Maintenance; Removal Of The Burner Assembly; Removal Of The Control Tap - Vermont Castings Intrepid II Installation And Maintenance Instructions Manual

Servicing Notes
• Servicing should be carried out annually by a competent person such as a CORGI
registered engineer.
• Inspect the general installation of the appliance.
• Isolate the gas supply before working on the appliance.
• Check the condition of the door gaskets.
• The condition of the coals should be checked and if necessary the whole set
should be replaced with a genuine replacement set.
• Carefully remove the fuelbed and brush away any debris.
4.1 Removing the burner assembly from the stove.
4.1.1 Use the handle provided to open the stove doors. Remove the loose coals from the
fuel bed and front ceramic rail. Remove the front ceramic from the rail. Remove the
fuelbed from the fuelbed support. Unscrew the two pozi-driv fixing screws which
secure the burner heat shield and remove it from the burner.
4.1.2 Isolate the gas supply and remove the inlet pipe from the inlet elbow (it may be
necessary to remove the controls cover plate from the stove. To do this, loosen the
two fixing screws but do not remove from behind the controls cover plate and slide it
toward you).
4.1.3 Disconnect the fixing nut from the injector block elbow. Unscrew the two fixing screws
at the front of the burner.
4.1.4 Remove the two fixing screws which secure the pilot assembly to the burner. Lift the
burner towards you and then tilt to remove from the stove. Re-assemble in reverse
order.
4.2 Removing the control tap from the stove.
4.2.1 Remove the two screws from behind the controls cover plate and slide it forwards
isolate the gas supply and remove the inlet pipe from the inlet elbow.
4.2.3 Loosen and remove the three gas pipe retaining nuts from the control tap and release
the end of the gas pipes from the control tap body. Loosen and remove the
thermocouple securing nut from the end of the control tap.
4.2.4 Pull the HT lead and control knob from the control valve. Unscrew the control tap
locknut from the front of the control panel and remove the control tap.
4.2.5 To refit a control tap, re-assemble in reverse order noting that the control tap locates
with a flat in the control panel. Carry out a gas soundness test after re-assembly.
SECTION 4

MAINTENANCE

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