Lennox EL15XP1 Series Unit Information

Lennox EL15XP1 Series Unit Information

Hfc-410a outdoor units

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Service Literature
EL15XP1 (HFC- 410A) SERIES OUTDOOR UNITS
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer or
equivalent, service agency, or the gas supplier.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.
IMPORTANT
This unit must be matched with an indoor coil as
specified in Lennox Product Specification bulletin. Coils
previously charged with HCFC-22 must be flushed.
CAUTION
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves and
protective clothing.
WARNING
Electric Shock Hazard. Can cause injury or
death. Unit must be properly grounded in
accordance with national and local codes.
Line voltage is present at all components when
unit is not in operation on units with single-
pole contactors. Disconnect all remote electric
power supplies before opening access panel.
Unit may have multiple power supplies.
UNIT INFORMATION
Corp. 1704-L8
October 21, 2019

Table of Contents

Installation Clearances ...................................................2
Model Number Identification ...........................................2
Dimensions .....................................................................3
Specifications .................................................................4
Typical Unit Parts Arrangement ......................................6
Unit Placement ..............................................................8
New or Replacement Line Set ........................................9
Brazing Connections ................................................... 11
Flushing Line Set and Indoor Coil ................................14
Installing Indoor Metering Device .................................15
Leak Test Line Set and Indoor Coil ..............................16
Evacuating Line Set and Indoor Coil ...........................17
Electrical .......................................................................18
System Operation .......................................................20
System Configuration ...................................................20
Defrost System ...........................................................23
Maintenance ...............................................................25
Servicing Units Void of Charge ...................................29
Start-Up ......................................................................29
General Information
These instructions are intended as a general guide and do
not supersede national or local codes in any way. Consult
authorities having jurisdiction before installation.
This EL15XP1 outdoor heat pump with all-aluminum coil
is designed for use with HFC-410A refrigerant only. This
unit must be installed with an approved indoor air handler
or coil. See the Lennox EL15XP1 Product Specifications
bulletin (EHB) for approved indoor component match ups.
These instructions are intended as a general guide and do
not supersede local codes in any way. Consult authorities
having jurisdiction before installation.
This outdoor unit is designed for use in systems that use
the following refrigerant metering device:
• Check thermal expansion valve (CTXV)
IMPORTANT: Special procedures are required for clean-
ing the all-aluminum coil in this unit. See page 25 in this
instruction for information.
Page 1
EL15XP1
...........................27

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Summary of Contents for Lennox EL15XP1 Series

  • Page 1: Table Of Contents

    Lennox Product Specification bulletin. Coils or coil. See the Lennox EL15XP1 Product Specifications previously charged with HCFC-22 must be flushed. bulletin (EHB) for approved indoor component match ups.
  • Page 2: Installation Clearances

    Installation Clearances See NOTES NOTES: Service clearance of 30 in. (762 mm) must be maintained on one of the sides adjacent to the control box. Clearance to one of the other three sides must be 36 in. (914 mm) Clearance to one of the remaining two sides may be NOTES NOTES A clearance of 24 in.
  • Page 3: Dimensions

    Dimensions VAPOR LINE CONNECTION LIQUID LINE CONNECTION TOP VIEW DISCHARGE AIR LIQUID LINE CONNECTION ELECTRICAL INLETS VAPOR LINE CONNECTION 2 (51) 4-3/4 4-1/4(108) (121) 1 (25) SIDE VIEW END VIEW UNIT SUPPORT UNIT SUPPORT FEET FEET 16-7/8 26-7/8 13-7/8 20-5/8 (429) (352) (683)
  • Page 4: Specifications

    Specifications General Model No. EL15XP1-018 EL15XP1-024 EL15XP1-030 EL15XP1-036 Data Nominal Tonnage Sound Rating Number Connections Liquid line (o.d.) - in. (sweat) Suction line (o.d.) - in. Refrigerant R-410A charge furnished 7 lbs. 0 oz. 7 lbs. 2 oz. 7 lbs 3 oz. 8 lbs.
  • Page 5 SPECIFICATIONS General Model No. EL15XP1-042 EL15XP1-048 EL15XP1-060 Data Nominal Tonnage Sound Rating Number Connections Liquid line (o.d.) - in. (sweat) Suction line (o.d.) - in. 1-1/8 Refrigerant R-410A charge furnished 10 lbs. 11 oz. 10 lbs. 11 oz. 12 lbs. 5 oz. Outdoor Net face area - sq.
  • Page 6: Typical Unit Parts Arrangement

    Gauge hoses must be rated for use at up to 800 psig recess. of pressure with a 4000 psig burst rating. See the Lennox Service and Application Notes #C-08-1 for further details and information. OPERATING SERVICE VALVES The liquid and vapor line service valves are used for re-...
  • Page 7 SERVICE VALVES ANGLE AND BALL Operating Angle Type Service Valve: 1. Remove stem cap with an appropriately sized wrench. 2. Use a service wrench with a hex-head extension (3/16” for liquid line valve sizes and 5/16” for vapor line valve sizes) to back the stem out counterclockwise as far as it will go.
  • Page 8: Unit Placement

    DETAIL B DETAIL A INSTALL UNIT LEVEL OR, IF ON A SLOPE, MAINTAIN SLOPE TOLERANCE INSTALL UNIT AWAY OF 2 DEGREES (OR 2 INCHES PER 5 FEET [50 MM PER 1.5 M]) AWAY FROM WINDOWS FROM BUILDING STRUCTURE. DISCHARGE AIR BUILDING STRUCTURE MOUNTING...
  • Page 9: New Or Replacement Line Set

    (braze connections) to the indoor being used with either a new or existing indoor coil which unit coil (flare or braze connections). Use Lennox L15 is equipped with a liquid line which served as a meter-...
  • Page 10 LINE SET IMPORTANT — Refrigerant lines must not contact structure. INSTALLATION REFRIGERANT LINE SET — INSTALLING Line Set Isolation — The following illustrations are VERTICAL RUNS (NEW CONSTRUCTION SHOWN) examples of proper refrigerant line set isolation: NOTE — Insulate liquid line when it is routed through areas where the surrounding ambient temperature could become higher than the REFRIGERANT LINE SET —...
  • Page 11: Brazing Connections

    IMPORTANT Brazing Connections Use the procedures outlined in figures 5 and 6 for brazing Allow braze joint to cool before removing the wet rag line set connections to service valves. from the service valve. Temperatures above 250ºF can damage valve seals. WARNING IMPORTANT Danger of fire.
  • Page 12 CAP AND CORE REMOVAL CUT AND DEBUR Cut ends of the refrigerant lines square (free from nicks or dents) Remove service cap and core from and debur the ends. The pipe must remain round. Do not crimp end both the suction / vapor and liquid line of the line.
  • Page 13 WRAP SERVICE VALVES To help protect service valve seals during brazing, wrap water saturated cloths around service valve bodies and copper tube stubs. Use additional water saturated cloths underneath the valve body to protect the base paint. FLOW NITROGEN Flow regulated nitrogen (at 1 to 2 psig) through the refrigeration gauge set into the valve stem port connection on the liquid service valve and out of the suction / vapor valve stem port.
  • Page 14: Flushing Line Set And Indoor Coil

    Flushing Line Set and Indoor Coil TYPICAL EXISTING FIXED ORIFICE TYPICAL EXISTING EXPANSION VALVE REMOVAL REMOVAL PROCEDURE (UNCASED PROCEDURE (UNCASED COIL SHOWN) COIL SHOWN) STUB END TWO PIECE PATCH PLATE LIQUID LINE CHECK DISTRIBUTOR TUBES (UNCASED COIL ONLY) ORIFICE EXPANSION LIQUID LINE ORIFICE HOUSING HOUSING VALVE...
  • Page 15: Installing Indoor Metering Device

    See the Lennox EL15XP1 Product Specification bulletin expansion valve. Refer to below illustration for reference for approved expansion valve kit match-ups. The expan- during installation of expansion valve unit.
  • Page 16: Leak Test Line Set And Indoor Coil

    IMPORTANT Leak Test Line Set and Indoor Coil Leak detector must be capable of sensing HFC WARNING refrigerant. When using a high pressure gas such as WARNING nitrogen to pressurize a refrigeration or air conditioning system, use a regulator that can Refrigerant can be harmful if it is inhaled.
  • Page 17: Evacuating Line Set And Indoor Coil

    Evacuating Line Set and Indoor Coil CONNECT GAUGE SET HIGH NOTE — Remove cores from service valves (if not already done). Connect low side of manifold gauge set with 1/4 SAE in-line tee to vapor line service valve Connect high side of manifold gauge set to liquid line service valve OUTDOOR MANIFOLD...
  • Page 18: Electrical

    IMPORTANT Electrical In the U.S.A., wiring must conform with current local codes Use a thermocouple or thermistor electronic vacuum and the current National Electric Code (NEC). In Canada, gauge that is calibrated in microns. Use an instrument wiring must conform with current local codes and the cur- capable of accurately measuring down to 50 microns.
  • Page 19 Typical 24VAC Control Wiring Diagrams (Field Installed) THERMOSTAT INDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT THERMOSTAT INDOOR UNIT 24V POWER 24V POWER COMMON COMMON EMERGENCY COMMON COMMON HEAT RELAY OUTDOOR EMERGENCY 1ST STAGE 1ST STAGE THERMOSTAT HEAT AUXILIARY AUXILIARY HEAT HEAT 1ST STAGE 1ST STAGE AUXILIARY...
  • Page 20: System Operation

    Defrost Thermostat (S6) System Operation The defrost thermostat is located on the liquid line be- UNIT COMPONENTS tween the check/expansion valve and the distributor. When defrost thermostat senses 42°F (5.5°C) or cooler, IMPORTANT the thermostat contacts close and send a signal to the defrost control to start the defrost timing.
  • Page 21 TEST PINS (P1) LOW AMBIENT THERMOSTAT PINS (P3) DEFROST TERMINATION PIN SETTINGS (P1) SENSOR CONNECTION (COIL AND AMBIENT SENSORS) (P4) DIAGNOSTIC LEDS (DS1 AND DS2) DELAY PINS (P5) 24V TERMINAL STRIP REVERSING VALVE CONNECTIONS (O OUT) (P2) Demand Defrost PRESSURE Control (A108) SWITCH CIRCUIT CONNECTIONS...
  • Page 22 Service Light Output 24VAC service light output. 24VAC typically used to supply power to the Lennox System Operation 24 Volt output Monitor (LSOM). Not used in this system. Page 22...
  • Page 23: Defrost System

    NOTE – The demand defrost control accurately measures Defrost System the performance of the system as frost accumulates on the outdoor coil. This typically will translate into longer running This section addresses: time between defrost cycles as more frost accumulates on •...
  • Page 24 DEMAND DEFROST CONTROL (A108) DIAGNOSTIC LEDS The state (Off, On, Flashing) of two LEDs on the demand defrost control (DS1 [Red] and DS2 [Green]) indicate diagnostics conditions that are described in table 4. TABLE 4 DEMAND DEFROST CONTROL (A108) DIAGNOSTIC LEDS DS1 and DS2 System Status, Fault and Lockout Codes Condition/Code Possible Cause(s)
  • Page 25: Maintenance

    NOTICE ! 1. Clean or change filters. Failure to follow instructions will cause damage to 2. Lennox blower motors are prelubricated and perma- the unit. nently sealed. No more lubrication is needed. This unit is equipped with an aluminum coil.
  • Page 26 Extended Power Outage 1 - Air Filter – Ask your Lennox dealer to show you The heat pump is equipped with a compressor crankcase where your indoor unit's filter is located. It will be...
  • Page 27: Wiring And Sequence Of Operation

    Wiring and Sequence of Operation FIGURE 13. Typical Unit Wiring Page 27...
  • Page 28 FIGURE 14. Typical Factory Wiring Page 28...
  • Page 29: Servicing Units Void Of Charge

    EL15XP1 OPERATING SEQUENCE Servicing Units Void of Charge This is the sequence of operation for EL15XP1 series If the outdoor unit is void of refrigerant, clean the system units. The sequence is outlined by numbered steps which using the procedure described below.
  • Page 30 Start-Up and Performance Checklist Job Name Job no. Date Job Location City State Installer City State Unit Model No. Serial No. Service Technician Nameplate Voltage Rated Load Ampacity Compressor Outdoor Fan Maximum Fuse or Circuit Breaker Electrical Connections Tight? Indoor Filter clean? Supply Voltage (Unit Off) Indoor Blower RPM S.P.

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