface acc. to the USB 2.0 specification is provided at the devices. R911403058_Edition 01 Bosch Rexroth AG...
  • Page 24: Usb3.0 Interface Xf31

    900 mA. If the load exceeds 900 mA, the internal current monitoring is activated. 9 10 Fig. 9-4: USB 3.0 interface Function USB power supply (max. 500 mA) Data - Data + Bosch Rexroth AG R911403058_Edition 01...
  • Page 25: Ethernet Interfaces

    To the Network Zum Netzwerk Fig. 9-5: Pin assignment of the Ethernet interfaces For the configuration of the Ethernet interfaces, refer to the documentation "Rexroth IndraControl V Devices Operating Systems" (see tab. 1-2 "Related documents" on page R911403058_Edition 01 Bosch Rexroth AG...
  • Page 26: Status And Diagnostic Displays Of The Ethernet Interfaces

    Tab. 9-5: Diagnostic display of the Ethernet interfaces 10 Mounting, demounting and electric installation 10.1 Housing dimensions 10.1.1 Overview on housing dimensions ①, ② See the following table Fig. 10-1: Overview: Front view of embedded terminals Bosch Rexroth AG R911403058_Edition 01...
  • Page 27: Overview On Housing Dimensions - Top View

    Fig. 10-2: Overview: Embedded terminal, top view (exemplary illustration) Display ① ② ③ size (mm) (mm) (mm) VEP30.6EFN 8.4" VEP40.6 12" VEP50.6 15" VEP30.6DPN 8.4" Tab. 10-2: Housing dimensions: Embedded terminal, top view (exemplary illustration) R911403058_Edition 01 Bosch Rexroth AG...
  • Page 28: Installing The Embedded Terminals Vep 30.6, 40.6 And 50.6

    M4 into the drilled holes. 3. Fasten the embedded terminal by screwing the nuts at the rear side of the mounting bolts. ① Mounting bolt Fig. 10-3: Rear view: Position of the mounting bolts (exemplary illustration) Bosch Rexroth AG R911403058_Edition 01...
  • Page 29 Mounting, demounting and electric installation NOTICE Damage to the mechanics caused by wrong tightening torque. Tighten the screws acc. to the following table. Thread Tightening torque M2,5 0.4 Nm 0.7 Nm 1.4 Nm 2.8 Nm Tab. 10-3: Tightening torques R911403058_Edition 01 Bosch Rexroth AG...
  • Page 30: Mounting Dimensions Of The Vep 30.6

    Mounting, demounting and electric installation 10.2.2 Mounting dimensions of the VEP 30.6 135.5 135.5 ① Drilled hole for the mounting bolts, bore diameter of 5 mm ② Mounting cut-out Fig. 10-4: Mounting dimensions of the VEP 30.6 in millimeters Bosch Rexroth AG R911403058_Edition 01...
  • Page 31: Mounting Dimensions Of The Vep 40.6

    Mounting, demounting and electric installation 10.2.3 Mounting dimensions of the VEP 40.6 167.5 167.5 ① Drilled hole for the mounting bolts, bore diameter of 5 mm ② Mounting cut-out Fig. 10-5: Mounting dimensions of the VEP 40.6 in millimeters R911403058_Edition 01 Bosch Rexroth AG...
  • Page 32: Mounting Dimensions Of The Vep 50.6

    The LED display on the operator panel must not be covered. ● Wire all cables in loops. Use strain reliefs for all cables. ● Install the operator display only vertically, with a max. deviation of ±45°, ● measured from the vertical. Bosch Rexroth AG R911403058_Edition 01...
  • Page 33: Installing The Embedded Terminal Vep 30.6Dpn

    10-4 "Ca- ble diameter and corresponding cable grommets" on page 28). The cable grommets and the plug to connect the keypad are in the deliv- ered accessories kit. 3. Lay the cable grommet around the cable. R911403058_Edition 01 Bosch Rexroth AG...
  • Page 34: Attaching To Standardized Vesa Support Arm At The Vep 30.6

    Tab. 10-4: Cable diameter and corresponding cable grommets 10.4.2 Attaching to standardized VESA support arm at the VEP 30.6 Observe the minimum bending radius of the cables used. Use appropriate cable material (sufficient bending and torsional strength). Bosch Rexroth AG R911403058_Edition 01...
  • Page 35: Vesa Support Arm For The Vep 30.6

    Interfering AC voltage components - such as the ones resulting from an uncon- trolled three-phase bridge circuit without smoothing and with a ripple factor of 5 % (see DIN 40110/10.75, section 1.2) - are allowed. R911403058_Edition 01 Bosch Rexroth AG...
  • Page 36: Power Routing 230

    Comply with the overvoltage categories, refer tofig. 10-9 "Power routing 230 V" on page Do not apply the supply voltage to the protective extra-low voltage. ● Bosch Rexroth AG R911403058_Edition 01...
  • Page 37: Power Routing 400

    Comply with the overvoltage categories, refer tofig. 10-10 "Power routing 400 V" on page Do not apply the supply voltage to the protective extra-low voltage. ● R911403058_Edition 01 Bosch Rexroth AG...
  • Page 38: Dc Cabling

    VEP is 10 m max. at a mini- FE Functional earth Fig. 10-11: Wiring the embedded terminal 10.5.4 Keypad connection scheme LED4 LED2 emergency stop Fig. 10-12: Keypad connection diagram The maximum load for each contact must not exceed 500 mA. Bosch Rexroth AG R911403058_Edition 01...
  • Page 39 S4 (blue key), N/O contact / N/C contact S4 (blue key) N/O contact S4 (blue key) N/C contact LED2 in S2 (white key) +24V LED4 in S4 (blue key) +24 V LED2/LED4 -0V Tab. 10-6: Pin assignment of the keypad, plug X2 R911403058_Edition 01 Bosch Rexroth AG...
  • Page 40: Commissioning

    The "touch calibration" and the "Rexroth settings" are described in the project planning manual "Rexroth IndraControl V Devices Operating Systems" (see chap- ter 1.4 "Related documents" on page 2). For newly delivered devices, these set- tings are already done ex works. Bosch Rexroth AG R911403058_Edition 01...
  • Page 41: Device Description

    ② LEDs for operating and error dis- playchapter 13 "Error causes and trou- bleshooting" on page 38 Fig. 12-1: Front view of the built-in devices VEP 50.6 (in this example the device in Rexroth design) R911403058_Edition 01 Bosch Rexroth AG...
  • Page 42: Housing Devices

    12.3 Operating display Symbol, Display Description Action LED green Normal operation – Power LED off No supply voltage of 24 V DC Check supply voltage Tab. 12-1: LED for the operating display on the front panel Bosch Rexroth AG R911403058_Edition 01...
  • Page 43: Display Resolution

    12.5.1 Housing and housing cover Fig. 12-3: Housing and housing cover 12.5.2 Keypad The VEP 30.6 DPN is provided with a start, a stop and an E-STOP button. Fig. 12-4: Keypad R911403058_Edition 01 Bosch Rexroth AG...
  • Page 44: Error Causes And Troubleshooting

    The backlight is subject to wear, see chapter 5.5 "Wear parts" on page A fading backlight causes a progressive deterioration display readability. Thus, a replacement is necessary. For further information, please contact the Bosch Rexroth Service. Bosch Rexroth AG R911403058_Edition 01...
  • Page 45: Cleaning Notes

    2. Remove the screws of the cover on the rear side and then remove the cov- 3. Remove the old battery and connect the new battery. Ensure that the bat- tery plugs are correctly engaged. R911403058_Edition 01 Bosch Rexroth AG...
  • Page 46: Ordering Information

    Use only batteries permitted as spare part for the device. 15 Ordering information 15.1 Accessories and spare parts For ordering information on accessories and spare parts, refer to chapter 5 "Spare parts, accessories and wear parts" on page Bosch Rexroth AG R911403058_Edition 01...
  • Page 47: Type Code Vep 30.6

    Denotes that firmware and software must be ordere das separate subposition ..= FW The front panel and the display "DP" is only available in the "CG" variant. The "CG" variant is only available with the front panel and the "DP" display. Fig. 15-1: Type code VEP 30.6 R911403058_Edition 01 Bosch Rexroth AG...
  • Page 48: Type Code Vep 40.6

    Mass storage Size 64GB external ..................= 64E Other design None .........................= NN Firm- and Software Denotes that firmware and software must be ordere das separate subposition ..= FW Fig. 15-2: Type code VEP 40.6 Bosch Rexroth AG R911403058_Edition 01...
  • Page 49: Type Code Vep 50.6

    Firm- and Software Denotes that firmware and software must be ordere das separate subposition ..= FW Fig. 15-3: Type code VEP 50.6 16 Disposal Dispose the products according to the respective valid national standards. R911403058_Edition 01 Bosch Rexroth AG...
  • Page 50: Return

    Our experts offer you advice and assistance should you have any queries. You can contact us 24/7. Service Germany Our technology-oriented Competence Center in Lohr, Germany, is responsible for all your service-related queries for electric drive and controls. Contact the Service Hotline and Service Helpdesk under: Bosch Rexroth AG R911403058_Edition 01...
  • Page 51 Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type codes ● and serial numbers Your contact data (phone and fax number as well as your e-mail address) ● R911403058_Edition 01 Bosch Rexroth AG...
  • Page 52 46/49 IndraControl VEP 30.6, VEP 40.6, VEP 50.6 Embedded Terminals Bosch Rexroth AG R911403058_Edition 01...
  • Page 53: Index

    Demounting........20 Device description......35 Diagnostic displays....... 20 Lithium battery....... 6 Dismounting the cover....27 Display resolution......37 Disposal........43 Documentation Maintenance......... 38 Change record......1 Mounting........20 Documents, related......2 Mounting cut-out....22, 26 R911403058_Edition 01 Bosch Rexroth AG...
  • Page 54 Scope..........2 Scope of delivery......3 Sealing..........6 Service hotline......44 Service life Backlight........7 Signal alert symbol......4 Signal words........4 Spare parts........6 Standards........11 Status displays......20 Suggestions........2 Support........44 Symbols.......... 5 Bosch Rexroth AG R911403058_Edition 01...
  • Page 55 IndraControl VEP 30.6, VEP 40.6, 49/49 VEP 50.6 Embedded Terminals Notes...
  • Page 56 Bosch Rexroth AG P.O. Box 13 57 97803 Lohr a.Main, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911403058* R911403058 DOK-SUPPL*-VEPXX.6MTET-IT01-EN-P...

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