Bosch Rexroth VCH 08.1 Manual
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Bosch Rexroth VCH 08.1 Manual

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Summary of Contents for Bosch Rexroth VCH 08.1

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service...
  • Page 2 09/10 Revised edition Copyright © Bosch Rexroth AG, 2007 Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).

  • Page 3: Table Of Contents

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG I/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Table of Contents Table of Contents Page System Presentation...................... 5 Overview..............................5 Device Variants............................5 Housing..............................6 Foil Keyboard............................6 Front Panel of the IndraControl VCH 08.1....................6 Connection to the Control........................6 Operating System...........................
  • Page 4 II/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Table of Contents Page Ambient Conditions..........................30 Accessories............................30 Coding ..............................30 4.10 Weight..............................31 4.11 Used Standards............................ 31 4.12 Directives.............................. 34 4.12.1 General Information........................... 34 4.12.2 European Union Directives........................ 34 4.12.3...
  • Page 5 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG III/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Table of Contents Page 6.5.1 Overview............................64 6.5.2 Editing Keys............................64 6.5.3 Function Keys............................ 64 6.5.4 Shift key............................. 65 6.5.5 Navigation Keys..........................65 6.5.6 Special keys............................65 Pin Assignments of the IndraControl VCH 08.1............67 Laying the Cables in the Cable Chamber.....................
  • Page 6 IV/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Table of Contents Page 9.2.4 Service Dialog........................... 94 9.2.5 Config Tool............................95 9.2.6 Rexroth Settings..........................95 9.2.7 Basic Settings............................ 97 Evaluating Commands of the Operating Elements................98 9.3.1 General Information........................... 98 9.3.2...

  • Page 7: System Presentation

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 5/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal System Presentation System Presentation Overview The Hand-held Terminal IndraControl VCH 08.1 is a portable operator and vis‐ ualization device in robust design with Windows CE compatible electronics. The Hand-held Terminal IndraControl VCH 08.1 is equipped optimally for different...

  • Page 8: Housing

    6/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal System Presentation Housing The vibration and shock resistant housing consists of low-inflammable material (UL 94-V0). The housing is resistant to impact, water, detergents (alcohol and tensides), oil, cutting oil (drilling oil), grease, and lubricants. The double panel and extremely robust housing was tested on free fall onto industrial floor (height 1.5 m).
  • Page 9 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 7/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal System Presentation Connection Module IndraCon‐ Connection Module IndraCon‐ trol VAC 30.2 trol VAC 31.1 For hand-held terminals with stop button For hand-held terminals with red-yellow emergency stop button ●...

  • Page 10: Operating System

    8/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal System Presentation Operating System For license reasons IndraControl VCH 08.1 are only delivered with already in‐ stalled operating system. For further information about the operating system, please refer to chapter 9 "Software"...
  • Page 11 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 9/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal System Presentation NOTICE Possible shutdown of the plant due to not con‐ nected short-circuit connector or not connec‐ ted device. The emergency stop circuits of the VAC 31.1 connection module are jumpered via the short-circuit connector.
  • Page 12 10/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal...

  • Page 13: Important Instructions On Use, Target Group And Purpose Of The Document

    3 "Safety Instructions for Electric Drives and Controls" on page 15 before taking the product into operation. Read the information carefully. For any questions, please contact your sales representative or the Bosch Rexroth Support, see chapter 12 "Service and Support" on page 111.

  • Page 14: Appropriate Use

    12/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Important Instructions on Use, Target Group and Purpose of the Document Target group Prerequisite knowledge and ability Project engineer Technical basic education (advanced technical education, engineering degree or corresponding professional experi‐...

  • Page 15: Areas Of Use And Application

    Rexroth disclaims as manufacturer any warranty, liability or dam‐ ages occurring due to inappropriate use of the products. Further‐ more, Bosch Rexroth is not paying any compensation; the user is responsible for any risks resulting from inappropriate use of the products.

  • Page 16: Inappropriate Use

    For instance, operation under water, in case of extreme variations of temperature or in extreme maximum temperatures is not al‐ lowed. ● Bosch Rexroth has not explicitly released the intended applications. It is imperative that you also note the information given in the general notes on safety!

  • Page 17: Safety Instructions For Electric Drives And Controls

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 15/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation Application documentation comprises the entire documentation used to inform the user of the product about the use and safety-relevant features for config‐...

  • Page 18: General Information

    You must follow these safety instructions. ● Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...

  • Page 19: Hazards By Improper Use

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 17/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Safety Instructions for Electric Drives and Controls concept in which measures of risk reduction for personal safety depend on electrical, electronic or programmable control systems. ● The information given in the application documentation with regard to the use of the delivered components contains only examples of applications and suggestions.
  • Page 20 18/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Safety Instructions for Electric Drives and Controls ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ● Risk of injury by improper handling of batteries! ●...

  • Page 21: Instructions With Regard To Specific Dangers

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 19/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Safety Instructions for Electric Drives and Controls Instructions with Regard to Specific Dangers 3.3.1 Protection Against Contact with Electrical Parts and Housings This section concerns components of the electric drive and control system with voltages of more than 50 volts.

  • Page 22: Protective Extra-Low Voltage As Protection Against Electric Shock

    Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages between 5 and 50 volts are PELV ("Protective Extra-Low Voltage") systems.
  • Page 23 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 21/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Safety Instructions for Electric Drives and Controls ● Improper or wrong wiring or cable connection ● Operator errors ● Wrong input of parameters before commissioning ● Malfunction of sensors and encoders ●...

  • Page 24: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    22/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Safety Instructions for Electric Drives and Controls ● The standard equipment motor holding brake or an external holding brake controlled by the drive controller is not sufficient to guarantee personal safety! ●...

  • Page 25: Protection During Handling And Mounting

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 23/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Safety Instructions for Electric Drives and Controls ● After switching chokes, supply units and drive controllers off, wait 15 mi‐ nutes to allow them to cool down before touching them.

  • Page 26: Protection Against Pressurized Systems

    24/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Safety Instructions for Electric Drives and Controls 3.3.8 Protection Against Pressurized Systems According to the information given in the Project Planning Manuals, motors and components cooled with liquids and compressed air can be partially supplied with externally fed, pressurized media, such as compressed air, hydraulics oil, cooling liquids and cooling lubricants.
  • Page 27 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 25/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Safety Instructions for Electric Drives and Controls NOTICE In case of non-compliance with this safety instruction, property damage could occur.
  • Page 28 26/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal...

  • Page 29: Technical Data

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 27/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data Technical Data IndraControl VCH 08.1 Processor Intel PXA 270/416 MHz SDRAM: max. 64 MB Flash memory 64 MB Interfaces 1 x Ethernet connection (RJ 45, 10/100 Base-T),...

  • Page 30: Stop Button And Emergency Stop Button

    28/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data Stop Button and Emergency Stop Button Nominal voltage DC 24 V Minimum current 10 mA (per contact) Maximum current 1000 mA (per contact) Utilization category DC-13 (acc. to IEC 60947-5-1)

  • Page 31: Indracontrol Vac 30.2 Connection Module

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 29/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data Performance Level Proof Test Interval 20 years 20 years MTTF symmetrized acc. to MTTF symmetrized acc. to D.2 at EN ISO 13849-1: D.2 at EN ISO 13849-1:...

  • Page 32: Ambient Conditions

    30/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data Material Front panel: Aluminum, metal cover: V2A Degree of protection Front panel IP 65, Rear panel IP 30 Fig.4-7: Technical data of the IndraControl VAC 30.2 Ambient Conditions...

  • Page 33: Weight

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 31/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data Fig.4-10: Type plate of the IndraControl VCH 08.1 4.10 Weight IndraControl VCH 08.1 Approx. 1200 g (without cable) Fig.4-11: Weight of the IndraControl VCH 08.1 4.11 Used Standards...
  • Page 34 32/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data Examination of the conformity re‐ Standard Meaning garding the directive on machinery EN ISO 13850:2006 Safety of machinery - emergency stop - principles for design EN ISO 13849-1:2008 Safety of machinery –...
  • Page 35 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 33/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data Stop button and emergency stop button Standard Meaning EN ISO 13850:2006 Safety of machinery - emergency stop - principles for design EN 60204-1:2006 (chapter 9, chapter 10) Safety of machinery - electrical equipment of machines - part 1: General require‐...

  • Page 36: Directives

    34/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data Environmental conditions Standard Meaning EN 61131-2:2003 (chapter 4) Programmable logic controllers - part 2: Equipment requirements and tests EN 50178 Electronic equipment for use in power in‐...

  • Page 37: Machinery Safety

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 35/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data The Directives are aimed at the member states, whose task is to convert them into national law. The Directives therefore have legal character. "CE" marking certifies that the manufacturer fulfils all obligations in relation to the product on the basis of the EC Directives.
  • Page 38 36/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data Appendix I, Chapter 1.1.2 of the Machinery Directive 2006/42/EC prescribes a clear procedure and sequence for the selection of protective measures. The procedure is as follows: Eliminating or minimising the hazards This takes place at the design stage of the machine.

  • Page 39: Further Information On The Machinery Directive (Md)

    If the IndraControl VCH 08.1 will be delivered in its end use after 29th December, 2009 , it will be put into circulation newly - even if it has been sold by Bosch Rexroth at an earlier date. ●...
  • Page 40 ● Enabling button: Bosch Rexroth specifies category and PL in accordance to EN ISO 13849-1. Derived from this value Bosch Rexroth also specifies a PFH- and MTTF value in accordance to EN ISO 13849-1, see also chapter 4.4 "Enabling Button"...
  • Page 41 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 39/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data Abbreviations Abbreviation Term Explanation Number of cycles until 10% of the components fail dangerously (per channel) MTTF Mean Time to Dangerous Failure Meant time to dangerous failure...
  • Page 42 40/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data faults in the individual safety circuits, which already have a certain PL. The overall PL quoted for these devices is only attained, however, if also the whole machine circuit under review lies within the scope of the respective PL.
  • Page 43 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 41/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data state from the viewpoint of the emergency stop button, for as long as this button is not activated. Fig.4-29: Emergency stop button in neutral position (not pressed) Fig.4-30:...
  • Page 44 42/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data One imperative requirement for equipment identified in this way is, there‐ fore, that it must be possible to trigger a safe state at any time and in any operating mode, without further knowledge of the machine (see also EN ISO 13850).

  • Page 45: Electromagnetic Compatibility (Emc)

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 43/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data ① "Neutral position" (enabling button is not pressed) ② "Enabling" (enabling button is pressed) ③ "Panic" (enabling button is pressed heavily) Fig.4-31: Enabling functions The enabling function is also described in EN 60204-1:2006 and corre‐...

  • Page 46: Electromagnetic Environment - Interference Sources, Interference Sinks And Coupling Paths

    (EN61131-2 for Europe), divides the areas of application into zones. Higher or lower levels of interference can be expected depending on the zone in question. All Bosch Rexroth control systems and also the IndraControl VCH 08.1 are suitable for application in Zone B.
  • Page 47 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 45/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data Periodically occurring interference: ● Ignition impulses of combustion engines ● Sparking of commutator motors ● Electromagnetic fields of induction furnaces, arc welding devices, micro‐ wave ovens etc.

  • Page 48: Emc Measures

    46/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data two or more parallel lines running closely together. The coupling is a field cou‐ pling that takes place at low frequencies either via the electrical field (capacitive coupling) or via the magnetic field (inductive coupling).
  • Page 49 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 47/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data Since the interference signals must not enter into the shielded area, the poten‐ tial of the shielded housing must also be the reference potential for the filter circuits.
  • Page 50 48/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data device and the cable shield must be contacted on both ends. This prevents interference produced by the device from being transmitted externally where it could penetrate other systems. It also prevents the penetration of interference signals back into connection wires that have already been filtered.

  • Page 51: Emc Measures Indracontrol Vch 08.1

    Control VCH 08.1 is realized via the cable shield, i.e. via the 17-pin connector. Connecting the IndraControl VCH 08.1 via a connection module guarantees safe shielding protection right through to the communication partner. All con‐ nection cables available from Bosch Rexroth guarantee a proper shield con‐ nection.
  • Page 52 50/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Technical Data The connection of the IndraControl VCH 08.1 to the shield potential of the plant must be carried out via the fine thread bolt of the connection module VAC (see the following figure).

  • Page 53: Ec Declaration Of Conformity

    Appendix I of the Machinery Directive can only be met with all safety control circuits. Any modification on the product(s), that is performed without the consent of Bosch Rexroth will render this declaration invalid. This declaration certifies the conformity with the directives mentioned, but does not imply any warranty of features.

  • Page 54: Compatibility Test

    Bosch Rexroth might occur. For this reason, before using the respective material a compatibility test has to be carried out for new lubricants, cleaning agents etc.

  • Page 55: Dimensions

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 53/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Dimensions Dimensions Housing Dimensions of the IndraControl VCH 08.1 The width of the IndraControl VCH 08.1 252 mm and the height is 240 mm. Fig.5-1: Dimensions of the IndraControl VCH 08.1...

  • Page 56: Housing And Mounting Dimensions Of The Indracontrol Vac Connection Module

    54/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Dimensions Housing and Mounting Dimensions of the IndraControl VAC Connection Module Fig.5-2: Housing and mounting dimensions of the IndraControl VAC 30.2...
  • Page 57 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 55/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Dimensions Fig.5-3: Mounting depths IndraControl VAC 30.2...
  • Page 58 56/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Dimensions Fig.5-4: Mounting depths IndraControl VAC 31.1...

  • Page 59: Dimensions Of The Vas 01.1 Wall Holder

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 57/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Dimensions Dimensions of the VAS 01.1 Wall Holder Fig.5-5: Rear view and side view VAS 01.1...
  • Page 60 58/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal...

  • Page 61: Display And Operating Components

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 59/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Display and Operating Components Display and Operating Components Operating Components 6.1.1 Overview Information on almost all operating elements are transmitted to the control in form of a real time protocol and are available via a function block. For details please refer to chapter 9.3 "Evaluating Commands of the Operating Ele‐...

  • Page 62: Ergonomics

    60/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Display and Operating Components ① Functional multi-grip ② Two three-stage enabling buttons (one on the left, one on the right), each two-circuit Fig.6-2: Side view IndraControl VCH 08.1 The enabling button and the both actuators for the enabling button are integra‐...

  • Page 63: Foil Keyboard

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 61/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Display and Operating Components 6.1.3 Foil Keyboard Key PositionIndraControl VCH 08.1 ① Shift key ② Editing keys ③ Special key ④ Function keys ⑤ Navigation keys ⑥ (rear side) Enabling button Fig.6-3:...

  • Page 64: Optional Operating Elements

    62/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Display and Operating Components position. Releasing or firmly pushing through the actuator causes the stop of dangerous movements. When moving back from the pushed through position to the inactivated position, there is no enabling signal.

  • Page 65: Display

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 63/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Display and Operating Components If the Hand-held Terminal IndraControl VCH 08.1 should fall down, check the mechanical fitting of the control knob. The control knob can be clicked in again by pressing the knob in the middle, if appli‐...

  • Page 66: Fonts

    64/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Display and Operating Components ● Underlined ● Foreground and background color Fonts The following Windows fonts can be used. Windows and Unicode fonts are available. Keyboard 6.5.1 Overview The keys are arranged under a resistant polyester foil with embossed keys. The key assignment can be defined the configuration software.

  • Page 67: Shift Key

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 65/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Display and Operating Components Fig.6-6: Function keys of the IndraControl VCH 08.1 6.5.4 Shift key The shift key is like a function key and can be assigned freely. The key should be assigned with the "Shift"...
  • Page 68 66/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Display and Operating Components ① Delete ② Data release ③ Print ④ Help ⑤ Apply data Fig.6-9: Special keys IndraControl VCH 08.1 Delete The "Delete" keys removes the character under the cursor in the editor. This key also the selected messages from the data memory.

  • Page 69: Pin Assignments Of The Indracontrol Vch 08.1

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 67/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 Pin Assignments of the IndraControl VCH 08.1 Laying the Cables in the Cable Chamber 7.1.1 Image of the Cable Chamber Fig.7-1: Cable chamber of the VCH 08.1 7.1.2...
  • Page 70 68/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 Opening the cable chamber. ● Place the IndraControl VCH 08.1 on an even and clean sur‐ face with the display facing upwards so that the IndraControl VCH 08.1 or its operating elements are not damaged (e.g.

  • Page 71: Emergency Stop Button And Gray Stop Button

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 69/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 ① Right ② Left Fig.7-3: Cable routing on the left and the right when using the RS-232-C interface Cable routing Ethernet The following figure shows the cable routing using the Ethernet interface.
  • Page 72 70/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 connection of the Hand-held Terminal IndraControl VCH 08.1 via the connec‐ tion module IndraControl VAC 30.2 without causing an unintended stopping of the plant.
  • Page 73 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 71/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 The VAC 30.2 connection module must be permanently supplied with voltage (24 V) via pin 1 X1.1 or pin 1 X1.2. To ensure that the stop button is integrated, a voltage monitoring must be provided at this point.
  • Page 74 72/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 NOTICE Shutdown of the plant due to connecting an IndraControl VCH 08.1 with pressed emergen‐ cy stop button. Before commissioning the IndraControl VCH 08.1 do observe that the emer‐...

  • Page 75: Enabling Button

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 73/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 WARNING Non-functioning emergency stop devices can have lethal consequences! Red-yellow emergency stop buttons must function in all operation modes of a machine or a plant at any time.

  • Page 76: Functioning

    74/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 The switching elements of the enabling button are reverse voltage protected. The outputs of both circuits are protected against short circuits and overload:...

  • Page 77: Panic

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 75/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 7.3.5 Panic The pushing of the actuating elements into the panic position is evaluated in a way that the enabling position is skipped when the actuating elements are re‐...

  • Page 78: Foreseeable Misuse Of The Enabling Switch

    76/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 7.3.6 Foreseeable Misuse of the Enabling Switch Impermissible fixing of the enabling switch in the enabling position by using auxiliary means is considered as foreseeable misuse. Such foreseeable misuse is to be prevented.
  • Page 79 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 77/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 IndraCon‐ IndraCon‐ IndraControl VAM trol VAC 31.1 trol VAC 30.2 41 /VAM 42 17-pin front connec‐ Bayonet Fine thread Fine thread Enabling button Lead-through isola‐...

  • Page 80: Pin Assignment Of The Indracontrol Vac 30.2/31.1 Connection Module

    78/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 7.4.2 Pin Assignment of the IndraControl VAC 30.2/31.1 Connection Module Fig.7-13: Pin assignment of the IndraControl VAC 30.2/31.1 connection module Signal name X1.1 pin1...

  • Page 81: X1: Dc 24 V Voltage Supply

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 79/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 NOTICE Destruction of screw terminals, insufficient contact and loss of UL certificiation if no copper wire is used and/or wrong tightening torque.
  • Page 82 80/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 DANGER Danger without protective separation! ● The DC 24 V input voltage must comply with the requirements of the "Protective separation"! ●...
  • Page 83 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 81/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 Fig.7-18: Wiring of the DC 24 V power connection to the hand-held terminal...

  • Page 84: X2.1: Stop Button

    82/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 7.4.4 X2.1: STOP Button Pin assignment Signal name X2.1 pin1 STOP pushbutton 1 IN X2.1 pin2 STOP pushbutton 1 OUT X2.1 pin3 STOP pushbutton 2 IN X2.1 pin4...

  • Page 85: Connection Examples Of The Enabling Button

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 83/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 Connection Examples of the Enabling Button Overview At the IndraControl VCH 08.1 devices, the enabling buttons always feature 2 circuits. To meet the safety category 3 PL d in accordance with EN ISO 13849-1, the enabling switch must be realized with 2 circuits and these circuits have to be monitored on short circuits.
  • Page 86 84/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 Connection Examples with PILZ PN0Z s6.1 Monitoring Device Circuit proposal: Suggested wiring of enabling buttons to fulfill safety category 3 PL d for the enabling button with PILZ monitoring device.

  • Page 87: X3: Ethernet Interface

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 85/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 Functional procedure ● Only if both channels are activated "simultaneously" (by pressing one of the enabling buttons), both output relays K1 and K2 will energize and the output contacts 13-14 and 23-24 will close.
  • Page 88 86/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 button are wired firmly on the VAC 30.2/31.1 connection module. The network data of the IndraControl VCH 08.1 as well as the IP address of the control are saved in the connection module VAC 30.2/31.1 via the memory function.
  • Page 89 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 87/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 Fig.7-26: Dialog box "StartUp Applikation": Dialog for creating and internally stor‐ ing network settings If this dialog is confirmed by "Yes" and the subsequent saving of the internal file was successful, the following message is displayed: Fig.7-27:...
  • Page 90 88/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Pin Assignments of the IndraControl VCH 08.1 If, however, no configuration data was found in the IndraControl VAC 30.2/31.1, the IndraControl VCH 08.1 starts with the internally saved settings.

  • Page 91: Maintenance And Installation

    LCD Display A fading backlight causes a progressive deterioration of the LCD display's readability, so that a backlight exchange is required. For further information, please contact the Bosch Rexroth Service, see chapter 12 "Service and Sup‐ port" on page 111.
  • Page 92 90/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal...

  • Page 93: Software

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 91/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Software Software Overview The Hand-held Terminal IndraControl VCH 08.1 is delivered with a preinstalled software that is stored firmly in the flash of the device. This software is also called "Image"...
  • Page 94 92/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Software Fig.9-1: Structure of the setting dialogs All entries in these dialogs and the navigation are carried out via the foil key‐ board. For some function the following key assignment apply, see fig.

  • Page 95: Startup Application

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 93/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Software Fig.9-2: Key assignment of the start-up dialog 9.2.2 StartUp Application After having connected the IndraControl VCH 08.1 to the power supply and started the operating system, the "StartUp application" is called.

  • Page 96: Customer Application

    94/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Software 9.2.3 Customer Application Start the customer application by selecting the "Run" button or in the StartU‐ pApplication, see chapter 9.2.2 "StartUp Application" on page 93. Alternatively, the customer application starts automatically after five seconds.

  • Page 97: Config Tool

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 95/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Software Fig.9-5: Service dialog A new password can be specified in the service dialog. From this dialog you can also reach the "Config Tool" (see chapter 9.2.5 "Config Tool" on page 95) and the "Rexroth Settings"...
  • Page 98 96/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Software Fig.9-6: Network settings Obtain an IP address via DHCP The network parameters are assigned automatically via DHCP. Specify an IP address The network parameters have to be configured manually.

  • Page 99: Basic Settings

    Info Page The Info Page tab provides information on software versions and memory lo‐ cations for the Bosch Rexroth Service. After having edited the values and confirmation with the "ENTER" key, the data is written back into the connection module or into the local file. Then the Indra‐...

  • Page 100: Evaluating Commands Of The Operating Elements

    98/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Software Evaluating Commands of the Operating Elements 9.3.1 General Information Different operating activities can be triggered via the keys on the front panel. Besides the navigation key block providing the functionality of the cursor, input and escape key, F-keys are arranged below the display.
  • Page 101 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 99/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Software Function block UDP bit Note Control Data[3].7 Jog key Data[3].6 Jog key Data[3].5 Jog key Data[3].4 Jog key Data[3].3 Device detection .1 Data[3].2 Device detection .0 Data[3].1 Enable...

  • Page 102: Remote Software Activesync

    100/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Software Function block UDP bit Note Control Data[7].4 HW.4 HW.4 Handwheel Data[7].3 HW.3 HW.3 Handwheel Data[7].2 HW.2 HW.2 Handwheel Data[7].1 HW.1 HW.1 Handwheel Data[7].0 HW.0 HW.0 Handwheel Fig.9-10: Bit assignment of additional input devices...

  • Page 103: Calibration Potentiometer

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 101/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Software Calibration Potentiometer The "Potentiometer" tab is contained in the "Config Tool", see chapter 9.5.3 " Configuration Tool (Config Tool)" on page 100. Fig.9-11: Dialog for potentiometer calibration Start the potentiometer calibration by selecting the "Calibrate" button, see fig.

  • Page 104: Restart Options (Start-Up)

    102/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Software Fig.9-13: Dialog for handwheel settings The handwheel provides a 16-bit value, which can be used freely in the cus‐ tomer application (e.g.: 0-65535, +/-32767, ...). The dialog box displays a value from 0 to 65535. When switching on the device the value of the handwheel is set to 0.

  • Page 105: Version Information

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 103/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Software Fig.9-15: Dialog for image update This tab is used for loading an image file into the IndraControl VCH 08.1. The operating system can be updated via a newly integrated image file.

  • Page 106: Testing The Keyboard

    104/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Software Fig.9-16: Version information This message displays the version of the WinCE-SW Image and of the Config Tool installed on the IndraControl VCH 08.1 and the version of the IndraControl VCH 08.1.

  • Page 107: Environmental Protection And Disposal

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 105/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Environmental Protection and Disposal Environmental Protection and Disposal 10.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environment- friendly alternatives.
  • Page 108 106/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 109: Ordering Information

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 107/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Ordering Information Ordering Information 11.1 Type Designation Code 11.1.1 General Information The IndraControl VCH 08.1 hand-held terminal and the VAC 30.2/31.1 con‐ nection modules are available according to the following type designation codes: 11.1.2...

  • Page 110: Indracontrol Vch 08.1 (Special Device)

    108/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Ordering Information 11.1.3 IndraControl VCH 08.1 (Special Device) Fig.11-2: Type designation code for IndraControl VCH 08.1 (special device) 11.1.4 IndraControl VAC 30.2 Fig.11-3: Type designation code for the IndraControl VAC 30.2 connection mod‐...

  • Page 111: Indracontrol Vac 31.1

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 109/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Ordering Information 11.1.5 IndraControl VAC 31.1 Fig.11-4: Type designation code for the IndraControl VAC 31.1 connection mod‐ 11.2 Accessories 11.2.1 Wall Holder Order code Parts number Description VAS01.1-002-NNN-NN R9111170839 Wall holder for IndraControl VCH 08.1...
  • Page 112 110/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Ordering Information Order code Parts number Description RKS0011/16,0 R911171696 Extension cable, 16 m, for VAS05.1-002-0M5-NN, emergency stop button RKS0012/016,0 R911171950 Extension cable, 16 m, for VAS05.1-002-0M5-CQ, emergency stop button Fig.11-6:...

  • Page 113: Service And Support

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 111/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Service and Support Service and Support Our service helpdesk at our headquarters in Lohr, Germany and our worldwide service will assist you with all kinds of enquiries. You can reach us around the clock - even on weekend and on holidays.
  • Page 114 112/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal...

  • Page 115: Index

    DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 113/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Index Index Abbreviations............39 Electric drive system........... 15 Accessories............109 Electromagnetic compatibility (EMC)....43 Accumulators............ 105 Electronic handwheel.......... 62 Air pressure............30 EMC directive Appropriate use Examination of conformity ......32 Introduction ..........
  • Page 116 114/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal Index Laying the cables in the cable chamber....67 Safety Integrated Level........38 Safety operating elements........61 Saving files............104 Service dialog............. 94 Machinery Directive..........37 Shielding inside the control cabinet....50 Maintenance............
  • Page 117 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 115/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Index UL/CSA certified..........51 X2.2 Use..............12 Enabling button ..........82 Ethernet interface ......... 85 Wall holder............109 Zero point of the handwheel......101 DC 24 V voltage supply ........ 79 X2.1...
  • Page 118 116/117 Bosch Rexroth AG DOK-SUPPL*-VCH*08.1***-PR02-EN-P Rexroth IndraControl VCH 08.1 Hand-held Terminal...
  • Page 119 DOK-SUPPL*-VCH*08.1***-PR02-EN-P Bosch Rexroth AG 117/117 Rexroth IndraControl VCH 08.1 Hand-held Terminal Notes...
  • Page 120 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 (0)93 52-40-0 +49 (0)93 52-48 85 www.boschrexroth.com/electrics Printed in Germany R911320190 DOK-SUPPL*-VCH*80.1***-PR02-EN-P...

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