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SPARE PART AND OPERATION MANUAL
FOOD MIXER
Model V150PL
121520

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Table of Contents
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Summary of Contents for Varimixer V150PL

  • Page 1 SPARE PART AND OPERATION MANUAL FOOD MIXER Model V150PL 121520...
  • Page 2 Caution -READ BEFORE OPERATING- Caution Varimixer recommends that mixer operators must be at least 18 years of age and be thoroughly trained on the use, cleaning and lubrication of the mixer. This manual should be seen as an integral part of the mixer and should be kept by the machine throughout its working life.
  • Page 3 1 year warranty that only covers parts. Warranty begins on date of factory shipment to an end user, or up to 6 months after factory shipment to a dealer or distributor. Payment by VARIMIXER for service under this warranty requires that service be authorized in advance.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS V150PL Installation Instructions ....................5 Operating Instructions ....................6 Cleaning ........................7 Maintenance - Lubrication ....................8 Belt Adjustments and Removal..................7 Construction of the mixer .....................9 Capacity Chart ......................9 Adjustment of V-belt and speed .................10 Adjusting the Bowl Clamping and centering ..............11 Spare parts Machine Column ....................
  • Page 5: Installation Instructions

    Read this page entirely BEFORE beginning installation. VARIMIXER INSTALLATION INSTRUCTIONS UNDER NO CIRCUMSTANCES ARE THE SPEED LEVER OR THE BOWL ARMS TO BE USED TO MOVE THE MIXER INTO PLACE. DAMAGE WILL RESULT TO THE UNIT. IT IS RECOMMENDED THAT THE TOP LID BE REMOVED BEFORE MOVING THE UNIT.
  • Page 6: Operating Instructions

    Operation of the mixer: Fig. 1 Operation panel. Place the tool in the bowl. Open the bowl screen Timer Bowl Lift Note: the bowl arms must be in the lowest position. Place the bowl in the bowl arms. Check that the bowl is Start pushed right back into the arms and that the “Third ear”...
  • Page 7: Cleaning

    Overload: Cleaning: Do not overload the mixer. Sticky and The mixer should be unplugged before heavy doughs can overload the mixer. cleaning to prevent accidental starting while Overloading is further exacerbated if the cleaning speed of the mixing tool is increased The mixer should be cleaned daily or after use.
  • Page 8: Maintenance - Lubrication

    Maintenance and lubrication: The infinitely variable gear must be lubricated regularly, i.e. a lubrication interval of approx. 60 hours of operation. Lubrication of infinitely variable gear: OBS. Special grease !!(Use the grease gun delivered together with the mixer). Start the mixer and increase the speed to approx. 50%. Stop the mixer and disconnect the power cable.
  • Page 9: Construction Of The Mixer

    Micro switch for the upper position of the bowl arms Capacity Chart Product V150PL Dough, Bread-65%AR 190 Lbs. AR = Absorption Ratio (%AR) (Liquid in % of solids) Dough, Pizza-50% AR 175 Lbs. Dough, Donut-Yeast 170 Lbs.
  • Page 10: Adjustment Of V-Belt And Speed

    List of errors: Possible solution: Adjustment of special v-belt A rattling sound from the closed part of the mixer. The mixer starts “striking” when kneading dough Adjustment of special v-belt which normally causes no problems. The mixer changes its speed by itself. Adjustment of special v-belt The minimum and the maximum speeds are changing.
  • Page 11: Adjusting The Bowl Clamping And Centering

    Adjusting of bowl clamping and centering: In the rear part of the bowl arms (J) a shaft with an eccentric stud (K) has been mounted, on which the ball bearing is mounted. By turning the eccentric stud, the bowl arms can be opened and closed so that the clamping and the centering of the bowl can be adjusted.
  • Page 12: Machine Column

    Machine Column V150PL & C tris B ox B rø P . O + 45 im ixe...
  • Page 13 Machine Column V150PL Fig. V150PL Description Column AR140-22M0 Top Lid AR140-21 Rear Access Panel AR140-22.17R Threaded Bushing Top Lid STA 6580 Screw Top Lid STA 5017 Screw Rear Access Plate STA 5080 Indicator Arrow R15-245 Plug Button (non bowl screen only)
  • Page 14 Bowl Arms V150PL...
  • Page 15: Bowl Arms

    Bowl Arms V150PL Fig. Description V150PL Bowl Lift Motor Magnetik 24VDC AR140-86.15 Bowl Lift Motor Magnetik 220VAC AR140-86.5 Bowl Lift Motor Magnetik 115VAC AR140-86.6 Control Box for 24VDC (Not shown) 140-87 Bracket Lower Bowl Lift Motor AR140-116 Bolt STA 5454...
  • Page 16: Microswitches

    Bowl Lift Microswitches V150PL AR140-63M...
  • Page 17 Bowl Lift Microswitches V150PL Fig. Description V150PL Bowl Arm Microswitch AR81-173 Cable Inlet STA 3076 Microswitch Mounting Screws STA 5274 Bolt Bowl Lift Bracket STA 5312 Lockwasher STA 6053 Micro stand AR140-63 Fitting for Micro stand AR140-64 Microswitch UR AR81-173...
  • Page 18: Planetary Head

    Planetary Head V150PL Description V150PL Fig.No Ball Bearing ..............R100-98 Snap Ring ..............STA 3532 Bolt ................STA 5346 Lockwasher ..............STA 6057 Main Bearing Casting ..........R100-32 Distance Tube............R100-141 Gear Wheel ..............R100-1 Screw................STA 5044 Cap ................AR80-162H Spacer ..............R100-37 Snap Ring ..............STA 3530 Snap Ring ..............STA 3478 Eccentric Disc ............R100-36...
  • Page 19 Planetary Head V150PL 47, 47A CE101-2.1M R100-30Z R100-3Z R100-2Z R100-2.1Z R100-3.6Z R100-101Z...
  • Page 20: Transmission

    Transmission V150PL 100N-6M V150 4-belt AR140-59Z...
  • Page 21 Transmission V150PL Fig. Description V150PL STA 3220 Grease Zerk Washer STA 6018 R27-227Z Clamping Ring w/screw STA 5627V Screw f/clamping ring R15-17.1 Vari Speed Collar R15-103 Ball Bearing R60-15.1Z Movable Pulley STA 2505 Bushing R60-91 Vari Speed Belt R60-285 Drive Pin AR140-13.2...
  • Page 22: Speed Lever Assembly

    Speed Lever System V150PL...
  • Page 23 Speed Lever System V150PL Fig. V150PL Description WR140-47M Speed Lever AR30-47.10 Disc w/ arrow AR30-47.11 White Clamp STA 3306 Black Knob STA 3414 Snap Ring STA 5247 Screw...
  • Page 24: Instrument Panel

    Electrical Control Panel V150PL...
  • Page 25 Electrical Control Panel V150PL Fig. V150PL Description AR140-178M Power Bowl Lift Switch AR31-174.2 Start Button complete AR31-174.6 Stop Button complete W30-188.26M Timer (220v) AR81-174.2 JOG Button complete AR31-152Z Plastic Electrical Box AR31-149.3 Front Control Plate STA5897 STA6525 Plug Button STA6519...
  • Page 26: Power Supply

    Power Supply V150PL...
  • Page 27 Power Supply V150PL Fig. V150PL Description Power Supply Box WR31-418.8 Lid for Power supply Box WR31-418.1 Screw for Power Supply Box AR31-418.5 Cable Inlet STA3074 Cable Inlet STA3086 STA3038 STA3010 Fuse Holder R 20E-416.1 Fuse slow 1.5A R20E-418.2 Fuse slow 10A R20E-418.10...
  • Page 28: Bowl Screen

    Bowl Screen V150PL...
  • Page 29 Bowl Screen V150PL Fig.No Description V150PL Bowl Screen Kit ..............00001-14140-001 lockwasher................STA 6056 Front bowl screen ..............56G140-121 Rear bowl screen..............56G140-122 Fitting for bowl screen ............56P60-75 Set Screw f/keeper ..............STA 5665 Nut f/ bushing ................. 56SN60-24 Microswitch bracket assembly ..........
  • Page 30: Accessories

    Accessories V150PL 1, 2 8, 8A 20, 20A 19, 19A 22, 22A 24, 24A...
  • Page 31 Accessories V150PL Description V150PL Sold As Fig.No Stainless Steel Bowl (Standard) ........AR140-75M ......VBOWL-150 Stainless Steel Bowl (Downsize 80)........AR140-75AM ......?? Stainless Steel Bowl for Maxilift ........21AE140-75M ......?? Bowl Scraper ..............42AR140P ......VSCRP-150 10A. Bowl Scraper, reinforced blade 5 mm ......42AR140PF ......?? Bowl Scaper(downsize 80) ..........42AR140AP......?? Holder w/Blade ..............42AR140-202 ......VSCRP-150...
  • Page 32: Electrical Diagrams

    Wiring Diagram V150PL...
  • Page 33 Wiring Diagram V150PL...
  • Page 36 Varimixer 2215 East River Road Dayton, OH 45439, US P: (800) 222-1138 E: mixer@varimixer.com www.varimixerusa.com...

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